CN212862947U - Automatic go up production facility of unloading - Google Patents
Automatic go up production facility of unloading Download PDFInfo
- Publication number
- CN212862947U CN212862947U CN202020586469.9U CN202020586469U CN212862947U CN 212862947 U CN212862947 U CN 212862947U CN 202020586469 U CN202020586469 U CN 202020586469U CN 212862947 U CN212862947 U CN 212862947U
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- tray
- bin
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 239000000463 material Substances 0.000 claims abstract description 91
- 238000012545 processing Methods 0.000 claims abstract description 30
- 239000013072 incoming material Substances 0.000 claims abstract description 16
- 238000001514 detection method Methods 0.000 claims description 47
- 239000000919 ceramic Substances 0.000 claims description 4
- 238000007599 discharging Methods 0.000 abstract description 8
- 238000005507 spraying Methods 0.000 description 14
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 11
- 229910052709 silver Inorganic materials 0.000 description 11
- 239000004332 silver Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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Abstract
The utility model relates to a production facility for automatic feeding and discharging, which comprises an automatic feeding and discharging device, a processing device, a liftable storage bin for accommodating a plurality of stacked trays, an empty tray buffer area and a tray carrying module, wherein the storage bin comprises a feeding bin for placing the trays of products to be processed and a qualified storage bin for placing the trays which are processed by the processing device and detected to be qualified products; after each material tray is taken out from the incoming material bin and the empty tray is removed, the incoming material bin moves upwards by one material tray height, and when the qualified material bin is full of one material tray, the qualified material bin moves downwards by one material tray height; the material tray carrying module is used for carrying empty trays in the storage bin to the empty tray cache region and carrying the empty trays in the empty tray cache region to the qualified storage bin. The utility model discloses a material loading is very big increases, has improved production efficiency.
Description
Technical Field
The utility model relates to a production facility, in particular to automatic production facility of unloading of going up.
Background
Many production facilities have automatic unloading function of going up, and the supplied materials is generally that a dish independently conveys. For example, the production equipment of the ceramic filter needs to perform the procedures of laser silver removal, code spraying, code scanning detection and frequency division detection on the product after silver plating. If the incoming materials are conveyed in a disc and a disc separately, the feeding is time-consuming for the production equipment with automatic feeding and discharging.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model lies in, to prior art's above-mentioned defect, provide a production facility of unloading in the automation of saving material loading time.
The utility model provides a technical scheme that its technical problem adopted does:
the production equipment comprises an automatic loading and unloading device, a processing device, a liftable bin for accommodating a plurality of stacked trays, an empty tray buffer area and a tray carrying module, wherein the bin comprises a feeding bin for accommodating the trays of products to be processed and a qualified bin for accommodating the trays which are processed by the processing device and detected to be qualified products; after each material tray is taken out from the incoming material bin and the empty tray is removed, the incoming material bin moves upwards by one material tray height, and when the qualified material bin is full of one material tray, the qualified material bin moves downwards by one material tray height; the material tray carrying module is used for carrying empty trays in the storage bin to the empty tray cache region and carrying the empty trays in the empty tray cache region to the qualified storage bin.
Further:
the device also comprises an unqualified bin for placing the material trays which are detected to be unqualified products after being processed by the processing device.
The material tray carrying module is used for carrying the empty trays in the empty tray buffer area to an unqualified bin.
The unqualified material tray, the qualified material tray, the incoming material tray and the empty tray buffer area are arranged side by side.
The feed bin ascends or descends by means of a screw rod guide rail structure.
The production equipment comprises a body and a workbench arranged on the body, wherein the edge of the workbench is sequentially provided with an upper material level, a lower material level and a processing station, the processing station is provided with a processing device corresponding to the processing station, the processing device comprises a laser silver removing device, a code spraying device, at least one of a code scanning detection device and a frequency division detection device, the upper material level and the lower material level are provided with automatic feeding and discharging devices corresponding to the upper material level and the lower material level, the production equipment also comprises a liftable bin for accommodating a plurality of stacked material discs, an empty disc cache region and a material disc carrying module, and the bin comprises a material incoming bin for accommodating the material discs of products to be processed and a qualified bin for accommodating the material discs which are processed by the processing device and detected to be qualified products; after each material tray is taken out from the incoming material bin and the empty tray is removed, the incoming material bin moves upwards by one material tray height, and when the qualified material bin is full of one material tray, the qualified material bin moves downwards by one material tray height; the material tray carrying module is used for carrying empty trays in the storage bin to the empty tray cache region and carrying the empty trays in the empty tray cache region to the qualified storage bin.
The workstation is rotatable disc, material level and processing station evenly distributed at workstation disc edge about the workstation.
Processing apparatus includes that laser goes silver-colored device, spouts a yard device, sweeps a yard detection device and frequency division detection device, the workstation is for six stations including evenly distributed, and it goes silver-colored position, spouts the code position to go material level, laser in proper order, sweeps a yard detection position, frequency division detection position and lower material level, and this six stations constitute a closed loop, the laser goes silver-colored device, spouts a yard device, sweeps a yard detection device, frequency division detection device and intelligent unloader sets up respectively on every side of the workstation.
Compared with the prior art, the utility model discloses automatic production facility of going up unloading adopts the feed bin design, stacks the charging tray of a plurality of dishes in the feed bin, and the cycle work, when all materials were done, all rises in three feed bin, takes out all charging trays, and a material loading is very big to be increased, has improved production efficiency.
Drawings
FIG. 1 is a schematic axial view of an embodiment of the automatic loading and unloading production equipment of the present invention;
fig. 2 is a schematic top view of an embodiment of the automatic feeding and discharging production equipment of the present invention.
Detailed Description
The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
The utility model provides an automatic production facility of unloading to ceramic filter carries out the production facility of laser system electrode after to silvering as an example, as shown in figure 1 and figure 2, including body 10 and the workstation 20 of setting on the body, material level and processing station about the workstation 20 edge is equipped with in proper order correspond the processing station is equipped with processing apparatus, processing apparatus includes that laser goes silver-colored device 30, spouts a yard device 40, sweeps at least one in yard detection device 50 and the frequency division detection device 60, corresponds material level is equipped with automatic unloader 70 of unloading about going. In addition, a liftable silo 90 for accommodating a plurality of stacked trays is also included, and the silo 90 comprises a receiving silo 91, a qualified silo 92 and a defective silo 93. The incoming bin 91 is used for placing an incoming tray 911 of unprocessed products, the qualified bin 92 is used for placing a qualified tray 921 of processed and detected qualified products, and the unqualified bin is used for placing an unqualified tray 931 of processed and detected unqualified products.
After each tray is taken and the empty tray is removed from the magazine 91, the magazine is moved up by one tray height. When the qualified bin 92 and the unqualified bin 93 are full of one material tray, the qualified bin 92 and the unqualified bin 93 move downwards by one material tray height.
The production equipment further comprises a tray carrying module 80, which is used for carrying the empty trays in the storage bin 91 to the empty tray buffer area 94, and carrying the empty trays in the empty tray buffer area 94 to the qualified storage bin 92 and the unqualified storage bin 93. Each of the bins may be raised or lowered by means of a screw guide rail structure. For the feed bin, if the ceramic filter in the above feeding tray has been got, the empty tray is carried away by the feeding tray carrying module 80 this moment, the production equipment can set up the bin face that the photoelectric sensor response arrived the feed bin and descend, and the controller controls the lead screw guide rail structure to move a feeding tray height upwards, replies initial bin face height.
In addition, an empty disk buffer 94 is included for empty disk placement. In this embodiment, the unqualified trays 931 and the qualified trays 921 come from the trays 911 and the empty tray buffer area 94 are arranged in sequence.
when the materials in the incoming material tray 80 are completely taken, the material handling module 80 moves the empty tray to the empty tray buffer area and lifts the stock bin 91 by one grid;
when a qualified material tray 921 or an unqualified material tray 911 is full of a tray of materials, the stock bin descends one grid, and the material handling module 80 moves the empty tray in the empty tray buffer area to the corresponding stock bin position;
and (4) working circularly, when all the materials are finished, all the three bins are lifted, and all the material trays are taken out manually.
In this embodiment, each bin is disposed below the table top of the main body, and the uppermost tray of each bin protrudes from the table top and is located within a range convenient for the loading and unloading device 70 to take and place. The loading and unloading device 70 adopts a robot. The actions of the robot are: snatch an incoming material in the incoming material dish 911 and put to material loading level 21, move to unloading position 26 again, snatch the product on the unloading position 26, according to the testing result, put the certified products to certified products dish 921, the nonconforming products is put to nonconforming charging tray 923. The products are qualified products detected by the code scanning detection device 50 and the frequency division detection device 60, otherwise, the products are unqualified products.
The utility model discloses a feed bin design, a material loading is in large quantity very increases, saves the material loading time.
In this embodiment, the processing device of the production apparatus includes a laser desilting device 30, a code spraying device 40, a code scanning detection device 50, and a frequency division detection device 60. The workbench 20 is disc-shaped and comprises six stations which are uniformly distributed, namely a feeding position 21, a laser silver removing position 22, a code spraying position 23, a code scanning detection position 24, a frequency division detection position 25 and a discharging position 26. The six stations form a closed loop, and the laser desilvering device 30, the code spraying device 40, the code scanning detection device 50, the frequency division detection device 60 and the intelligent loading and unloading device 70 are respectively arranged around the six-station workbench 20. The laser silver removing device 30, the code spraying device 40, the code scanning detection device 50 and the frequency division detection device 60 are respectively arranged corresponding to the laser silver removing position 22, the code spraying position 23, the code scanning detection position 24 and the frequency division detection position 25. The loading and unloading device 70 is arranged corresponding to the loading position 21 and the unloading position 26. The workbench 20 rotates by one station, and the laser silver removing device 30, the code spraying device 40, the code scanning detection device 50 and the frequency division detection device 60 respectively perform laser silver removing, code spraying, code scanning detection and frequency division detection on products which are respectively positioned on the laser silver removing position 22, the code spraying position 23, the code scanning detection position 24 and the frequency division detection position 25 at present. The intelligent loading and unloading device 70 is used for unloading the product at the unloading position 26 and loading the loading position 21; after the processing is finished, the workbench rotates one station, and each processing device continues to perform laser silver removal, code spraying, code scanning detection and frequency division detection processing on the product from the next station. And (3) blanking each product after laser silver removal, code spraying, code scanning detection and frequency division detection.
The utility model discloses as follows at the working process of beat:
the product 1 is subjected to laser desilvering electrode manufacturing at a laser desilvering position 22, and the product 2 is subjected to code spraying at a code spraying position 23; the product 3 is scanned at the code scanning detection position 24, and bar code information is uploaded or stored; exchanging materials on the frequency division detection at a frequency division detection position 25 by the product 4, and performing frequency division detection; meanwhile, the robot grabs a product 5 in the incoming tray 911 and puts the product to the feeding position 21, then moves to the discharging position 26, grabs the product 6 on the discharging position 26, and judges whether the product is put to the qualified tray 921 or the unqualified tray 911 according to the detection result.
And after one beat is finished, the workbench rotates one station, then the next beat is entered, and a plurality of products are continuously and simultaneously processed.
The multi-station logistics turnover device adopts multiple stations, so that the time and labor for logistics turnover among all the working procedures are greatly saved, and the production efficiency is greatly improved.
It should be understood that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same, and those skilled in the art can modify the technical solutions described in the above embodiments, or make equivalent substitutions for some technical features; and that such modifications and substitutions are intended to be included within the scope of the appended claims.
Claims (10)
1. The utility model provides an automatic production facility of unloading on, includes unloading device and processing apparatus on the automation, its characterized in that: the device comprises a plurality of trays, a plurality of storage bins and a plurality of lifting storage bins, wherein the storage bins are used for accommodating a plurality of stacked trays, and each storage bin comprises a material incoming bin for placing the trays of products to be processed and a qualified storage bin for placing the trays which are processed by the processing device and detected to be qualified products; after each material tray is taken out from the incoming material bin and the empty tray is removed, the incoming material bin moves upwards by one material tray height, and when the qualified material bin is full of one material tray, the qualified material bin moves downwards by one material tray height; the material tray carrying module is used for carrying empty trays in the storage bin to the empty tray cache region and carrying the empty trays in the empty tray cache region to the qualified storage bin.
2. The automatic loading and unloading production equipment as claimed in claim 1, wherein: the device also comprises an unqualified bin for placing the material trays which are detected to be unqualified products after being processed by the processing device.
3. The automatic loading and unloading production equipment as claimed in claim 2, wherein: the unqualified material tray, the qualified material tray, the incoming material tray and the empty tray buffer area are arranged side by side.
4. The automatic loading and unloading production equipment as claimed in claim 2, wherein: the material tray carrying module is used for carrying the empty trays in the empty tray buffer area to an unqualified bin.
5. The automatic loading and unloading production equipment as claimed in claim 1, wherein: the feed bin ascends or descends by means of a screw rod guide rail structure.
6. The utility model provides an automatic production facility of unloading for produce ceramic filter, includes the body and sets up the workstation on the body, material level and processing station about the workstation edge is equipped with in proper order correspond it is equipped with processing apparatus to handle the station, processing apparatus includes that laser goes silver-colored device, spouts the yard device, sweeps at least one among yard detection device and the frequency division detection device, corresponds material level is equipped with automatic unloader, its characterized in that of going up from top to bottom: the device comprises a plurality of trays, a plurality of storage bins and a plurality of lifting storage bins, wherein the storage bins are used for accommodating a plurality of stacked trays, and each storage bin comprises a material incoming bin for placing the trays of products to be processed and a qualified storage bin for placing the trays which are processed by the processing device and detected to be qualified products; after each material tray is taken out from the incoming material bin and the empty tray is removed, the incoming material bin moves upwards by one material tray height, and when the qualified material bin is full of one material tray, the qualified material bin moves downwards by one material tray height; the material tray carrying module is used for carrying empty trays in the storage bin to the empty tray cache region and carrying the empty trays in the empty tray cache region to the qualified storage bin.
7. The automatic loading and unloading production equipment as claimed in claim 6, wherein: the device also comprises an unqualified material tray, a qualified material tray, a material coming tray and an empty tray cache region which are arranged side by side; the material tray carrying module is used for carrying the empty trays in the empty tray buffer area to an unqualified bin.
8. The automatic loading and unloading production equipment as claimed in claim 6, wherein: the feed bin ascends or descends by means of a screw rod guide rail structure.
9. The automatic loading and unloading production equipment as claimed in claim 6, wherein: the workstation is rotatable disc, material level and processing station evenly distributed at workstation disc edge about the workstation.
10. The automatic loading and unloading production equipment as claimed in any one of claims 6 to 9, wherein: processing apparatus includes that laser goes silver-colored device, spouts a yard device, sweeps a yard detection device and frequency division detection device, the workstation is for six stations including evenly distributed, and it goes silver-colored position, spouts the code position to go material level, laser in proper order, sweeps a yard detection position, frequency division detection position and lower material level, and this six stations constitute a closed loop, the laser goes silver-colored device, spouts a yard device, sweeps a yard detection device, frequency division detection device and intelligent unloader sets up respectively on every side of the workstation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020586469.9U CN212862947U (en) | 2020-04-20 | 2020-04-20 | Automatic go up production facility of unloading |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020586469.9U CN212862947U (en) | 2020-04-20 | 2020-04-20 | Automatic go up production facility of unloading |
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| Publication Number | Publication Date |
|---|---|
| CN212862947U true CN212862947U (en) | 2021-04-02 |
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| CN202020586469.9U Active CN212862947U (en) | 2020-04-20 | 2020-04-20 | Automatic go up production facility of unloading |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113233178A (en) * | 2021-06-02 | 2021-08-10 | 博众精工科技股份有限公司 | Detect unloading equipment |
| CN113581738A (en) * | 2021-07-07 | 2021-11-02 | 深圳市综科食品智能装备有限公司 | Electrode manufacturing detection code spraying all-in-one machine |
| CN113680696A (en) * | 2021-08-25 | 2021-11-23 | 重庆市天实精工科技有限公司 | Material feeding unit and camera module test equipment |
| CN114799546A (en) * | 2022-04-01 | 2022-07-29 | 武汉华工激光工程有限责任公司 | Full-automatic laser drilling method and equipment |
| CN114939549A (en) * | 2022-06-14 | 2022-08-26 | 广东西尼科技有限公司 | Plastic uptake box check out test set |
| CN114951031A (en) * | 2022-06-14 | 2022-08-30 | 广东西尼科技有限公司 | Blister box detection method and system |
| CN115646861A (en) * | 2022-12-14 | 2023-01-31 | 苏州畅恒通信科技有限公司 | Efficient radio frequency filter electrical property detection equipment |
| CN120001665A (en) * | 2025-04-08 | 2025-05-16 | 博众精工科技股份有限公司 | A multi-station automatic air tightness detection equipment |
-
2020
- 2020-04-20 CN CN202020586469.9U patent/CN212862947U/en active Active
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113233178A (en) * | 2021-06-02 | 2021-08-10 | 博众精工科技股份有限公司 | Detect unloading equipment |
| CN113233178B (en) * | 2021-06-02 | 2022-07-19 | 博众精工科技股份有限公司 | Detect unloading equipment |
| CN113581738A (en) * | 2021-07-07 | 2021-11-02 | 深圳市综科食品智能装备有限公司 | Electrode manufacturing detection code spraying all-in-one machine |
| CN113680696A (en) * | 2021-08-25 | 2021-11-23 | 重庆市天实精工科技有限公司 | Material feeding unit and camera module test equipment |
| CN113680696B (en) * | 2021-08-25 | 2023-08-22 | 重庆市天实精工科技有限公司 | Material feeding unit and camera module test equipment |
| CN114799546A (en) * | 2022-04-01 | 2022-07-29 | 武汉华工激光工程有限责任公司 | Full-automatic laser drilling method and equipment |
| CN114939549A (en) * | 2022-06-14 | 2022-08-26 | 广东西尼科技有限公司 | Plastic uptake box check out test set |
| CN114951031A (en) * | 2022-06-14 | 2022-08-30 | 广东西尼科技有限公司 | Blister box detection method and system |
| CN115646861A (en) * | 2022-12-14 | 2023-01-31 | 苏州畅恒通信科技有限公司 | Efficient radio frequency filter electrical property detection equipment |
| CN120001665A (en) * | 2025-04-08 | 2025-05-16 | 博众精工科技股份有限公司 | A multi-station automatic air tightness detection equipment |
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