CN212892675U - Automatic blanking device - Google Patents
Automatic blanking device Download PDFInfo
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- CN212892675U CN212892675U CN202021121491.2U CN202021121491U CN212892675U CN 212892675 U CN212892675 U CN 212892675U CN 202021121491 U CN202021121491 U CN 202021121491U CN 212892675 U CN212892675 U CN 212892675U
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- 230000009471 action Effects 0.000 description 14
- 230000007246 mechanism Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 2
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Abstract
An automatic blanking device, comprising: the device comprises a rack, a conveying assembly, a lifting assembly, a first positioning assembly, a horizontal displacement assembly, a second positioning assembly, a vertical displacement assembly, a product moving assembly, a control assembly and a power supply. The application provides a pair of automatic unloader can automatic input vacant charging tray, automatic loading product and automatic full-load charging tray etc. of retrieving, and all work are all accomplished through the automation, have promoted work efficiency greatly, have saved the time.
Description
Technical Field
The utility model relates to a technical field of product unloading especially relates to an automatic unloader.
Background
In the manufacture of certain products, it is often necessary to palletize the finished product. The sabot mode that generally adopts is the manual removal sabot, also moves a vacant charging tray to product department through the manual work during the sabot at every turn, and the rethread manual work will be full of the charging tray of product from product department to the recovery department after waiting to the sabot to accomplish, and a large amount of manpower, material resources and time can be wasted greatly to this operation.
It can be seen that the prior art has at least the following disadvantages: the manual movement of the palletized finished product can greatly waste a large amount of manpower, material resources and time.
Therefore, it is necessary to provide a technical means to solve the above-mentioned drawbacks.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome prior art's defect, provide an automatic unloader to solve the problem that artifical moving tray finished product can waste a large amount of manpower, material resources and time greatly among the prior art.
The utility model discloses a realize like this, an automatic unloader, include:
the frame is used for mounting each component;
the conveying assembly is used for conveying the material tray to the lifting assembly; the conveying assembly is arranged on the rack;
the lifting assembly is used for conveying the material tray from the conveying assembly to the first positioning assembly and conveying the material tray from the horizontal displacement assembly to the conveying assembly; the lifting assembly is arranged on the rack;
the first positioning assembly is used for positioning the material tray at a first position; the first positioning component is arranged on the rack;
the horizontal displacement assembly is used for moving the material tray from a first position to a second position and moving the material tray from the vertical displacement assembly to the lifting assembly; the horizontal displacement assembly is arranged on the rack;
the second positioning assembly is used for positioning the material tray at a second position; the second positioning assembly is arranged on the rack;
the vertical displacement assembly is used for conveying the material tray from the second positioning assembly to the horizontal displacement assembly; the vertical displacement assembly is arranged on the rack;
the product moving assembly is used for grabbing and moving a product to the material tray at a first position; the product moving assembly is arranged on the rack;
the control assembly is used for controlling the work of each assembly; the control assembly is arranged on the rack and is respectively connected with the conveying assembly, the lifting assembly, the first positioning assembly, the horizontal displacement assembly, the second positioning assembly, the vertical displacement assembly and the product moving assembly;
the power supply is used for supplying power to each component; the power supply is arranged on the rack and is respectively connected with the conveying assembly, the lifting assembly, the first positioning assembly, the horizontal displacement assembly, the second positioning assembly, the vertical displacement assembly, the product moving assembly and the control assembly.
Preferably, the delivery assembly comprises: mounting bracket, conveying motor, conveyer belt, transport action wheel mounting panel, transport action wheel, transport from driving wheel mounting panel, transport from driving wheel and conveyer belt, wherein, the mounting bracket with the frame is connected, carry the action wheel mounting panel with carry to set up relatively from the driving wheel mounting panel in on the mounting bracket, carry the action wheel set up in carry on the action wheel mounting panel, carry from driving wheel set up in carry on the driving wheel mounting panel, the belt is connected carry the action wheel with carry from the driving wheel, conveying motor sets up so on the mounting bracket, conveyer belt connects conveying motor with carry the action wheel.
Preferably, the lifting assembly comprises: the lifting mechanism comprises a linear module, a lifting motor and a supporting plate, wherein the linear module is arranged on the rack, the lifting motor and the supporting plate are arranged on the linear module, and the lifting motor controls the supporting plate to move along the linear module.
Preferably, the first positioning component includes: the positioning device comprises a first positioning cylinder mounting seat, a first positioning cylinder and a first positioning block, wherein the first positioning cylinder mounting seat is arranged on the rack, the first positioning cylinder is arranged on the first positioning cylinder mounting seat, and the first positioning block is connected with the first positioning cylinder.
Preferably, the horizontal displacement assembly comprises: the device comprises a mounting plate, a horizontal displacement motor, a horizontal displacement driving wheel mounting plate, a horizontal displacement driving wheel, a horizontal displacement driven wheel mounting plate, a horizontal displacement driven wheel, a horizontal displacement belt, a slide rail, a slide block, a horizontal displacement supporting plate, a wheel shaft, a conveying wheel and a synchronous belt, wherein the mounting plate is arranged on the frame, the horizontal displacement motor is arranged on the mounting plate, the horizontal displacement driving wheel mounting plate and the horizontal displacement driven wheel mounting plate are oppositely arranged on the frame, the horizontal displacement driving wheel is arranged on the horizontal displacement driving wheel mounting plate, the horizontal displacement driven wheel is arranged on the horizontal displacement driven wheel mounting plate, the horizontal displacement belt is connected with the horizontal displacement driving wheel and the horizontal displacement driven wheel, the slide rail is arranged on the frame, the slide block is arranged on the slide rail and moves along the slide, the sliding block is connected with the horizontal displacement belt, the horizontal displacement supporting plate is connected with the sliding block, the horizontal displacement driving wheel is connected with the conveying wheel through the axle shaft, and the synchronous belt is connected with the horizontal displacement motor and the conveying wheel.
Preferably, the second positioning assembly comprises: the positioning device comprises a second positioning cylinder mounting seat, a second positioning cylinder and a second positioning block, wherein the second positioning cylinder mounting seat is arranged on the rack, the second positioning cylinder is arranged on the second positioning cylinder mounting seat, and the second positioning block is connected with the second positioning cylinder.
Preferably, the vertical displacement assembly comprises: the vertical displacement cylinder is arranged on the rack, the vertical displacement screw rod is respectively connected with the vertical displacement cylinder and the vertical displacement supporting plate, and the suction nozzle is arranged on the vertical displacement supporting plate.
Preferably, the product moving assembly comprises: the device comprises a support, a first horizontal moving module, a first horizontal moving slider, a second horizontal moving module, a second horizontal moving slider, a material sucking cylinder mounting plate, a material sucking cylinder, a material sucking clamp mounting plate and a material sucking suction nozzle, wherein the support is connected with the frame, the first horizontal moving module is arranged on the support, the first horizontal moving slider is arranged on the first horizontal moving module, the first horizontal moving module controls the first horizontal moving slider to move along the self, the second horizontal moving module is connected with the first horizontal moving slider, the second horizontal moving slider is arranged on the second horizontal moving module, the second horizontal moving module controls the second horizontal moving slider to move along the self, the material sucking cylinder mounting plate is connected with the second horizontal moving slider, and the material sucking cylinder is arranged on the material sucking cylinder mounting plate, inhale the material anchor clamps mounting panel with inhale the material cylinder and be connected, inhale the material suction nozzle set up in inhale on the material anchor clamps mounting panel.
The application provides a pair of automatic unloader can automatic input vacant charging tray, automatic loading product and automatic full-load charging tray etc. of retrieving, and all work are all accomplished through the automation, have promoted work efficiency greatly, have saved the time.
Drawings
Fig. 1 is a schematic view of an overall structure of an automatic blanking device according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a conveying assembly in an automatic blanking device according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a lifting assembly in an automatic blanking device according to an embodiment of the present invention;
fig. 4 is a schematic view of a part of the structure of an automatic blanking device according to an embodiment of the present invention;
fig. 5 is a schematic view of a partial structure of an automatic blanking device according to an embodiment of the present invention
Fig. 6 is a schematic view of a part of the structure of an automatic blanking device according to an embodiment of the present invention;
fig. 7 is a schematic side view of an automatic blanking device according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present.
Referring to fig. 1 to 7, in an embodiment of the present application, an automatic blanking apparatus is provided, including: the frame 100, the conveyor assembly 200, the lift assembly 300, the first positioning assembly 400, the horizontal displacement assembly 500, the second positioning assembly 600, the vertical displacement assembly 700, the product moving assembly 800, and control assemblies (not shown) and power supplies (not shown), each of which is described in detail below.
Referring to fig. 1 to 7, in an embodiment of the present application, an automatic blanking apparatus is provided, including:
a frame 100 for mounting components;
the conveying assembly 200 is used for conveying the tray to the lifting assembly 300; the conveying assembly 200 is arranged on the rack 100;
the lifting assembly 300 is used for conveying the tray from the conveying assembly 200 to the first positioning assembly 400 and conveying the tray from the horizontal displacement assembly 500 to the conveying assembly 200; the lifting assembly 300 is disposed on the frame 100;
a first positioning assembly 400 for positioning the tray at a first position; the first positioning assembly 400 is disposed on the rack 100;
a horizontal displacement assembly 500 for moving the tray from a first position to a second position and for moving the tray from the vertical displacement assembly 700 to the lifting assembly 300; the horizontal displacement assembly 500 is disposed on the rack 100;
the second positioning assembly 600 is used for positioning the tray at a second position; the second positioning assembly 600 is disposed on the rack 100;
the vertical displacement assembly 700 is used for conveying the tray from the second positioning assembly to the horizontal displacement assembly 500; the vertical displacement assembly 700 is disposed on the frame 100;
a product moving assembly 800 for grabbing and moving a product into the tray at a first position; the product moving assembly 800 is disposed on the rack 100;
the control assembly is used for controlling the work of each assembly; the control assembly is disposed on the frame 100 and is respectively connected to the conveying assembly 200, the lifting assembly 300, the first positioning assembly 400, the horizontal displacement assembly 500, the second positioning assembly 600, the vertical displacement assembly 700, and the product moving assembly 800;
the power supply is used for supplying power to each component; the power source is disposed on the frame 100, and is respectively connected to the conveying assembly 200, the lifting assembly 300, the first positioning assembly 400, the horizontal displacement assembly 500, the second positioning assembly 600, the vertical displacement assembly 700, the product moving assembly 800, and the control assembly.
When the automatic blanking device works, the control component controls the conveying component 200 to work, the conveying component 200 conveys an empty tray from a first end of the conveying component to the lifting component 300 at a second end, the lifting component 300 lifts and conveys the empty tray to the first positioning component 400 at the first position, the first positioning component 400 positions the empty tray at the first position, then the product moving component 800 moves to a product position, clamps and moves the product to the first positioning component 400, and places the product into the empty tray, so that the empty tray is fully filled with the product. After the product is loaded, the first positioning component 400 releases the material tray, the horizontal displacement component 500 supports the material tray and displaces the material tray from the first position to the second positioning component 600 at the second position, the second positioning component 600 positions the material tray at the second position, then the second positioning component 600 releases the material tray, the vertical displacement component 700 supports the material tray and lowers the material tray to the horizontal displacement component 500, the horizontal displacement component 500 receives the material tray and horizontally displaces the material tray to the lifting component 300, then the lifting component 300 receives the material tray and conveys the material tray to the second end of the conveying component 200, and the conveying component 200 receives the material tray and conveys the material tray to the first end of the conveying component to manually collect the full-loaded products in the material tray.
Referring to fig. 1-7, in the embodiment of the present application, the conveying assembly 200 includes: mounting bracket 201, conveying motor 202, conveyer 203, transport action wheel mounting panel 501204, transport action wheel 205, transport from driving wheel mounting panel 501206, transport from driving wheel 207 and conveyer 208, wherein, mounting bracket 201 with frame 100 is connected, transport action wheel mounting panel 501204 with transport from driving wheel mounting panel 501206 set up relatively in on mounting bracket 201, carry action wheel 205 set up in on carrying action wheel mounting panel 501204, carry from driving wheel 207 set up in carry from driving wheel mounting panel 501206 on, the belt is connected carry action wheel 205 with transport from driving wheel 207, conveying motor 202 sets up on mounting bracket 201, conveyer 203 connects conveying motor 202 with conveying action wheel 205.
The work flow of the conveying assembly 200 is as follows: the control component starts the conveying motor 202, the conveying motor 202 drives the conveying belt 203 to rotate, and drives the conveying driving wheel 205, the conveying belt 208 and the conveying driven wheel 207 to rotate, so that the empty trays arranged on the conveying belt 208 are moved from the first end to the second end, or the trays full of products are moved from the second end to the first end.
Referring to fig. 1-7, in the embodiment of the present application, the lifting assembly 300 includes: the lifting mechanism comprises a linear module 301, a lifting motor 302 and a supporting plate 303, wherein the linear module 301 is arranged on the rack 100, the lifting motor 302 and the supporting plate 303 are arranged on the linear module 301, and the lifting motor 302 controls the supporting plate 303 to move along the linear module 301.
The working process of the lifting assembly 300 is as follows: the control component controls the lifting motor 302 to work, and the lifting motor 302 controls the supporting plate 303 to move up and down along the linear module 301, so that the tray is moved.
Referring to fig. 1 to 7, in the embodiment of the present application, the first positioning element 400 includes: the positioning device comprises a first positioning cylinder mounting seat 401, a first positioning cylinder 402 and a first positioning block 403, wherein the first positioning cylinder mounting seat 401 is arranged on the frame 100, the first positioning cylinder 402 is arranged on the first positioning cylinder mounting seat 401, and the first positioning block 403 is connected with the first positioning cylinder 402.
The workflow of the first positioning component 400 is: the control assembly controls the two opposite first positioning cylinders 402 to work respectively, the two first positioning cylinders 402 extend out or retract into the corresponding first positioning blocks 403, and the two first positioning blocks 403 move in opposite directions or move in opposite directions, so that the material tray is clamped and positioned together, or the material tray is released.
Referring to fig. 1-7, in the embodiment of the present application, the horizontal displacement assembly 500 includes: the horizontal displacement device comprises a mounting plate 501, a horizontal displacement motor 502, a horizontal displacement driving wheel mounting plate 503, a horizontal displacement driving wheel 504, a horizontal displacement driven wheel mounting plate 505, a horizontal displacement driven wheel 506, a horizontal displacement belt 507, a slide rail 508, a slide block 509, a horizontal displacement supporting plate 510, a wheel shaft 511, a transmission wheel 512 and a synchronous belt 513, wherein the mounting plate 501 is arranged on the rack 100, the horizontal displacement motor 502 is arranged on the mounting plate 501, the horizontal displacement driving wheel mounting plate 503 and the horizontal displacement driven wheel mounting plate 505 are oppositely arranged on the rack 100, the horizontal displacement driving wheel 504 is arranged on the horizontal displacement driving wheel mounting plate 503, the horizontal displacement driven wheel 506 is arranged on the horizontal displacement driven wheel mounting plate 505, and the horizontal displacement belt 507 is connected with the horizontal displacement driving wheel 504 and the horizontal displacement driven wheel 506, the slide rail 508 is disposed on the rack 100, the sliding block 509 is disposed on the slide rail 508 and moves along the slide rail, the sliding block 509 is connected to the horizontal displacement belt 507, the horizontal displacement supporting plate 510 is connected to the sliding block 509, the horizontal displacement driving wheel 504 and the transmission wheel 512 are connected by the axle 511, and the synchronous belt 513 is connected to the horizontal displacement motor 502 and the transmission wheel 512.
The work flow of the horizontal displacement assembly 500 is as follows: the control component controls the horizontal displacement motor 502 to work, the horizontal displacement motor 502 drives the synchronous belt 513, the conveying wheel 512 and the wheel shaft 511 to rotate, the wheel shaft 511 drives the horizontal displacement driving wheel 504 connected with the shaft of the wheel shaft to rotate, and the horizontal displacement driving wheel 504 further drives the horizontal displacement belt 507 and the horizontal displacement driven wheel 506 to rotate. The horizontal displacement belt 507 drives the sliding block 509 to move along the sliding rail 508, and simultaneously the sliding block 509 drives the horizontal displacement support plate 510 to move horizontally. The tray is carried on the horizontal displacement pallet 510 to complete the movement of the tray.
Referring to fig. 1-7, in the embodiment of the present application, the second positioning assembly 600 includes: a second positioning cylinder mounting seat 601, a second positioning cylinder 602, and a second positioning block 603, wherein the second positioning cylinder mounting seat 601 is disposed on the frame 100, the second positioning cylinder 602 is disposed on the second positioning cylinder mounting seat 601, and the second positioning block 603 is connected to the second positioning cylinder 602.
The workflow of the second positioning assembly 600 is as follows: the control assembly controls the two opposite second positioning cylinders 602 to work respectively, the two second positioning cylinders 602 extend out of or retract into the corresponding second positioning blocks 603, and the two second positioning blocks 603 move in opposite directions or move in opposite directions, so that the charging tray is clamped and positioned together, or the charging tray is released.
Referring to fig. 1-7, in the embodiment of the present application, the vertical displacement assembly 700 includes: the vertical displacement mechanism comprises a vertical displacement cylinder 701, a vertical displacement screw rod 702, a vertical displacement supporting plate 703 and a suction nozzle 704, wherein the vertical displacement cylinder 701 is arranged on the rack 100, the vertical displacement screw rod 702 is respectively connected with the vertical displacement cylinder 701 and the vertical displacement supporting plate 703, and the suction nozzle 704 is arranged on the vertical displacement supporting plate 703.
The work flow of the vertical displacement assembly 700 is as follows: when the material tray fully loaded with products moves to a second position, the second positioning assembly 600 clamps and positions the material tray, on one hand, the control assembly controls the vertical displacement cylinder 701 to work, the vertical displacement cylinder 701 controls the vertical displacement screw rod 702 to move upwards, the vertical displacement support plate 703 and the suction nozzle 704 also move upwards and gradually approach the material tray, and finally the suction nozzle 704 supports and tightly sucks the bottom surface of the material tray; on the other hand, the second positioning assembly 600 releases the tray, the tray is completely supported by the suction nozzle 704, the vertical displacement cylinder 701 controls the vertical displacement screw 702 to move downwards and finally move to the horizontal displacement assembly 500, the horizontal displacement assembly 500 receives the full-load tray and conveys the full-load tray to the lifting assembly 300, the lifting assembly 300 moves the full-load tray to the second end of the conveying assembly 200, and the conveying assembly 200 receives the full-load tray and conveys the full-load tray to the first end for subsequent manual product collection.
Referring to fig. 1-7, in the embodiment of the present application, the product moving assembly 800 includes: a support 801, a first horizontal moving module 802, a first horizontal moving slider 803, a second horizontal moving module 804, a second horizontal moving slider 805, a material sucking cylinder mounting plate 806, a material sucking cylinder 807, a material sucking clamp mounting plate 808 and a material sucking suction nozzle 809, wherein the support 801 is connected with the rack 100, the first horizontal moving module 802 is arranged on the support 801, the first horizontal moving slider 803 is arranged on the first horizontal moving module 802, the first horizontal moving module 802 controls the first horizontal moving slider 803 to move along itself, the second horizontal moving module 804 is connected with the first horizontal moving slider 803, the second horizontal moving slider 805 is arranged on the second horizontal moving module 804, the second horizontal moving module 804 controls the second horizontal moving slider 805 to move along itself, and the material sucking cylinder mounting plate 806 is connected with the second horizontal moving slider 805, inhale the material cylinder 807 set up in inhale on the material cylinder mounting panel 806, inhale material anchor clamps mounting panel 808 with inhale the material cylinder 807 and be connected, inhale material suction nozzle 809 set up in inhale on the material anchor clamps mounting panel 808.
The workflow of the product moving assembly 800 is: the control component controls the first horizontal moving module 802 to work, the first horizontal moving module 802 controls the first horizontal moving slide 803 to move towards the product along the first horizontal moving module 802, and the second horizontal moving module 804 controls the second horizontal moving slide 805 to move towards the product along the second horizontal moving module 804, so that the material suction cylinder mounting plate 806 is finally moved to the position right above the product. Then, the suction cylinder 807 controls the suction jig mounting plate 808 to move toward the product, and finally causes the suction nozzle 809 to contact and suck the product. Then, the first horizontal moving module 802 and the second horizontal moving module 804 respectively control the first horizontal moving slider 803 and the second horizontal moving slider 805 to move towards the first positioning module 400 and finally move to a position right above the empty tray at the first positioning module 400, the rear material suction cylinder 807 controls the material suction clamp mounting plate 808 to move towards the empty tray and finally release the product into the empty tray, and the operation is circulated for multiple times, so that the empty tray is fully loaded with the product.
In this application embodiment, the control assembly can be a PLC controller, and the power supply can be a built-in power supply, also can be external power supply.
The application provides a pair of automatic unloader can automatic input vacant charging tray, automatic loading product and automatic full-load charging tray etc. of retrieving, and all work are all accomplished through the automation, have promoted work efficiency greatly, have saved the time.
The above description is only for the preferred embodiment of the present invention, and the structure is not limited to the above-mentioned shape, and any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021121491.2U CN212892675U (en) | 2020-06-17 | 2020-06-17 | Automatic blanking device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021121491.2U CN212892675U (en) | 2020-06-17 | 2020-06-17 | Automatic blanking device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212892675U true CN212892675U (en) | 2021-04-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021121491.2U Active CN212892675U (en) | 2020-06-17 | 2020-06-17 | Automatic blanking device |
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| CN (1) | CN212892675U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117583960A (en) * | 2023-12-26 | 2024-02-23 | 宁波三韩合金材料有限公司 | An automatic grinding system for tool shaping |
-
2020
- 2020-06-17 CN CN202021121491.2U patent/CN212892675U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117583960A (en) * | 2023-12-26 | 2024-02-23 | 宁波三韩合金材料有限公司 | An automatic grinding system for tool shaping |
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