CN212893866U

CN212893866U - Linear filling, capping and screwing all-in-one machine

Info

Publication number: CN212893866U
Application number: CN201922477224.2U
Authority: CN
Inventors: 夏斌
Original assignee: Jiangsu Tom Intelligent Equipment Co ltd
Current assignee: Jiangsu Tom Intelligent Equipment Co ltd
Priority date: 2019-12-31
Filing date: 2019-12-31
Publication date: 2021-04-06
Anticipated expiration: 2029-12-31

Abstract

The utility model discloses a linear filling, capping and cap screwing integrated machine, which comprises a frame and a transmission mechanism arranged on the frame; and the frame is sequentially provided with a filling mechanism, a gland mechanism and a cap screwing mechanism along the transmission mechanism. The utility model discloses set up filling mechanism, capping mechanism and spiral cover mechanism, can once accomplish the filling, gland and spiral cover, degree of automation is high, has improved production efficiency greatly.

Description

Linear filling, capping and screwing all-in-one machine

Technical Field

The utility model belongs to the technical field of the automatic filling technique and specifically relates to a orthoscopic filling gland spiral cover all-in-one is related to.

Background

At present, machines in the daily chemical packaging industry are mainly rotary machines and linear single equipment series connection combination lines, the rotary machines are large in first occupied area, bottle type switching is complex in second mode, time is consumed, and equipment manufacturing cost is high. A straight line type single equipment serial combination line connects a single equipment filling machine, a cap screwing machine and the like by using a conveying line, the occupied area and the manufacturing cost are very large, bottle types in the daily chemical industry are more, the labor time consumed by specification switching is very large, the operation is more complicated, and the production efficiency is greatly reduced.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a orthoscopic filling gland spiral cover all-in-one to prior art's weak point.

Realize the utility model discloses the technical scheme of purpose is: a linear filling, capping and screwing integrated machine comprises a frame and a transmission mechanism arranged on the frame; and the frame is sequentially provided with a filling mechanism, a gland mechanism and a cap screwing mechanism along the transmission mechanism.

The filling mechanism comprises an installation plate, a three-way reversing valve, a filling head and an installation plate driving device; the mounting plate is arranged on the rack in a lifting manner; the three-way reversing valve and the filling head are both arranged on the mounting plate, and the position of the filling head is over against the center of the transmission mechanism; three ports of the three-way reversing valve are respectively connected with an external air source, materials and a filling head; the mounting plate driving device drives the mounting plate to lift.

The mounting plate driving device comprises a driving plate hoisted below the mounting plate; a belt pulley mechanism is fixed between the driving plate and the mounting plate; a driving block is slidably arranged between the driving plate and the mounting plate through a sliding rod; a mandril is fixed between the driving block and the mounting plate; the driving block is fixedly connected with a belt of the belt pulley.

Bottle blocking components with adjustable front and back positions are arranged on two sides of the inlet end of the conveying mechanism; and the bottle blocking assembly is provided with a limiting mechanism for limiting the bottle, and when the limiting mechanism limits the bottle, the filling head is just opposite to the bottle opening of the bottle.

The outlet end of the conveying mechanism is provided with a speed reducing mechanism for reducing the speed of the bottles; the gland mechanism comprises a first mounting seat arranged at the inlet end of the speed reducing mechanism, a first transverse moving driving assembly, a first lifting driving assembly, a cap screwing and capping device and a first cap conveying runway; the cap screwing and pressing device is movably arranged on the first mounting seat; the first transverse moving driving assembly drives the cap screwing and capping device to move transversely, and the first lifting driving assembly drives the cap screwing and capping device to lift; a first cover receiving plate is arranged at the outlet of the first cover conveying runway; the first cover conveying runway is used for conveying the diversion cover to the first cover receiving plate; a first photoelectric sensor for detecting the position of the bottle is arranged at the inlet end of the speed reducing mechanism; the cap screwing and pressing device is used for taking the cap from the first cover receiving plate and pressing the flow guide cap on the bottle opening of the bottle.

The cap screwing mechanism comprises a second mounting seat arranged at the outlet end of the speed reducing mechanism, a second transverse moving driving assembly, a second lifting driving assembly, a cap screwing device and a second cap conveying runway; the cover screwing device is movably arranged on the second mounting seat; the second transverse moving driving assembly drives the cap screwing device to move transversely, and the second lifting driving assembly drives the cap screwing device to lift; a second cover receiving plate is arranged at the outlet of the second cover conveying runway; the first cover conveying runway is used for conveying the diversion cover to the second cover receiving plate; the outlet end of the speed reducing mechanism is provided with a second photoelectric sensor for detecting the position of the bottle; the cap screwing device is used for taking the cap from the second cover connecting plate and screwing the outer cap on the bottle mouth of the bottle.

And adjusting devices for adjusting the heights of the gland mechanism and the cap screwing mechanism are respectively arranged below the gland mechanism and the cap screwing mechanism.

The adjusting device comprises a base and four mounting platforms which are distributed on the base in a rectangular shape; a screw rod is coaxially and rotatably arranged on each mounting platform; the top end of each screw rod is coaxially and threadedly connected with a support; the top of each strut is fixed with an adjusting plate; and the mounting table is provided with a screw rod driving assembly which simultaneously drives the four screw rods to run in the same direction.

The screw rod driving assembly comprises a screw rod driving motor arranged on the base; each screw rod is provided with a sprocket at the same height; the screw rod driving motor is in transmission connection with each sprocket through a chain.

By adopting the technical scheme, the utility model discloses following beneficial effect has: (1) the utility model discloses set up filling mechanism, capping mechanism and spiral cover mechanism, can once accomplish the filling, gland and spiral cover, degree of automation is high, has improved production efficiency greatly.

(2) The utility model discloses a tee bend switching-over valve carries out the filling, the control of being convenient for.

(3) The utility model discloses a mounting panel height can be adjusted to be suitable for and use with the bottle filling of co-altitude not, the suitability is strong.

(4) The utility model discloses set up stop gear, guaranteed going on smoothly of filling.

(5) The utility model discloses set up reduction gears, first guarantee that the bottle steadily goes on, the second guarantees that the bottle moves with reasonable speed to spiral cover capper carries out the gland.

(6) The utility model discloses a second sideslip drive assembly and second lift drive assembly drive spiral cover device motion are convenient for follow the bottle and fix a position the spiral cover.

(7) The utility model discloses adjusting device has been set up, be convenient for adjust gland mechanism and spiral cover mechanism's height to adapt to not co-altitude bottle.

(8) The utility model discloses a lead screw drive regulating plate goes up and down, and stability is stronger.

The utility model discloses a chain is connected with the sprocket transmission to make four lead screws simultaneous movement, with guarantee to adjust gland mechanism and spiral cover mechanism horizontal lift, further improve the stability of adjusting.

Drawings

In order that the present invention may be more readily and clearly understood, the following detailed description of the present invention is given in conjunction with the accompanying drawings, in which

Fig. 1 is a schematic structural diagram of the present invention.

Fig. 2 is a schematic structural diagram of the filling mechanism of the present invention.

Fig. 3 is a schematic structural view of the bottle blocking assembly and the speed reducing mechanism of the present invention.

Fig. 4 is a schematic structural diagram of the capping mechanism and the cap screwing mechanism of the present invention.

The reference numbers in the drawings are:

the device comprises a rack 1, a transmission mechanism 2, a bottle blocking component 2-1, a blocking rod 2-1-1, a support 2-1-2, an adjusting part 2-1-3, a locking screw 2-1-4, a limiting mechanism 2-2, a baffle 2-2-1, a speed reducing mechanism 2-3, a filling mechanism 3, a mounting plate 3-1, a three-way reversing valve 3-2, a filling head 3-3, a mounting plate driving device 3-4, a driving plate 3-4-1, a belt pulley mechanism 3-4-2, a sliding rod 3-4-3, a driving block 3-4-4, a gland mechanism 4, a first mounting seat 4-1, a first transverse moving driving component 4-2, a first lifting driving component 4-3, a cap screwing and capping device 4-4, 4-5 parts of a first cap conveying runway, 4-6 parts of a first cap receiving plate, 5 parts of a cap screwing mechanism, 5-1 parts of a second mounting seat, 5-2 parts of a second transverse moving driving assembly, 5-3 parts of a second lifting driving assembly, 5-4 parts of a cap screwing device, 5-5 parts of a second cap conveying runway, 5-6 parts of a second cap receiving plate, 6 parts of an adjusting device, 6-1 parts of a base, 6-2 parts of a mounting table, 6-3 parts of a screw rod, 6-4 parts of a support column, 6-5 parts of an adjusting plate and 6-6 parts of a screw rod driving assembly.

Detailed Description

(example 1)

Referring to fig. 1, the linear filling, capping and cap screwing all-in-one machine of the embodiment includes a frame 1 and a transmission mechanism 2 disposed on the frame 1. The frame 1 is provided with a filling mechanism 3, a gland mechanism 4 and a cap screwing mechanism 5 in sequence along the transmission mechanism 2.

Referring to fig. 2, the filling mechanism 3 comprises a mounting plate 3-1, a three-way reversing valve 3-2, a filling head 3-3 and a mounting plate driving device 3-4. The mounting plate 3-1 is arranged on the frame 1 in a lifting way. The three-way reversing valve 3-2 and the filling head 3-3 are both arranged on the mounting plate 3-1, the filling head 3-3 is arranged on the mounting plate 3-1 through a bracket, and the position of the filling head 3-3 is over against the center of the transmission mechanism 2. Three ports of the three-way reversing valve 3-2 are respectively connected with an external air source, materials and a filling head 3-3. The mounting plate driving device 3-4 drives the mounting plate 3-1 to lift. The mounting plate driving device 3-4 comprises a driving plate 3-4-1 which is hoisted below. A belt pulley mechanism 3-4-2 is fixed between the driving plate 3-4-1 and the mounting plate 3-1. A driving block 3-4-4 is arranged between the driving plate 3-4-1 and the mounting plate 3-1 in a sliding way through a sliding rod 3-4-3. A mandril 3-4-5 is fixed between the driving block 3-4-4 and the mounting plate 3-1. The driving block 3-4-4 is fixedly connected with a belt of the belt pulley.

Referring to fig. 3, bottle blocking assemblies 2-1 with adjustable front and back positions are arranged on two sides of the inlet end of the conveying mechanism 2. The conveying mechanism 2 preferably employs a belt conveyor. The bottle blocking component 2-1 comprises a blocking rod 2-1-1 and a mounting support 2-1-2, two ends of the blocking rod 2-1-1 are respectively fixed on the transmission mechanism 2 through adjusting parts 2-1-3, the adjusting parts 2-1-3 penetrate through the mounting support 2-1-2, and locking screws 2-1-4 for locking the adjusting parts 2-1-3 are arranged on the mounting support 2-1-2. The stop lever 2-1-1 is provided with a limiting mechanism 2-2 for limiting the bottle, and when the limiting mechanism 2-2 limits the bottle, the filling head 3-3 is right opposite to the bottle mouth of the bottle. The limiting mechanism comprises a baffle 2-2-1 and an air cylinder used for driving the baffle 2-2-1 to stretch, and the baffle is perpendicular to the conveying direction of the conveying mechanism 2.

The outlet end of the transport means 2 is provided with a deceleration mechanism 2-3 for decelerating the bottles, see fig. 4. The speed reducing mechanism 2-3 comprises belt conveyors which are symmetrically and vertically arranged at two sides of the conveying mechanism 2, the conveying directions of the two belt conveyors are opposite, and the distance between the two belt conveyors is adjustable. The capping mechanism 4 comprises a first mounting seat 4-1 arranged at the inlet end of the speed reducing mechanism 2-3, a first transverse moving driving assembly 4-2, a first lifting driving assembly 4-3, a cap screwing capping device 4-4 and a first cap conveying runway 4-5. The cap screwing and capping device 4-4 is movably arranged on the first mounting seat 4-1. The first transverse moving driving component 4-2 drives the cap screwing and capping device 4-4 to move transversely, and the first lifting driving component 4-3 drives the cap screwing and capping device 4-4 to lift. The outlet of the first cap conveying runway 4-5 is provided with a first cap receiving plate 4-6. The first cover conveying track 4-5 is used for conveying the diversion cover to the first cover receiving plate 4-6. The inlet end of the speed reducing mechanism 2-3 is provided with a first photoelectric sensor for detecting the position of the bottle. The cap screwing and covering device 4-4 is used for taking the cap from the first cap connecting plate 4-6 and pressing the flow guide cover on the bottle mouth of the bottle. The screw cap pressing device 4-4 adopts a screw cap pressing device disclosed in patent document No. CN 201510787378.5. The cap screwing mechanism 5 comprises a second mounting seat 5-1 arranged at the outlet end of the speed reducing mechanism 2-3, a second transverse moving driving assembly 5-2, a second lifting driving assembly 5-3, a cap screwing device 5-4 and a second cap conveying runway 5-5. The cap screwing device 5-4 is movably arranged on the second mounting seat 5-1. The second transverse moving driving component 5-2 drives the cap screwing device 5-4 to move transversely, and the second lifting driving component 5-3 drives the cap screwing device 5-4 to lift. And a second cover receiving plate 5-6 is arranged at the outlet of the second cover conveying runway 5-5. The first cover conveying track 4-5 is used for conveying the diversion cover to the second cover receiving plate 5-6. The outlet end of the speed reducing mechanism 2-3 is provided with a second photoelectric sensor for detecting the position of the bottle. The cap screwing device 5-4 is used for taking the cap from the second connecting cover plate 5-6 and screwing the outer cap on the bottle mouth of the bottle. The cap screwing device 5-4 adopts the cap screwing device disclosed in patent application No. CN 201220620808.6. The first transverse moving driving assembly 4-2 and the second transverse moving driving assembly 4-2 adopt screw rod motors, the cap screwing capping device 4-4 and the cap screwing device 5-4 are respectively connected on the first mounting seat 4-1 and the second mounting seat 5-1 in a sliding way through connecting seats, and the two connecting seats are respectively in threaded connection with screw rods of the two screw rod motors. The cap screwing capping device 4-4 and the cap screwing device 5-4 are respectively connected to the two connecting seats in a sliding mode through connecting arms, and the first lifting driving assembly 4-3 and the second lifting driving assembly both adopt cylinders. And adjusting devices 6 for adjusting the heights of the gland mechanism 4 and the cap screwing mechanism 5 are respectively arranged below the gland mechanism 4 and the cap screwing mechanism 5. The adjusting device 6 comprises a base 6-1 and four mounting platforms 6-2 which are distributed on the base 6-1 in a rectangular shape. Each mounting table 6-2 is coaxially and rotatably provided with a screw rod 6-3. The top end of each screw rod 6-3 is coaxially and threadedly connected with a support 6-4. An adjusting plate 6-5 is fixed to the top of each pillar 6-4. The mounting table 6-2 is provided with a screw rod driving component 6-6 which simultaneously drives four screw rods 6-3 to run in the same direction. The screw rod driving component 6-6 comprises a screw rod driving motor arranged on the base 6-1. The sprockets are arranged on the same height of each screw rod 6-3. The screw rod driving motor is in transmission connection with each sprocket through a chain.

The working principle of the embodiment is as follows: firstly, a bottle enters from an inlet of a transmission mechanism 2, then a baffle 2-2-1 of a limiting mechanism 2-2 extends out to limit the bottle, a three-way reversing valve 3-2 works to carry out filling, after the filling is finished, the three-way reversing valve 3-2 is closed to stop the filling, then the bottle enters a speed reducing mechanism 2-3, at the moment, a flow guide cover sent by a first cover conveying runway 4-5 is grabbed and pressed on the bottle by a cover screwing and pressing device 4-4, then an outer cover sent by a second cover conveying runway 5-5 is screwed on the bottle by a cover screwing device 5-4 along with the transmission of the bottle, and the filling, the cover pressing and the cover screwing are finished.

The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims

1. The utility model provides a orthoscopic filling gland spiral cover all-in-one which characterized in that: comprises a frame (1) and a transmission mechanism (2) arranged on the frame (1); the filling machine is characterized in that a filling mechanism (3), a gland mechanism (4) and a cap screwing mechanism (5) are sequentially arranged on the rack (1) along the transmission mechanism (2).

2. The linear filling, capping and screwing integrated machine according to claim 1, wherein: the filling mechanism (3) comprises a mounting plate (3-1), a three-way reversing valve (3-2), a filling head (3-3) and a mounting plate driving device (3-4); the mounting plate (3-1) is arranged on the rack (1) in a lifting manner; the three-way reversing valve (3-2) and the filling head (3-3) are arranged on the mounting plate (3-1), and the position of the filling head (3-3) is over against the center of the transmission mechanism (2); three ports of the three-way reversing valve (3-2) are respectively connected with an external air source, materials and a filling head (3-3); the mounting plate driving device (3-4) drives the mounting plate (3-1) to lift.

3. The linear filling, capping and screwing integrated machine according to claim 2, wherein: the mounting plate driving device (3-4) comprises a driving plate (3-4-1) hung below the mounting plate (3-1); a belt pulley mechanism (3-4-2) is fixed between the driving plate (3-4-1) and the mounting plate (3-1); a driving block (3-4-4) is arranged between the driving plate (3-4-1) and the mounting plate (3-1) in a sliding way through a sliding rod (3-4-3); a mandril (3-4-5) is fixed between the driving block (3-4-4) and the mounting plate (3-1); the driving block (3-4-4) is fixedly connected with a belt of the belt pulley.

4. The linear filling, capping and screwing integrated machine according to claim 2, wherein: bottle blocking assemblies (2-1) with adjustable front and rear positions are arranged on two sides of the inlet end of the transmission mechanism (2); and the bottle blocking assembly (2-1) is provided with a limiting mechanism (2-2) for limiting the bottle, and when the limiting mechanism (2-2) limits the bottle, the filling head (3-3) is right opposite to the bottle opening of the bottle.

5. The linear filling, capping and screwing integrated machine according to claim 1, wherein: the outlet end of the conveying mechanism (2) is provided with a speed reducing mechanism (2-3) for reducing the speed of the bottles; the gland mechanism (4) comprises a first mounting seat (4-1) arranged at the inlet end of the speed reducing mechanism (2-3), a first transverse moving driving assembly (4-2), a first lifting driving assembly (4-3), a gland screwing device (4-4) and a first gland conveying runway (4-5); the cap screwing and pressing device (4-4) is movably arranged on the first mounting seat (4-1); the first transverse moving driving assembly (4-2) drives the cap screwing and capping device (4-4) to move transversely, and the first lifting driving assembly (4-3) drives the cap screwing and capping device (4-4) to lift; a first cover receiving plate (4-6) is arranged at the outlet of the first cover conveying runway (4-5); the first cover conveying runway (4-5) is used for conveying the diversion cover to the first cover receiving plate (4-6); the inlet end of the speed reducing mechanism (2-3) is provided with a first photoelectric sensor for detecting the position of the bottle; the cap screwing and pressing device (4-4) is used for taking the cap from the first cap receiving plate (4-6) and pressing the flow guide cap on the bottle mouth of the bottle.

6. A linear filling, capping and screwing integrated machine according to claim 5, wherein: the cap screwing mechanism (5) comprises a second mounting seat (5-1) arranged at the outlet end of the speed reducing mechanism (2-3), a second transverse moving driving assembly (5-2), a second lifting driving assembly (5-3), a cap screwing device (5-4) and a second cap conveying runway (5-5); the cover screwing device (5-4) is movably arranged on the second mounting seat (5-1); the second transverse moving driving assembly (5-2) drives the cap screwing device (5-4) to move transversely, and the second lifting driving assembly (5-3) drives the cap screwing device (5-4) to lift; a second cover receiving plate (5-6) is arranged at the outlet of the second cover conveying runway (5-5); the first cover conveying runway (4-5) is used for conveying the diversion cover to the second cover receiving plate (5-6); the outlet end of the speed reducing mechanism (2-3) is provided with a second photoelectric sensor for detecting the position of the bottle; the cap screwing device (5-4) is used for taking the cap from the second cover connecting plate (5-6) and screwing the outer cap on the bottle mouth of the bottle.

7. The linear filling, capping and screwing integrated machine according to claim 1, wherein: and adjusting devices (6) for adjusting the heights of the gland mechanism (4) and the cap screwing mechanism (5) are respectively arranged below the gland mechanism (4) and the cap screwing mechanism (5).

8. The linear filling, capping and screwing integrated machine according to claim 7, wherein: the adjusting device (6) comprises a base (6-1) and four mounting platforms (6-2) which are distributed on the base (6-1) in a rectangular shape; each mounting table (6-2) is coaxially and rotatably provided with a screw rod (6-3); the top end of each screw rod (6-3) is coaxially and threadedly connected with a support (6-4); the top of each strut (6-4) is fixed with an adjusting plate (6-5); and the mounting table (6-2) is provided with a screw rod driving assembly (6-6) which simultaneously drives the four screw rods (6-3) to operate in the same direction.

9. The linear filling, capping and screwing integrated machine according to claim 8, wherein: the screw rod driving assembly (6-6) comprises a screw rod driving motor arranged on the base (6-1); the sprockets are arranged on each screw rod (6-3) at the same height; the screw rod driving motor is in transmission connection with each sprocket through a chain.