CN212800367U

CN212800367U - A New and Efficient Solid Fermentation Tank

Info

Publication number: CN212800367U
Application number: CN202021391209.2U
Authority: CN
Inventors: 黄华学; 刘永胜; 龙伟岸; 黄伟
Original assignee: Jiangxi Haifu Bioengineering Co ltd
Current assignee: Jiangxi Huacheng Haifu Biological Engineering Co Ltd
Priority date: 2020-07-15
Filing date: 2020-07-15
Publication date: 2021-03-26
Anticipated expiration: 2030-07-15

Abstract

The utility model discloses a novel efficient solid state fermentation jar, which comprises a tank body and a tank cover, cover fixed connection is in jar body upper end, the internal portion of jar rotates through the bearing and is connected with the axis of rotation, axis of rotation outside fixedly connected with agitating unit, agitating unit includes hydraulic stem, stirring leaf and doctor-bar, the equal fixedly connected with stirring leaf in hydraulic stem both sides, hydraulic stem one end fixedly connected with doctor-bar, the hydraulic stem other end and axis of rotation fixed connection, cover upper end fixedly connected with speed reducer, speed reducer upper end fixedly connected with motor, the motor passes through the speed reducer transmission with the axis of rotation and is connected, cover lower extreme fixedly connected with pipe. This efficient solid state fermentation jar is through being provided with agitating unit, and agitating unit not only can stir the fermentation material of jar internal wall, and the fermentation material with jar internal wall that moreover can be fine is scraped and is got, has improved the result of use of fermentation cylinder.

Description

Novel efficient solid state fermentation jar

Technical Field

The utility model relates to a solid state fermentation tank technical field specifically is a novel efficient solid state fermentation jar.

Background

Solid state fermentation refers to a biological reaction process with one or more microorganisms in the absence or near absence of free water in an underwater soluble solid substrate with a certain humidity. When fermenting the material, need place the material in the fermentation cylinder, stir through agitating unit to turn the material in the jar, avoid a large amount of materials to pile up and influence fermentation efficiency, the fermentation cylinder indicates the industrial device that is used for carrying out the microbial fermentation. The main body is generally a main cylinder made of stainless steel plate, and the volume of the main cylinder is 1m3 to hundreds m 3. It should be noted that the structure is strict and reasonable in design and processing, can tolerate steam sterilization, has certain operation elasticity, internal accessories are reduced as much as possible, the material and energy transfer performance is strong, and can be adjusted to a certain extent so as to be convenient for cleaning and reduce pollution, the fermentation tank is suitable for production of various products and energy consumption reduction, the fermentation tank is widely applied to industries such as dairy products, beverages, bioengineering, pharmacy and fine chemistry industry, and the tank body is provided with an interlayer, a heat preservation layer, a heating layer, a cooling layer and a heat preservation layer. The tank body and the upper and lower filling heads are processed by adopting spinning R angles, the inner wall of the tank is subjected to mirror polishing treatment without sanitary dead angles, the totally-enclosed design ensures that materials are mixed and fermented in a pollution-free state all the time, and equipment is provided with air breathing holes, CIP cleaning nozzles, manholes and other devices. The fermentation tanks are classified into mechanical stirring ventilation type fermentation tanks and non-mechanical stirring ventilation type fermentation tanks according to the equipment of the fermentation tanks, and are classified into aerobic type fermentation tanks and anaerobic type fermentation tanks according to the growth and metabolism requirements of microorganisms.

There are many defects in current solid state fermentation cylinder, for example the fermentation cylinder has a lot of fermentation material adhesions at the fermentation cylinder inner wall in the use, and the stirring leaf can not effectually stir the material of adhesion to when arranging the material, the inside material of fermentation cylinder is excreted unclean, thereby leads to certain waste, has seriously increased the manufacturing cost of enterprise, and after the use, can not wash the fermentation cylinder, has influenced next use.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a novel efficient solid state fermentation jar to solve current solid state fermentation jar and have a lot of defects, for example the fermentation cylinder is in the use, there are a lot of fermented material adhesions at the fermentation cylinder inner wall, and the stirring leaf can not effectually stir the material of adhesion, and when arranging the material, the inside material of fermentation cylinder is excreted unclean, thereby lead to certain waste, the manufacturing cost of enterprise has seriously increased, and after the use, can not wash the fermentation cylinder, the problem of next use has been influenced.

In order to realize the purpose, the utility model provides a novel efficient solid fermentation tank, which comprises a tank body and a tank cover, wherein the tank cover is fixedly connected at the upper end of the tank body, the inside of the tank body is rotatably connected with a rotating shaft through a bearing, the outer side of the rotating shaft is fixedly connected with a stirring device, the stirring device comprises a hydraulic rod, stirring blades and scraping blades, the two sides of the hydraulic rod are fixedly connected with the stirring blades, one end of the hydraulic rod is fixedly connected with the scraping blades, the other end of the hydraulic rod is fixedly connected with the rotating shaft, the upper end of the tank cover is fixedly connected with a speed reducer, the upper end of the speed reducer is fixedly connected with a motor, the motor is in transmission connection with the rotating shaft through the speed reducer, the lower end of the tank cover is fixedly connected with, the water pump upper end leads to pipe and pipeline intercommunication, jar body bottom fixedly connected with heating wire, jar body lower extreme fixedly connected with drain pipe, the inside fixedly connected with filter screen of drain pipe, jar body opposite side is provided with the observation window.

Preferably, a control panel is arranged above the observation window, and the control panel is electrically connected with the motor, the heating wire and the water pump respectively.

Preferably, one side of the drain pipe is provided with a supporting leg which is fixedly connected with the lower end of the tank body.

Preferably, a feed inlet and an exhaust port are respectively arranged on two sides of the speed reducer, and the feed inlet and the exhaust port are communicated with the tank cover.

Preferably, a discharge pipe is arranged below the water tank and communicated with the tank body.

Compared with the prior art, the beneficial effects of the utility model are that:

1. the utility model discloses a be provided with agitating unit, agitating unit not only can stir the fermentation material of jar internal portion, and when the material adhesion was in jar internal wall, start the hydraulic stem moreover, the hydraulic stem promoted the doctor-bar and removes for doctor-bar laminating jar internal wall, and the motor drives the axis of rotation and rotates, thereby it is rotatory to drive the doctor-bar, and can be fine scrape the fermentation material of jar internal wall and get, improved the result of use of fermentation cylinder.

2. The utility model discloses a be provided with the shower nozzle, when the fermentation cylinder uses the end, open the water pump, the water pump is taken out to the pipeline in with the water in the water tank, spouts to jar internal portion by the shower nozzle, can be fine rinse the jar body for the fermentation cylinder keeps clean, is convenient for use next time, and when the fermentation cylinder need supply moisture content, the shower nozzle also to can the fermentation cylinder moisturizing.

3. The utility model discloses a set up the observation window, the observation window has made things convenient for the staff to look over the material of jar internal portion, is convenient for in time master fermentation state to be provided with the drain pipe at jar body lower extreme, the drain pipe can be fine with the unnecessary moisture of jar internal portion driping out, is provided with the filter screen in drain pipe inside moreover, the filter screen can prevent that the inside material of fermentation tank from flowing out by the drain pipe.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic view of the top view structure of the stirring device of the present invention.

In the figure: 1. the heating device comprises a tank body, 2, heating wires, 3, an observation window, 4, a control panel, 5, a spray head, 6, a pipeline, 7, a feed inlet, 8, a motor, 9, a speed reducer, 10, an exhaust port, 11, a tank cover, 12, a water pipe, 13, a water tank, 14, a water pump, 15, a stirring device, 16, a discharge pipe, 17, a filter screen, 18, a drain pipe, 19, a support leg, 20, a rotating shaft, 21, a hydraulic rod, 22, a stirring blade, 23 and a scraping blade.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: a novel high-efficiency solid fermentation tank comprises a tank body 1, an electric heating wire 2, an observation window 3, a control panel 4, a spray head 5, a pipeline 6, a feed inlet 7, a motor 8, a speed reducer 9, an exhaust port 10, a tank cover 11, a water pipe 12, a water tank 13, a water pump 14, a stirring device 15, a discharge pipe 16, a filter screen 17, a drain pipe 18, support legs 19, a rotating shaft 20, a hydraulic rod 21, stirring blades 22 and scraping blades 23, wherein the tank cover 11 is fixedly connected to the upper end of the tank body 1, the inside of the tank body 1 is rotatably connected with the rotating shaft 20 through a bearing, the outer side of the rotating shaft 20 is fixedly connected with the stirring device 15, the stirring device 15 comprises a hydraulic rod 21, the stirring blades 22 and the scraping blades 23, the stirring blades 22 are fixedly connected to two sides of the hydraulic rod 21, one end of the hydraulic rod 21, the upper end of the speed reducer 9 is fixedly connected with a motor 8, the motor 8 is in transmission connection with a rotating shaft 20 through the speed reducer 9, the stirring device 15 not only can stir the fermentation material in the tank body 1, but also can start a hydraulic rod 21 when the material is adhered to the inner wall of the tank body 1, the hydraulic rod 21 pushes a scraping blade 23 to move, so that the scraping blade 23 is attached to the inner wall of the tank body 1, the motor 8 drives the rotating shaft 20 to rotate, so as to drive the scraping blade 23 to rotate, the fermentation material on the inner wall of the tank body 1 can be well scraped, the using effect of the fermentation tank is improved, the two sides of the speed reducer 9 are respectively provided with a feed inlet 7 and an exhaust outlet 10, the feed inlet 7 and the exhaust outlet 10 are both communicated with a tank cover 11, the feed inlet 7 is convenient for pouring the material into the tank body 1, the exhaust outlet 10 can discharge the, a water tank 13 is fixedly connected with one side of the tank body 1, a water pump 14 is arranged in the water tank 13, the upper end of the water pump 14 is communicated with the pipeline 6 through a water pipe 12, when the fermentation tank is used, the water pump 14 is started, the water in the water tank 13 is pumped into the pipeline 6 by the water pump 14 and is sprayed into the tank body 1 through a spray head 5, the tank body 1 can be well cleaned, so that the fermentation tank is kept clean and is convenient for next use, when the fermentation tank needs to be supplemented with moisture, the spray head 5 can supplement the water for the fermentation tank, a discharging pipe 16 is arranged below the water tank 13, the discharging pipe 16 is communicated with the tank body 1, the discharging pipe 16 is convenient for discharging materials in the tank body 1, the bottom of the tank body 1 is fixedly connected with an electric heating wire 2, a drain pipe 18 is fixedly connected with the lower end of the tank body 1, a, and filter screen 17 can prevent that the inside material of fermentation tank from flowing out by drain pipe 18, drain pipe 18 one side is provided with supporting leg 19, supporting leg 19 fixed connection is at 1 lower extreme of the jar body, supporting leg 19 plays the support fixed action to jar body 1, make the more firm placing on ground of the

jar body

1, 1 opposite side of the jar body is provided with observation window 3, observation window 3 has made things convenient for the staff to look over the inside material of the jar body 1, be convenient for in time master the fermentation state, 3 tops of observation window are provided with control panel 4, control panel 4 is respectively in motor 8, heating wire 2 and 14 electric connection of water pump, control panel 4 is control motor 8 respectively, heating wire 2 and 14 normal work of water pump.

The working principle is as follows: when the fermentation tank is used, materials to be fermented are poured into the tank body 1 from the feeding hole 7, the control panel 4 with the model ZW-03600 is turned on, the motor 8 rotates, the motor 8 drives the rotating shaft 20 to rotate, the stirring device 15 is driven to rotate, the stirring device 15 stirs and ferments the fermented materials in the tank body 1, when the tank body needs to be heated, the electric heating wire 2 is turned on, the electric heating wire 2 heats the tank body 1, when moisture appears in the tank body 1 during fermentation, the water discharging pipe 18 is turned on, so that redundant moisture is discharged from the water discharging pipe 18, the filter screen 17 in the water discharging pipe 18 can well obstruct the materials in the tank body 1 from flowing out from the water discharging pipe 18, a worker can check the fermentation state of the materials in the tank body 1 through the observation window 3 in time, when the fermentation is finished, the material discharging pipe 16 is turned on, so that the materials are discharged from the material discharging, when the material glues at jar internal wall 1, start hydraulic stem 21, hydraulic stem 21 promotes doctor-bar 23 and removes, make doctor-bar 23 laminate jar internal wall 1, and motor 8 drives axis of rotation 20 and rotates, thereby it is rotatory to drive doctor-bar 23, can be fine scrape the fermentation material of jar internal wall 1, avoid causing the waste, open water pump 14 at last, water pump 14 takes out the water in the water tank 13 to in the pipeline 6, spout to jar internal portion of body 1 by shower nozzle 5, can be fine wash jar body 1, make the fermentation cylinder keep clean, be convenient for use next time, and when the fermentation cylinder needs to supply moisture content, shower nozzle 5 also can carry out the moisturizing to the fermentation cylinder.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a novel efficient solid state fermentation jar, includes jar body (1) and cover (11), cover (11) fixed connection is in jar body (1) upper end, its characterized in that: the utility model discloses a cleaning tank, including a tank body, a jar body, a stirring device, a scraper, a speed reducer, a motor, a speed reducer, a water tank, a rotating shaft (20), a stirring device (15) is rotationally connected with the inside of the tank body (1) through a bearing, the outside of the rotating shaft (20) is fixedly connected with the stirring device (15), the stirring device (15) includes a hydraulic stem (21), a stirring blade (22) and a scraper (23), the both sides of the hydraulic stem (21) are fixedly connected with the stirring blade (22), one end of the hydraulic stem (21) is fixedly connected with the scraper (23), the other end of the hydraulic stem (21) is fixedly connected with the rotating shaft (20), the upper end of the tank cover (11) is fixedly connected with the speed reducer (9), the upper end of the speed reducer (9), the utility model discloses a drinking water tank, including water tank (13), water pump (14) are inside to be provided with, water pump (14) upper end is through water pipe (12) and pipeline (6) intercommunication, jar body (1) bottom fixedly connected with heating wire (2), jar body (1) lower extreme fixedly connected with drain pipe (18), the inside fixedly connected with filter screen (17) of drain pipe (18), jar body (1) opposite side is provided with observation window (3).

2. The new and efficient solid fermentation tank as claimed in claim 1, wherein: a control panel (4) is arranged above the observation window (3), and the control panel (4) is respectively and electrically connected with the motor (8), the electric heating wire (2) and the water pump (14).

3. The new and efficient solid fermentation tank as claimed in claim 1, wherein: and one side of the drain pipe (18) is provided with a supporting leg (19), and the supporting leg (19) is fixedly connected to the lower end of the tank body (1).

4. The new and efficient solid fermentation tank as claimed in claim 1, wherein: the speed reducer is characterized in that a feed inlet (7) and an exhaust port (10) are respectively arranged on two sides of the speed reducer (9), and the feed inlet (7) and the exhaust port (10) are communicated with a tank cover (11).

5. The new and efficient solid fermentation tank as claimed in claim 1, wherein: a discharge pipe (16) is arranged below the water tank (13), and the discharge pipe (16) is communicated with the tank body (1).