CN212762965U - Grinding wheel fiber mesh picking and collecting device - Google Patents
Grinding wheel fiber mesh picking and collecting device Download PDFInfo
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- CN212762965U CN212762965U CN202021400801.4U CN202021400801U CN212762965U CN 212762965 U CN212762965 U CN 212762965U CN 202021400801 U CN202021400801 U CN 202021400801U CN 212762965 U CN212762965 U CN 212762965U
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Abstract
本实用新型公开了一种砂轮纤维网片拾取和收集装置,包括砂轮纤维网片抓手和安装在机架上的旋转集料机构,砂轮纤维网片抓手与机器人连接,机器人通过砂轮纤维网片抓手抓取裁切后的纤维网片放置于旋转集料机构上。可实现砂轮纤维网片的自动化捡拾和收集,砂轮纤维网片抓手可实现砂轮纤维网片的捡拾;旋转集料机构可对砂轮纤维网片进行收集。结构简单、工作效率高,开创了砂轮纤维网片的自动化收集。既提高了生产率,节省了劳动力和劳动成本,又避免了对人体的损害。并且解决了拾取时,蜡纸和纤维网片可能脱落的问题。
The utility model discloses a device for picking up and collecting grinding wheel fiber mesh, comprising a grinding wheel fiber mesh gripper and a rotating collecting mechanism installed on a frame, the grinding wheel fiber mesh gripper is connected with a robot, and the robot passes through the grinding wheel fiber mesh The sheet gripper grabs the cut fiber mesh and places it on the rotating collecting mechanism. The automatic pick-up and collection of the grinding wheel fiber mesh can be realized, and the grinding wheel fiber mesh gripper can realize the picking up of the grinding wheel fiber mesh; the rotating collecting mechanism can collect the grinding wheel fiber mesh. Simple structure and high work efficiency, it has created the automatic collection of grinding wheel fiber mesh. It not only improves productivity, saves labor and labor costs, but also avoids damage to the human body. And solve the problem that wax paper and fiber mesh may fall off when picking up.
Description
技术领域technical field
本实用新型涉及机械自动化技术领域,特别涉及一种砂轮纤维网片拾取和收集装置。The utility model relates to the technical field of mechanical automation, in particular to a pick-up and collection device for a grinding wheel fiber mesh.
背景技术Background technique
砂轮片是一种比较薄的砂轮。因材质不同可分为:树脂砂轮片,金刚石砂轮片,陶瓷砂轮片等。其中树脂砂轮片是由树脂结合剂、普通磨料及填充料制作而成;砂轮纤维网片是利用玻璃纤维涂覆酚醛树脂经烘烤后裁切而成,与磨料结合性好,是砂轮的一种优质基材。The grinding wheel is a relatively thin grinding wheel. Due to different materials, it can be divided into: resin grinding wheel, diamond grinding wheel, ceramic grinding wheel, etc. Among them, the resin grinding wheel is made of resin bond, ordinary abrasives and fillers; the grinding wheel fiber mesh is made of glass fiber coated phenolic resin and cut after baking. A high-quality substrate.
砂轮市场需求量大,工厂利用专业设备进行大批量的生产,砂轮纤维网片亦是如此。但现如今工厂都是人工去收集裁切后的网片。砂轮纤维网片由上层的工艺蜡纸和下层的纤维网片组合而成,并且是分体的,极易脱落;网片较薄且有细小纤维毛刺;蜡纸较薄且滑,人工收集起来费时费力,极大的影响生产效率,并会伤及人体手部。而自动化收集,也需要克服拾取时,蜡纸和纤维网片可能脱落的问题。The market for grinding wheels is in great demand, and factories use professional equipment for mass production, as is the fiber mesh for grinding wheels. But nowadays, factories are manually collecting the cut mesh. The fiber mesh of the grinding wheel is composed of the upper layer of craft wax paper and the lower layer of fiber mesh, and it is separate and easy to fall off; the mesh is thin and has fine fiber burrs; the wax paper is thin and slippery, and it is time-consuming and laborious to collect manually , greatly affect the production efficiency, and will hurt the human hand. Automated collection also needs to overcome the problem that wax paper and fiber mesh may fall off when picking up.
实用新型内容Utility model content
为克服现有技术中存在的问题,本实用新型提供了一种砂轮纤维网片拾取和收集装置。In order to overcome the problems existing in the prior art, the utility model provides a device for picking up and collecting the fiber mesh of a grinding wheel.
本实用新型解决其技术问题所采取的技术方案是:该种砂轮纤维网片拾取和收集装置,包括砂轮纤维网片抓手和安装在机架上的旋转集料机构,砂轮纤维网片抓手与机器人连接,机器人通过砂轮纤维网片抓手抓取裁切后的纤维网片放置于旋转集料机构上。The technical scheme adopted by the utility model to solve the technical problem is as follows: this kind of grinding wheel fiber mesh pick-up and collection device includes a grinding wheel fiber mesh gripper and a rotating collecting mechanism installed on the frame, and the grinding wheel fiber mesh gripper Connected with the robot, the robot grabs the cut fiber mesh through the grinding wheel fiber mesh gripper and places it on the rotating collecting mechanism.
进一步地,砂轮纤维网片抓手包括并联机器人动平台、缓冲板组件、铝型材、安装固定板、针爪组件、顶出气缸组件、缓冲板、接近传感器、双向可调整缓冲组件,缓冲板组件包括机器人安装板,机器人安装板与并联机器人动平台进行连接;铝型材上端与缓冲板组件连接,铝型材下端连接有至少两个安装固定板,针爪组件与铝型材的侧面进行连接;顶出气缸组件与安装固定板连接,缓冲板与铝型材下端连接,接近传感器与安装固定板连接;用来压住砂轮纤维网片的边角料的双向可调整缓冲组件与安装固定板和缓冲板连接。Further, the grinding wheel fiber mesh gripper includes a parallel robot moving platform, a buffer plate assembly, an aluminum profile, a mounting and fixing plate, a needle claw assembly, an ejector cylinder assembly, a buffer plate, a proximity sensor, a two-way adjustable buffer assembly, and a buffer plate assembly. Including the robot mounting plate, the robot mounting plate is connected with the parallel robot moving platform; the upper end of the aluminum profile is connected with the buffer plate component, the lower end of the aluminum profile is connected with at least two installation fixing plates, and the needle claw component is connected with the side of the aluminum profile; The cylinder assembly is connected with the installation fixing plate, the buffer plate is connected with the lower end of the aluminum profile, and the proximity sensor is connected with the installation fixing plate; the bidirectional adjustable buffer assembly used to press the scraps of the grinding wheel fiber mesh is connected with the installation fixing plate and the buffer plate.
进一步地,缓冲板组件包括机器人安装板、带法兰直线轴承、缓冲导向轴、抓手连接板、缓冲垫片和弹簧;带法兰直线轴承与机器人安装板连接,缓冲导向轴下端与抓手连接板连接,缓冲导向轴上端与缓冲垫片连接,整个缓冲导向轴插入带法兰直线轴承的内径中,以带法兰直线轴承的内径为导向进行上下移动;弹簧套入缓冲导向轴中,安装在带法兰直线轴承与抓手连接板之间。Further, the buffer plate assembly includes a robot mounting plate, a flanged linear bearing, a buffering guide shaft, a gripper connecting plate, a buffer washer and a spring; the flanged linear bearing is connected to the robot mounting plate, and the lower end of the buffering guide shaft is connected to the gripper. The connecting plate is connected, the upper end of the buffer guide shaft is connected with the buffer gasket, the entire buffer guide shaft is inserted into the inner diameter of the flanged linear bearing, and moves up and down with the inner diameter of the flanged linear bearing as the guide; the spring is inserted into the buffer guide shaft, Installed between the flanged linear bearing and the gripper connecting plate.
进一步地,针爪组件包括针爪、端拾器、隔套和管接头,针爪为气动件,下端为倾斜针式,通气后针爪伸出可刺进砂轮纤维网片内部并拾取砂轮纤维网片;针爪上端为光轴形式,端拾器为内径形式并开槽,端拾器内径将针爪上端轴抱住,用螺栓拧紧固定连接;端拾器侧面加工出槽口,槽口可以直接卡在铝型材的T型槽内,起到纵向的限位;端拾器与针爪之间装有隔套;管接头与针爪连接,用来给针爪供气。Further, the needle claw assembly includes a needle claw, an end picker, a spacer and a pipe joint. The needle claw is a pneumatic part, and the lower end is an inclined needle type. After the ventilation, the needle claw protrudes and can penetrate into the grinding wheel fiber mesh and pick up the grinding wheel fiber. Mesh; the upper end of the needle claw is in the form of an optical axis, the end picker is in the form of inner diameter and grooved, the inner diameter of the end picker hugs the upper end shaft of the needle claw, and the connection is fixed with bolts; It can be directly clamped in the T-shaped groove of the aluminum profile to limit the longitudinal position; a spacer is installed between the end picker and the needle claw; the pipe joint is connected with the needle claw to supply air to the needle claw.
进一步地,顶出气缸组件包括气缸安装板、紧凑型气缸、中间压块和气管接头,紧凑型气缸与气缸安装板连接,用来顶掉纤维网片中间的废料的中间压块与紧凑型气缸连接,气管接头与紧凑型气缸连接。Further, the ejecting cylinder assembly includes a cylinder mounting plate, a compact cylinder, an intermediate pressure block and an air pipe joint, the compact cylinder is connected with the cylinder mounting plate, and the intermediate pressure block and the compact cylinder for ejecting the waste in the middle of the fiber mesh sheet Connection, the gas pipe joint is connected with the compact cylinder.
进一步地,安装固定板与缓冲板都开有长条孔,双向可调整缓冲组件由滑移块、锁紧螺母、带弹簧缓冲杆和缓冲压柱组成;滑移块中间为内螺纹孔,带弹簧缓冲杆为外螺纹口,带弹簧缓冲杆拧入到滑移块内螺纹孔中,可以进行上下方向的调整,并用锁紧螺母锁死;滑移块外部加工出槽型止口,可卡入到安装固定板与缓冲板的长条孔中,并可进行横向的位置调整;缓冲压柱与带弹簧缓冲杆连接。Further, the installation fixed plate and the buffer plate have long holes, and the two-way adjustable buffer assembly is composed of a sliding block, a locking nut, a buffer rod with a spring and a buffer pressure column; the middle of the sliding block is an internal thread hole with The spring buffer rod is an external threaded port, and the spring buffer rod is screwed into the inner threaded hole of the sliding block, which can be adjusted in the up and down direction and locked with a locking nut; a groove-shaped stop is processed on the outside of the sliding block, which can be locked It can be inserted into the elongated holes of the fixing plate and the buffer plate, and can adjust the position horizontally; the buffer pressure column is connected with the buffer rod with spring.
进一步地,砂轮纤维网片抓手依次将裁切后的纤维网片拾取,每次捡拾至少两片,并搬运至旋转集料机构集料处放置,旋转集料机构收集满料之后,旋转集料机构旋转将纤维网片旋转到下料位。Further, the fiber mesh gripper of the grinding wheel picks up the cut fiber mesh in turn, picks up at least two pieces each time, and transports them to the collection place of the rotating collecting mechanism. After the rotating collecting mechanism collects the full material, the rotating collecting mechanism The material mechanism rotates to rotate the fiber mesh to the unloading position.
进一步地,旋转集料机构包括旋转组件和集料组件,集料组件安装于旋转组件上,旋转组件包括减速机座、减速机、伺服电机、安装板和旋转抓手,减速机与安装板连接,安装板固定在减速机座上,伺服电机与减速机连接,减速机输出轴与旋转抓手连接;集料组件包括旋转板和集料柱,集料柱安装于旋转板上,集料柱与安装固定板数量对应并等间距分布,纤维网片中间的通孔可插入集料柱上,Further, the rotating collecting mechanism includes a rotating assembly and a collecting assembly, the collecting assembly is installed on the rotating assembly, the rotating assembly includes a reducer base, a reducer, a servo motor, a mounting plate and a rotating gripper, and the reducer is connected with the mounting plate. , the mounting plate is fixed on the reducer base, the servo motor is connected with the reducer, the output shaft of the reducer is connected with the rotating gripper; the collecting assembly includes a rotating plate and a collecting column, the collecting column is installed on the rotating plate, and the collecting column is Corresponding to the number of installation and fixing plates and distributed at equal intervals, the through holes in the middle of the fiber mesh can be inserted into the aggregate column,
进一步地,集料组件还包括两侧支撑柱、中间支撑柱,用来支撑纤维网片的两侧支撑柱和中间支撑柱安装于旋转板上。Further, the aggregate assembly also includes two side support columns and a middle support column, and the two side support columns and the middle support column used to support the fiber mesh sheet are installed on the rotating plate.
综上,本实用新型的上述技术方案的有益效果如下:To sum up, the beneficial effects of the above-mentioned technical solutions of the present utility model are as follows:
可实现砂轮纤维网片的自动化捡拾和收集,砂轮纤维网片抓手可实现砂轮纤维网片的捡拾;旋转集料机构可对砂轮纤维网片进行收集。The automatic pick-up and collection of the grinding wheel fiber mesh can be realized, and the grinding wheel fiber mesh gripper can realize the picking up of the grinding wheel fiber mesh; the rotating aggregate mechanism can collect the grinding wheel fiber mesh.
结构简单、工作效率高,开创了砂轮纤维网片的自动化收集。既提高了生产率,节省了劳动力和劳动成本,又避免了对人体的损害。Simple structure and high work efficiency, it has created the automatic collection of grinding wheel fiber mesh. It not only improves productivity, saves labor and labor costs, but also avoids damage to the human body.
并且解决了拾取时,蜡纸和纤维网片可能脱落的问题。And solve the problem that wax paper and fiber mesh may fall off when picking up.
附图说明Description of drawings
图1为本实用新型的整体结构视图。Fig. 1 is the overall structure view of the utility model.
图2为砂轮纤维网片抓手结构视图。Figure 2 is a structural view of the gripper of the fiber mesh of the grinding wheel.
图3为缓冲板组件结构视图。FIG. 3 is a structural view of the buffer plate assembly.
图4为针爪组件结构视图。Figure 4 is a structural view of the needle claw assembly.
图5为图4的主视图。FIG. 5 is a front view of FIG. 4 .
图6为定出气缸组件结构视图。FIG. 6 is a structural view of a defined cylinder assembly.
图7为双向可调整缓冲组件。Figure 7 is a two-way adjustable buffer assembly.
图8为旋转集料机构结构视图。FIG. 8 is a structural view of the rotating collecting mechanism.
图9为旋转组件结构视图。FIG. 9 is a structural view of the rotating assembly.
图10为集料组件结构视图。Figure 10 is a structural view of the aggregate assembly.
图11为砂轮纤维网片结构视图。Figure 11 is a structural view of a grinding wheel fiber mesh.
具体实施方式Detailed ways
以下结合附图1-图11对本实用新型的特征和原理进行详细说明,所举实施例仅用于解释本实用新型,并非以此限定本实用新型的保护范围。The features and principles of the present invention will be described in detail below with reference to accompanying
如图1所示,包含砂轮纤维网片抓手1、旋转集料机构2和裁切后的纤维网片队列3。As shown in FIG. 1 , it includes a grinding wheel
砂轮纤维网片抓手依次将裁切后的纤维网片拾取,每次捡拾3片,并搬运至旋转集料机构集料处放置,旋转集料机构收集满料之后,旋转集料机构进行旋转,将纤维网片旋转到下料位,再由下道机械手将3摞纤维网片取走。The fiber mesh gripper of the grinding wheel picks up the cut fiber mesh in turn, picks up 3 pieces at a time, and transports them to the collecting place of the rotating collecting mechanism. After the rotating collecting mechanism collects the full material, the rotating collecting mechanism rotates. , rotate the fiber mesh to the unloading position, and then take away the 3 stacks of fiber mesh by the next manipulator.
如图2所示,砂轮纤维网片抓手:组成包括并联机器人动平台4、缓冲板组件5、铝型材6、安装固定板7、针爪组件8、顶出气缸组件9、缓冲板10、接近传感器11、双向可调整缓冲组件12。并联机器人动平台是并联机器人的一部分,机器人将带动动平台进行运动。As shown in Figure 2, the grinding wheel fiber mesh gripper is composed of a parallel robot moving platform 4, a buffer plate assembly 5, an aluminum profile 6, an installation and fixing plate 7, a
如图3所示,缓冲板组件5的机器人安装板与并联机器人动平台进行连接。缓冲板组件5由机器人安装板13、带法兰直线轴承14、缓冲导向轴15、抓手连接板16、缓冲垫片17、弹簧18组成。带法兰直线轴承14与机器人安装板13连接,缓冲导向轴15下端与抓手连接板15连接,缓冲导向轴上端与缓冲垫片17连接,整个缓冲导向轴15插入带法兰直线轴承的内径中,以带法兰直线轴承的内径为导向,进行上下移动。弹簧18套入缓冲导向轴中,安装在带法兰直线轴承与抓手连接板之间,起到一定的缓冲作用。As shown in FIG. 3 , the robot mounting plate of the buffer plate assembly 5 is connected to the parallel robot moving platform. The buffer plate assembly 5 is composed of a
铝型材6上端与缓冲板组件的抓手连接板连接,安装固定板7与铝型材下端连接。如图4、图5所示,针爪组件8与铝型材的侧面进行连接。针爪组件8由针爪19、端拾器20、隔套21、管接头22组成。针爪为气动件,下端为倾斜针式,通气后针爪伸出可刺进砂轮纤维网片内部,从而将砂轮纤维网片拾取上;针爪上端为光轴形式,端拾器为内径形式并开槽,这样端拾器内径将针爪上端轴抱住,用螺栓拧紧固定连接;端拾器侧面加工出槽口,槽口可以直接卡在铝型材的T型槽内,起到纵向的限位。端拾器与针爪之间装有隔套。管接头22与针爪连接,用来给针爪供气。The upper end of the aluminum profile 6 is connected with the gripper connecting plate of the buffer plate assembly, and the installation fixing plate 7 is connected with the lower end of the aluminum profile. As shown in Figures 4 and 5, the
如图6所示,顶出气缸组件9的气缸安装板23与安装固定板7连接。顶出气缸组件由气缸安装板23、紧凑型气缸24、中间压块25、气管接头26组成。紧凑型气缸24与气缸安装板23连接,中间压块与紧凑型气缸进行连接,中间压块用来顶掉纤维网片中间的废料,气管接头与紧凑型气缸连接,用来为紧凑型气缸供气。缓冲板与铝型材下端连接,接近传感器与安装固定板连接,用来检测是否拾取到砂轮纤维网片43。As shown in FIG. 6 , the
双向可调整缓冲组件与安装固定板、缓冲板连接,用来压住砂轮纤维网片的边角料,防止拾取时将边角料带起,安装固定板与缓冲板都开成长条孔,位置可以根据砂轮纤维网片的尺寸进行调整。The two-way adjustable buffer component is connected with the installation fixing plate and the buffer plate, which is used to press the scraps of the grinding wheel fiber mesh to prevent the scraps from being picked up when picking up. Adjust the size of the mesh.
如图7所示,双向可调整缓冲组件由滑移块27、锁紧螺母28、带弹簧缓冲杆29和缓冲压柱30组成。滑移块中间为内螺纹孔,带弹簧缓冲杆为外螺纹口,带弹簧缓冲杆拧入到滑移块内螺纹孔中,可以进行上下方向的调整,并用锁紧螺母锁死。滑移块外部加工出槽型止口,可以卡入到安装固定板与缓冲板的长条孔中,并可进行横向的位置调整。缓冲压柱与带弹簧缓冲杆进行连接。As shown in FIG. 7 , the two-way adjustable buffer assembly is composed of a sliding
如图8所示,旋转集料机构:组成包括旋转组件31和集料组件32。旋转组件为主体,集料组件安装于旋转组件上,此机构会固定在机架上。As shown in FIG. 8 , the rotating collecting mechanism includes a rotating
如图9所示,旋转组件31由减速机座33、减速机34、伺服电机35、安装板36、旋转抓手37、抓手加强筋38组成。减速机与安装板进行连接,安装板固定在减速机座上。伺服电机与减速机连接,为机构旋转提供动力。减速机输出轴与旋转抓手连接,抓手加强筋与旋转抓手连接,增强旋转抓手的刚性。As shown in FIG. 9 , the rotating
如图10所示,集料组件由旋转板39、集料柱40、两侧支撑柱41、中间支撑柱42组成。集料柱安装于旋转板上,集料柱总共3个,等间距分布,纤维网片中间的通孔可插入集料柱上,用来收集纤维网片。两侧支撑柱和中间支撑柱安装于旋转板上,用来支撑纤维网片,防止纤维网片由于自重而下垂。As shown in FIG. 10 , the aggregate assembly is composed of a
如图11所示,裁切后的纤维网片队列:纤维网片结构为铁氟龙高温网格,是以悬浮聚四氟乙烯(俗称塑料王)乳液为原料,浸渍高性能玻璃纤维网格而成的纤维网格,是一种高性能,多用途的复合材料新产品。砂轮纤维网片由上层的工艺蜡纸和下层的纤维网片组合而成,并且是分体的。纤维网片是圆环状,外面是大圆,内部是小圆,大圆外部和小圆内部,都是切割后的边角料,拾取时需要去除。As shown in Figure 11, the cut fiber mesh array: the fiber mesh structure is Teflon high-temperature mesh, which is made of suspended polytetrafluoroethylene (commonly known as plastic king) emulsion as raw material, impregnated with high-performance glass fiber mesh The resulting fiber mesh is a new product of high-performance and multi-purpose composite materials. The grinding wheel fiber mesh is composed of the upper layer of craft wax paper and the lower layer of fiber mesh, and it is separate. The fiber mesh is circular, with a large circle on the outside and a small circle on the inside. The outside of the large circle and the inside of the small circle are all leftovers after cutting, which need to be removed when picking up.
上述实施例仅仅是对本实用新型的优选实施方式进行的描述,并非对本发明的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域相关技术人员对本实用新型的各种变形和改进,均应扩入本实用新型权利要求书所确定的保护范围内。The above embodiments are only descriptions of the preferred embodiments of the present invention, and do not limit the scope of the present invention. Under the premise of not departing from the design spirit of the present invention, those skilled in the art can make various modifications and improvements of the present invention. , should be expanded into the protection scope determined by the claims of the present utility model.
Claims (9)
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| CN116674151A (en) * | 2023-06-21 | 2023-09-01 | 上海德广自动化科技有限公司 | Automatic screen cloth device of snatching of acupuncture formula |
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