CN212857678U - Copper anode plate disc ingot casting machine - Google Patents
Copper anode plate disc ingot casting machine Download PDFInfo
- Publication number
- CN212857678U CN212857678U CN202021647011.6U CN202021647011U CN212857678U CN 212857678 U CN212857678 U CN 212857678U CN 202021647011 U CN202021647011 U CN 202021647011U CN 212857678 U CN212857678 U CN 212857678U
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- CN
- China
- Prior art keywords
- disc
- copper anode
- ingot casting
- casting machine
- jacking
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 50
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 50
- 239000010949 copper Substances 0.000 title claims abstract description 50
- 238000005266 casting Methods 0.000 title claims abstract description 31
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 21
- 238000005507 spraying Methods 0.000 claims description 30
- 230000005540 biological transmission Effects 0.000 claims description 7
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 239000007921 spray Substances 0.000 abstract description 3
- 239000004744 fabric Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 238000005303 weighing Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model discloses a copper anode plate disc ingot casting machine aims at providing a reasonable in design, has improved production efficiency and has reduced manufacturing cost's copper anode plate disc ingot casting machine. The utility model discloses a disc support, be provided with the disc on the disc support, the periphery of disc is equipped with drive gear, the array has a plurality of copper anode ingot mould on the disc, the periphery of disc has set gradually pouring device, spray set, disc drive and jacking device, disc drive includes motor cabinet, speed reducer, roll formula sprocket and sprocket breadth, the speed reducer set up in on the motor cabinet, roll formula sprocket with the speed reducer is connected, the one end of sprocket breadth with roll formula sprocket is connected, the other end of sprocket breadth with drive gear is connected. The utility model discloses be applied to the technical field of ingot casting machine.
Description
Technical Field
The utility model relates to an ingot casting machine, in particular to copper anode plate disc ingot casting machine.
Background
The conventional disc ingot casting machine adopts a disc center support, a gear structure is used as transmission power on an excircle, and a large gear is driven by a small gear according to a certain modulus, so that the aim of integrally rotating a disc is fulfilled. The gear transmission large gear has the characteristics of compact structure and accurate pause position, and has the defect of high production cost due to the gear transmission large gear.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome prior art not enough, provide a reasonable in design, improved production efficiency and reduced manufacturing cost's copper anode plate disc ingot casting machine.
The utility model adopts the technical proposal that: the utility model discloses a disc support, be provided with the disc on the disc support, the periphery of disc is equipped with drive gear, the array has a plurality of copper anode ingot mould on the disc, the periphery of disc has set gradually pouring device, spray set, disc drive and jacking device, disc drive includes motor cabinet, speed reducer, roll formula sprocket and sprocket breadth, the speed reducer set up in on the motor cabinet, roll formula sprocket with the speed reducer is connected, the one end of sprocket breadth with roll formula sprocket is connected, the other end of sprocket breadth with drive gear is connected.
Furthermore, the front end of the disc support is provided with an MCU controller, and the pouring device, the spraying device, the disc driving device and the jacking device are electrically connected with the MCU controller.
Furthermore, the pouring device comprises a pouring frame and a quantitative pouring ladle arranged on the pouring frame, one end of the pouring frame is hinged to the quantitative pouring ladle, and a lifting driving device connected with the quantitative pouring ladle is arranged at the other end of the pouring frame.
Furthermore, the spraying device comprises a spraying rack and a spraying area arranged on the spraying rack, three copper anode ingot molds are arranged in the spraying area, and three spraying heads respectively positioned above the copper anode ingot molds are arranged in the spraying area.
Furthermore, the jacking device comprises a jacking frame, a jacking cylinder and a jacking plate connected with the jacking cylinder are arranged on the jacking frame, and the jacking plate is positioned under the copper anode ingot casting mold.
Further, the copper anode ingot casting mold is provided with a layer of barium sulfate release agent.
Further, the speed reducer is a cycloidal pin gear speed reducer.
The utility model has the advantages that: because the utility model discloses a disc support, be provided with the disc on the disc support, the periphery of disc is equipped with drive gear, the array has a plurality of copper anode ingot casting moulds on the disc, the periphery of disc has set gradually pouring device, spray set, disc drive and jacking device, disc drive includes motor cabinet, speed reducer, roll formula sprocket and sprocket width of cloth, the speed reducer sets up on the motor cabinet, roll formula sprocket with the speed reducer is connected, the one end of sprocket width of cloth with roll formula sprocket is connected, the other end of sprocket width of cloth with drive gear is connected, so the utility model discloses a roll formula sprocket structure replaces traditional sprocket chain structure, and roll formula sprocket pitch is unanimous with big sprocket pitch, and big sprocket adopts the design of sprocket width of cloth, has reduced manufacturing cost by a wide margin; in addition, after the copper anode plate is poured, if the copper anode plate cannot be demoulded in time, the copper anode ingot casting mold is easy to damage due to the fact that the temperature is high, and therefore after copper liquid on the surface of the copper anode plate is condensed, the copper anode plate is cooled by the spraying device, and the cooling speed of the copper anode plate is increased.
Drawings
Fig. 1 is a front view of the present invention;
fig. 2 is a side view of the present invention;
fig. 3 is a plan view of the present invention.
Detailed Description
As shown in fig. 1 to 3, in the present embodiment, the present invention includes a disc support 1, a disc 2 is provided on the disc support 1, the periphery of the disc 2 is provided with a transmission gear 3, a plurality of copper anode ingot casting molds 4 are arrayed on the disc 2, the size of the copper anode plate is 700 × 750 × 40, the size of the copper anode plate can be changed by replacing the copper anode ingot casting mould 4, the maximum size is 1000X 975X 40, the periphery of the disc 2 is sequentially provided with a pouring device 5, a spraying device 6, a disc driving device 7 and a jacking device 8, the disc driving device 7 comprises a motor base 71, a speed reducer 72, a roller type chain wheel 73 and a chain wheel amplitude 74, the reducer 72 is arranged on the motor base 71, the roller chain wheel 73 is connected with the reducer 72, one end of the sprocket wheel 74 is connected with the roller sprocket 73, and the other end of the sprocket wheel 74 is connected with the transmission gear 3.
In this embodiment, an MCU controller is disposed at the front end of the disc support 1, and the pouring device 5, the spraying device 6, the disc driving device 7, and the jacking device 8 are all electrically connected to the MCU controller.
In this embodiment, the pouring device 5 includes a pouring frame 51 and a quantitative pouring ladle 52 disposed on the pouring frame 51, one end of the pouring frame 51 is hinged to the quantitative pouring ladle 52, and the other end of the pouring frame 51 is provided with a lifting driving device 53 connected to the quantitative pouring ladle 52.
In this embodiment, the outer end of the pouring device 5 is provided with a metallurgical furnace, a chute and a tundish, molten copper in the metallurgical furnace flows to the tundish through the chute and then flows into the quantitative pouring ladle 52 through the tundish, the lower end of the quantitative pouring ladle 52 is provided with a weighing sensor, when the weighing sensor detects a set weight value, the tundish stops injecting molten copper into the quantitative pouring ladle 52, and the weight consistency of the copper anode plates is ensured.
In this embodiment, the spraying device 6 includes a spraying frame 61 and a spraying area 62 disposed on the spraying frame 61, three copper anode ingot molds 4 are disposed in the spraying area 62, and three spraying heads respectively disposed above the copper anode ingot molds 4 are disposed in the spraying area 62.
In this embodiment, the jacking device 8 includes a jacking frame 81, a jacking cylinder 82 and a jacking plate 83 connected to the jacking cylinder 82 are disposed on the jacking frame 81, and the jacking plate 83 is located right below the copper anode ingot mold 4.
In this example, the copper anode ingot mould 4 is provided with a layer of barium sulphate mould release agent.
In the present embodiment, the speed reducer 72 is a cycloidal pin gear speed reducer.
In this embodiment, the motor base 71, the casting frame 51, the spraying frame 61 and the jacking frame 81 are all provided with a drainage groove 9 at the lower end of one side, and the bottom end of the casting frame 51 is provided with a drainage outlet 10 communicated with the drainage groove 9.
To sum up, the utility model has the advantages of it is following:
1. the rolling type chain wheel structure replaces the traditional chain wheel and chain structure, the pitch of the rolling type chain wheel is consistent with that of the large chain wheel, and the large chain wheel adopts the chain wheel spoke design, so that the manufacturing cost is greatly reduced;
2. the quantitative pouring ladle 52 is used as a copper liquid intermediate pouring device, and has the main functions of ensuring the consistent weight of the copper anode plate and effectively prolonging the service life of the metal mold;
3. after the copper anode plate is poured, the casting mold is easy to damage if the copper anode plate cannot be demolded in time due to high temperature, so that the spraying device 6 is used for cooling after copper liquid on the surface of the copper anode plate is condensed, and the cooling speed of the copper anode plate is accelerated;
4. the motor base 71, the pouring frame 51, the spraying frame 61 and the jacking frame 81 are all steel structure frames and adopt an assembly type design, and the on-site assembly after the manufacture of parts is completed, so that the operation is convenient.
The utility model discloses be applied to the technical field of ingot casting machine.
While the embodiments of the present invention have been described in terms of practical embodiments, they are not intended to limit the scope of the invention, and modifications of the embodiments and combinations with other embodiments will be apparent to those skilled in the art in light of the present description.
Claims (7)
1. The utility model provides a copper anode plate disc ingot casting machine which characterized in that: it comprises a disc support (1), a disc (2) is arranged on the disc support (1), a transmission gear (3) is arranged on the periphery of the disc (2), a plurality of copper anode ingot casting molds (4) are arrayed on the disc (2), the periphery of the disc (2) is sequentially provided with a pouring device (5), a spraying device (6), a disc driving device (7) and a jacking device (8), the disc driving device (7) comprises a motor base (71), a speed reducer (72), a rolling chain wheel (73) and a chain wheel spoke (74), the speed reducer (72) is arranged on the motor base (71), the roller chain wheel (73) is connected with the speed reducer (72), one end of the chain wheel spoke (74) is connected with the roller chain wheel (73), the other end of the sprocket wheel spoke (74) is connected with the transmission gear (3).
2. The copper anode plate disc ingot casting machine of claim 1, wherein: the front end of the disc support (1) is provided with an MCU controller, and the pouring device (5), the spraying device (6), the disc driving device (7) and the jacking device (8) are electrically connected with the MCU controller.
3. The copper anode plate disc ingot casting machine of claim 1, wherein: the pouring device (5) comprises a pouring rack (51) and a quantitative pouring ladle (52) arranged on the pouring rack (51), one end of the pouring rack (51) is hinged to the quantitative pouring ladle (52), and a lifting driving device (53) connected with the quantitative pouring ladle (52) is arranged at the other end of the pouring rack (51).
4. The copper anode plate disc ingot casting machine according to claim 2, wherein: the spraying device (6) comprises a spraying rack (61) and a spraying area (62) arranged on the spraying rack (61), three copper anode ingot casting molds (4) are arranged in the spraying area (62), and three spraying heads respectively positioned above the copper anode ingot casting molds (4) are arranged in the spraying area (62).
5. The copper anode plate disc ingot casting machine of claim 1, wherein: the jacking device (8) comprises a jacking frame (81), a jacking cylinder (82) and a jacking plate (83) connected with the jacking cylinder (82) are arranged on the jacking frame (81), and the jacking plate (83) is located under the copper anode ingot casting mold (4).
6. The copper anode plate disc ingot casting machine of claim 1, wherein: the copper anode ingot casting mold (4) is provided with a layer of barium sulfate release agent.
7. The copper anode plate disc ingot casting machine of claim 1, wherein: the speed reducer (72) is a cycloidal pin gear speed reducer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021647011.6U CN212857678U (en) | 2020-08-10 | 2020-08-10 | Copper anode plate disc ingot casting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021647011.6U CN212857678U (en) | 2020-08-10 | 2020-08-10 | Copper anode plate disc ingot casting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212857678U true CN212857678U (en) | 2021-04-02 |
Family
ID=75220496
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021647011.6U Active CN212857678U (en) | 2020-08-10 | 2020-08-10 | Copper anode plate disc ingot casting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212857678U (en) |
-
2020
- 2020-08-10 CN CN202021647011.6U patent/CN212857678U/en active Active
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