CN212761350U

CN212761350U - A small-angle processing device for aluminum profiles

Info

Publication number: CN212761350U
Application number: CN202021487744.8U
Authority: CN
Inventors: 汪建欣; 汪柯
Original assignee: Henan Xinke Yizhou Heavy Industry Technology Co ltd
Current assignee: Guangxi Vitality Supply Chain Co.,Ltd.
Priority date: 2020-07-24
Filing date: 2020-07-24
Publication date: 2021-03-23
Anticipated expiration: 2030-07-24

Abstract

The utility model relates to aluminum profile processing equipment, in particular to a small-angle processing device for aluminum profiles, comprising a processing frame, a support clamping mechanism and a corner cutting mechanism. Clamping mechanism, the aluminum profiles to be processed are supported and clamped horizontally by a plurality of supporting clamping mechanisms on the support base plate, and some supporting support plates are also provided with a pressing mechanism, and the aluminum profiles to be processed that are clamped horizontally are clamped by the pressing mechanism. It is fixed to facilitate the processing of the chamfering mechanism. The chamfering mechanism includes a chamfering cutter head and a chamfering motor that drives the chamfering cutter head to rotate. The chamfering cutter head is driven to rotate by the chamfering motor and is driven by the adjusting motor for height alignment. Adjustment, the chamfering cutter head is driven by the drive motor through the adjustment frame to cut small angles of aluminum profiles.

Description

Small angle processing device for aluminum profile

Technical Field

The utility model relates to an aluminium alloy processing equipment, concretely relates to small angle processingequipment of aluminium alloy.

Background

The prior commonly used door and window frame raw material is made of aluminum profiles, the stroke of the door and window frame needs to cut, punch, cut ribs and other steps, in order to ensure that the connection among the aluminum profiles is stable, the cut aluminum profiles are required to be punched with small angles, namely, the end parts of the two side surfaces of the aluminum profile are processed with a groove which is convenient for the connection of the aluminum profile, the small angle punching processing of the aluminum profile is generally finished by adopting drilling equipment at present, because the small angle on the aluminum profile is relatively small, only a part of the surface of the drill bit is contacted with the aluminum profile when the drill bit works, this results in the displacement of the aluminum profile during the processing, which affects the processing precision of the small angle, and current drill bit equipment is also not suitable for the processing of the great aluminium alloy of length, also is difficult to the linkage with equipment such as cutting, surface hole processing that aluminium alloy processing used, is unfavorable for improving the promotion of aluminium alloy machining efficiency.

SUMMERY OF THE UTILITY MODEL

For solving the problem, the utility model provides an aluminium alloy microcube processing equipment, including the processing frame, support clamping mechanism and corner cut mechanism, be provided with a plurality of supporting baseplate on the processing frame, be provided with on the supporting baseplate and support clamping mechanism, the aluminium alloy of treating processing is supported and horizontal clamping by support clamping mechanism on a plurality of supporting baseplate, still be provided with swager on the part support extension board and construct, the aluminium alloy of treating processing by horizontal clamping is fixed by swager, so that the processing of corner cut mechanism, corner cut mechanism constructs including corner cut blade disc and the rotatory corner cut motor of drive corner cut blade disc, the corner cut blade disc is driven rotatory and is driven by adjusting motor and carry out the height alignment regulation by the corner cut motor, thereby the corner cut blade disc is driven through the alignment jig by driving motor and is carried out the microcube processing to the aluminium alloy.

The utility model provides a solve above-mentioned problem be a little angle processingequipment of aluminium alloy, construct and corner cut mechanism including processing frame, support clamping, processing frame is last to have set firmly a plurality of supporting baseplate along the linear direction, supports clamping and constructs and install on supporting baseplate in order to wait to process the aluminium alloy support and horizontal clamping, corner cut mechanism installs on processing frame, and corner cut mechanism includes corner cut base, alignment jig, mounting bracket and corner cut blade disc, corner cut base level set up and with processing frame fixed connection, alignment jig movable mounting is on the corner cut base and by driving motor drive horizontal migration, mounting bracket movable mounting is on the alignment jig and by adjusting motor drive longitudinal movement, corner cut blade disc horizontal mounting is on the corner cut axle, and the corner cut axle is vertical to be installed on the mounting bracket and to be driven rotatoryly by the corner cut motor that sets up on the mounting bracket, and the corner cut blade disc is driven rotatoryly and move under driving motor drive with waiting to process the aluminium alloy of clamping and carry out And (6) corner cutting and processing.

As a further scheme of the small angle processingequipment of aluminium alloy, set firmly transverse sliding rail on the corner cut base, transverse sliding rail is perpendicular with the aluminium alloy of treating processing by supporting the clamping mechanism clamping, and the alignment jig is fixed for the bottom surface of the L shape frame body and its diaphragm and is provided with a plurality of transverse sliding blocks, and the alignment jig passes through transverse sliding rail movable mounting on transverse sliding rail.

As a further scheme of the small angle processingequipment of aluminium alloy, transverse connection piece has set firmly on the diaphragm of alignment jig, and transverse screw rod is worn to be equipped with by the spiral on the transverse connection piece, and transverse screw rod is parallel with transverse slide rail and its one end is connected with the driving motor transmission.

As a further scheme of the small angle processingequipment of aluminium alloy, a plurality of vertical slide rails have set firmly on the vertical board of alignment jig, and the side of mounting bracket has set firmly vertical slider, and the mounting bracket is through vertical slider movable mounting on vertical slide rail and by adjusting the motor drive along vertical slide rail removal regulation.

As the utility model relates to a small angle processingequipment's of aluminium alloy further scheme, set up the bar groove that length direction and vertical slide rail are parallel on the vertical plate of alignment jig, the bar inslot activity is worn to be equipped with the longitudinal joint piece, the one end and the mounting bracket rigid coupling of longitudinal joint piece, vertical screw on the longitudinal joint piece are worn to be equipped with the longitudinal screw and mounting bracket are located the both sides of vertical plate respectively, and adjusting motor's power shaft is connected in order to drive the mounting bracket along longitudinal slide displacement and adjusts with the longitudinal screw transmission.

As a further scheme of the small angle processingequipment of aluminium alloy, the corner cut blade disc is four and four corner cut blade discs along with by supporting the equidistant setting of aluminium alloy vertically direction of processing of clamping mechanism clamping, four corner cut blade discs are installed respectively at four corner cut epaxially, and four corner cut hub drives are connected and are driven synchronous rotation by the corner cut motor.

As the utility model relates to a little angle processingequipment's of aluminium alloy further scheme, be provided with four support clamping mechanisms on the supporting baseplate, support clamping mechanism and include backing roll and clamping piece, the backing roll passes through the mount pad and rotatably installs on the supporting baseplate, clamping piece includes tight pulley, loose wheel and clamping cylinder, the tight pulley sets firmly on the supporting baseplate, the loose wheel sets firmly on the piston rod of clamping cylinder, the clamping cylinder is installed on the supporting baseplate and parallel with the backing roll, the loose wheel is driven by the clamping cylinder and will be located the aluminium alloy clamping of treating of the two within a definite time with the tight pulley cooperation.

The utility model relates to a little angle processingequipment's of aluminium alloy further scheme, still be provided with swager on the supporting baseplate and construct, swager constructs for four and supports clamping with four and construct and correspond respectively, swager constructs including pressing the material base, corner cylinder and pressure flitch, press material base fixed mounting on the supporting baseplate and the face is not higher than last edge of backing roll on it, the corner cylinder vertically sets firmly on pressing the material base, press the flitch to be located the top and the fixed mounting that press the material base and press the piston rod of material cylinder, the aluminium alloy of waiting to process that is supported clamping mechanism and horizontal clamping by pressing the flitch fixed pressure on pressing the material base in order to construct the corner cut by corner cut and process.

As a further scheme of the small angle processingequipment of aluminium alloy, four corner cut epaxially all set firmly the belt pulley, four corner cut axles pass through belt transmission and connect, still are provided with a plurality of belt take-up pulleys on the mounting bracket.

Advantageous effects

The aluminum profile to be processed is arranged on a processing frame and is fixedly clamped by a supporting clamping mechanism and a material pressing mechanism, a corner cutting cutter disc is arranged on a mounting frame and is driven to rotate by a corner cutting motor, the corner cutting cutter disc is driven by an adjusting motor through the mounting frame to be highly aligned and adjusted so that the corner cutting cutter disc is respectively positioned at an accommodating position, the position of a small corner of the lower bottom surface of an end of the aluminum profile and the position of a small corner of the upper side surface of the end of the aluminum profile are cut, the rotating corner cutting cutter disc is driven by a driving motor to move along a transverse sliding rail, the driving motor drives the corner cutting cutter disc to move for the first time so as to process the small corner of one side surface of the end of the aluminum profile, then the driving motor drives the corner cutting cutter disc to move reversely so as to process the small corner of the side surface of the end of the aluminum.

Drawings

Fig. 1 is a schematic structural view of a corner cutting mechanism of the small corner processing device of the present invention;

fig. 2 is a schematic side view of the corner cutting mechanism of the small corner processing device of the present invention;

fig. 3 is an external structural schematic view of the supporting and clamping mechanism of the small angle processing device of the present invention;

fig. 4 is an installation schematic view of the pressing mechanism of the small-angle processing device of the present invention;

FIG. 5 is a schematic view of a top view of the small-angle processing device according to the present invention;

the labels in the figure are: 1. the processing device comprises a processing frame, 2, a supporting base plate, 3, a corner cutting base, 4, an adjusting frame, 5, an installing frame, 6, a corner cutting cutter disc, 7, a driving motor, 8, an adjusting motor, 9, a corner cutting shaft, 10, a corner cutting motor, 11, a supporting roller, 12, a fixed wheel, 13, a movable wheel, 14, a material pressing base, 15, a corner cylinder, 16 and a material pressing plate.

Detailed Description

As shown in the figure: the utility model provides a small angle processingequipment of aluminium alloy, includes processing frame 1, supports clamping machine and corner cut mechanism, processing frame 1 is gone up and has set firmly a plurality of supporting baseplate 2 along the rectilinear direction, installs on the supporting baseplate 2 and supports clamping machine and construct, and the aluminium alloy of treating processing is supported and the horizontal clamping back by the supporting clamping machine on a plurality of supporting baseplate 2, is carried out the corner cut operation by corner cut mechanism. The angle cutting mechanism is arranged on a processing frame 1, the angle cutting mechanism comprises an angle cutting base 3, an adjusting frame 4, an installing frame 5 and an angle cutting cutter head 6, the angle cutting base 3 is fixedly arranged on the processing frame 1 and is positioned below a processing table surface, the upper surface of the angle cutting base 3 is horizontal and is fixedly provided with a transverse sliding rail and a driving motor 7, the transverse sliding rail is vertical to an aluminum profile to be processed and clamped by a supporting and clamping mechanism, the adjusting frame 4 is arranged on the angle cutting base 3, the adjusting frame 4 is an L-shaped frame body, the bottom surface of a transverse plate of the adjusting frame 4 is fixedly provided with a plurality of transverse sliding blocks, the adjusting frame 4 is movably arranged on the transverse sliding rail through the plurality of transverse sliding blocks, a transverse connecting block is fixedly arranged on the upper surface of the transverse plate of the adjusting frame 4, a threaded hole is formed in the transverse connecting block, a transverse screw hole is formed in the threaded hole, a transverse, the driving motor 7 can drive the transverse screw rod to rotate, and the transverse screw rod is in threaded connection with the transverse connecting block so as to drive the adjusting frame 4 to move and adjust along the transverse sliding rail;

a plurality of longitudinal slide rails are mounted on a longitudinal plate of the adjusting frame 4, a plurality of longitudinal slide blocks are fixedly arranged on one side of the adjusting frame 4, the adjusting frame 4 is movably mounted on the longitudinal slide rails through the longitudinal slide blocks, a strip-shaped groove parallel to the longitudinal slide rails is formed in the longitudinal plate of the adjusting frame 4, a longitudinal connecting block is movably arranged in the strip-shaped groove in a penetrating manner, one end of the longitudinal connecting block is fixedly connected with the adjusting frame 4, a threaded hole is vertically formed in the longitudinal connecting block, a longitudinal screw rod is spirally arranged in the threaded hole, the longitudinal screw rod and the mounting frame 5 are respectively positioned on two sides of the longitudinal plate of the adjusting frame 4, an adjusting motor 8 is mounted on the surface of the longitudinal plate of the adjusting frame 4, the adjusting motor 8 is in transmission connection with the longitudinal screw rod so as to drive the adjusting frame 4 to move and adjust along the longitudinal slide rails, a mounting block is fixedly arranged on the, to reinforce the structure of the adjusting bracket 4.

The mounting frame 5 is also an L-shaped frame body, the mounting surface of the mounting frame 5 is provided with a corner cutting shaft 9 through a bearing mounting piece, the corner cutting shaft 9 is vertically arranged and can rotate around the axis of the corner cutting shaft 9, a corner cutting cutter head 6 is horizontally arranged and fixedly mounted at the top end of the corner cutting shaft 9, the bottom end of the corner cutting shaft 9 is in transmission connection with a corner cutting motor 10, corner cut motor 10 fixed mounting is on mounting bracket 5, and is preferred, corner cut axle 9 and corner cut blade disc 6 are four, and corner cut axle 9 evenly installs on the installation face of mounting bracket 5 along the direction parallel with horizontal slide rail, and corner cut axle 9 is located fixed cover on the axis body of installation face below and is equipped with synchronous pulley, connects and is rotatory by corner cut motor 10 drive through belt transmission between a plurality of corner cut axles 9, and corner cut blade disc 6, preferably are all installed on four corner cut axle 9's top, still be provided with a plurality of belt take-up pulleys on the installation face of mounting bracket 5.

The number of the supporting clamping mechanisms on each supporting base plate 2 is equal to that of the corner cutting discs 6, the supporting clamping mechanisms and the corner cutting discs 6 correspond to each other in the length direction of an aluminum profile to be processed, so that each corner cutting disc 6 can respectively perform corner cutting processing on the aluminum profile clamped by the supporting clamping mechanisms, each supporting clamping mechanism comprises a supporting roller 11 and a clamping piece, the supporting roller 11 is rotatably arranged on the supporting base plate 2 through a mounting seat, the supporting roller 11 is parallel to a transverse sliding rail, the mounting seat is a bearing seat, each clamping piece comprises a fixed wheel 12, a movable wheel 13 and a clamping cylinder, the fixed wheel 12 is fixedly arranged on the supporting base plate 2, the wheel shaft of the fixed wheel is perpendicular to the supporting base plate 2, the movable wheel 13 is fixedly arranged on the piston rod of the clamping cylinder, the wheel shaft of the movable wheel is perpendicular to the supporting base plate 2, and the clamping cylinder is, the aluminum profile to be processed is supported by a plurality of supporting rollers 11 of the supporting and clamping mechanism, the fixed wheel 12 and the movable wheel 13 are respectively positioned at two sides of the aluminum profile, the movable wheel 13 is driven by the clamping cylinder to be matched with the fixed wheel 12 to horizontally clamp the aluminum profile to be processed, and the wheel bodies of the fixed wheel 12 and the movable wheel 13 can rotate, so that the aluminum profile to be processed can only move along the length direction of the aluminum profile. In order to completely fix the aluminum profile to be processed, a part of the supporting base plate 2 is also provided with a pressing mechanism, the number of the pressing mechanisms on the supporting base plate 2 is equal to and respectively corresponds to the number of the supporting and clamping mechanisms, the pressing mechanism comprises a pressing base 14, a corner cylinder 15 and a pressing plate 16, the pressing base 14 is fixedly connected with the supporting base plate 2, the upper plate surface of the pressing base is not higher than the upper edges of the supporting rollers 11, the corner cylinder 15 is longitudinally and fixedly arranged on the pressing base 14, the pressing plate 16 is positioned above the pressing base 14 and is fixed on a piston rod of a pressing flag rod, the corner cylinder 15 is a cylinder with a stretching and 90-degree rotating range, the pressing plate 16 is a strip-shaped plate, the pressing plate 16 is positioned at an upper position when the corner cylinder 15 is stretched, the pressing plate 16 is positioned at the upper side part of the aluminum profile to be processed at the moment, the corner cylinder 15 rotates and contracts to drive the pressing plate 16 to move, the pressing plate 16 longitudinally presses the aluminum profile to be processed on the pressing base 14 so as to fix the aluminum profile, and at the moment, the aluminum profile to be processed cannot move along the length direction of the aluminum profile, so that the corner cutting mechanism can conveniently cut corners of the end portion of the aluminum profile.

When the aluminum profile machining device is used, a plurality of aluminum profiles to be machined are supported by a plurality of supporting rollers 11, the aluminum profiles are positioned between the movable wheels 13 and the fixed wheels 12 and horizontally clamped by the movable wheels 13 and the fixed wheels 12, and the aluminum profiles are longitudinally fixed by the corner cylinders 15 after the positions of the aluminum profiles are adjusted; the adjusting motor 8 works to drive the corner cutting cutter disc 6 to perform height adjustment so that the corner cutting cutter disc 6 is correspondingly positioned at the bottom end part or the top end part of the aluminum profile to be processed, the corner cutting cylinder works to drive the corner cutting cutter disc 6 to rotate, the driving motor 7 works to drive the rotating corner cutting cutter disc 6 to move along a transverse sliding rail, the outer edge of the corner cutting cutter disc 6 passes through the bottom end part or the top end part of the aluminum profile to be processed so as to perform first corner cutting processing on the aluminum profile, after the first corner cutting processing is completed, the adjusting motor 8 works to adjust the height of the corner cutting cutter disc 6 so as to enable the corner cutting cutter disc 6 to move along the transverse sliding rail so as to perform second corner cutting processing on the other side of the end part of the aluminum profile, then the corner cutting motor 10 stops working, the adjusting motor 8 drives the mounting frame 5 to reset so as to complete the corner cutting processing of the, adjusting motor 8, driving motor 7 are servo motor in this scheme, and adjusting motor 8, driving motor 7, clamping cylinder and corner cylinder 15 all are connected in order to realize coordinated control with the controller to guarantee the machining precision of aluminium alloy.

The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above embodiments, and although the present invention has been disclosed with the preferred embodiments, it is not limited to the present invention, and any skilled person in the art can make some modifications or equivalent changes without departing from the technical scope of the present invention.

Claims

1. The utility model provides a small angle processingequipment of aluminium alloy which characterized in that: including processing frame (1), support clamping machine structure and corner cut mechanism, processing frame (1) is gone up and has set firmly a plurality of supporting baseplate (2) along the rectilinear direction, supports clamping machine structure and installs on supporting baseplate (2) in order to treat the aluminium alloy support and horizontal clamping of processing, corner cut mechanism installs on processing frame (1), and corner cut mechanism includes corner cut base (3), alignment jig (4), mounting bracket (5) and corner cut blade disc (6), corner cut base (3) level setting and with processing frame (1) fixed connection, alignment jig (4) movable mounting drive horizontal migration on corner cut base (3) and by driving motor (7), mounting bracket (5) movable mounting on alignment jig (4) and by adjusting motor (8) drive longitudinal movement, corner cut blade disc (6) horizontal mounting is on corner cut axle (9), and corner cut axle (9) vertical installation is on mounting bracket (5) and by corner cut motor (10) that set up on mounting bracket (5) drive And the corner cutting cutter head (6) is driven by the corner cutting motor (10) to rotate and moves under the drive of the drive motor (7) so as to carry out corner cutting processing on the clamped aluminum profile to be processed.

2. The small-angle processing device for aluminum profiles as set forth in claim 1, characterized in that: the corner cut base (3) is fixedly provided with a transverse sliding rail which is perpendicular to an aluminum profile to be processed and clamped by a supporting clamping mechanism, the adjusting frame (4) is an L-shaped frame body, a plurality of transverse sliding blocks are fixedly arranged on the bottom surface of a transverse plate of the L-shaped frame body, and the adjusting frame (4) is movably arranged on the transverse sliding rail through the transverse sliding rail.

3. The small-angle processing device for aluminum profiles as set forth in claim 2, characterized in that: and a transverse connecting block is fixedly arranged on the transverse plate of the adjusting frame (4), a transverse screw rod is spirally arranged on the transverse connecting block in a penetrating manner, the transverse screw rod is parallel to the transverse sliding rail, and one end of the transverse screw rod is in transmission connection with the driving motor (7).

4. The small-angle processing device for aluminum profiles as set forth in claim 2, characterized in that: a plurality of longitudinal slide rails are fixedly arranged on a longitudinal plate of the adjusting frame (4), longitudinal slide blocks are fixedly arranged on the side faces of the mounting frame (5), and the mounting frame (5) is movably mounted on the longitudinal slide rails through the longitudinal slide blocks and is driven by the adjusting motor (8) to move and adjust along the longitudinal slide rails.

5. The small angle processing device of aluminum profile as claimed in claim 4, characterized in that: offer the bar groove that length direction is parallel with vertical slide rail on the vertical board of alignment jig (4), the bar inslot activity wears to be equipped with the longitudinal joint piece, the one end and mounting bracket (5) rigid coupling of longitudinal joint piece, vertical screw on the longitudinal joint piece wear to be equipped with vertical screw rod and longitudinal joint piece and mounting bracket (5) are located the both sides of vertical board respectively, and the power shaft and the vertical screw rod transmission of adjusting motor (8) are connected and are adjusted along vertical slide rail removal in order to drive mounting bracket (5).

6. The small-angle processing device for aluminum profiles as set forth in claim 1, characterized in that: the angle cutting cutterheads (6) are four and four angle cutting cutterheads (6) are arranged at equal intervals along the direction perpendicular to the aluminum profile to be processed and clamped by the supporting clamping mechanism, the four angle cutting cutterheads (6) are respectively installed on four angle cutting shafts (9), and the four angle cutting shafts (9) are in transmission connection and are driven by an angle cutting motor (10) to rotate synchronously.

7. The small angle processing device of aluminum profile as claimed in claim 6, characterized in that: be provided with four support clamping machine structures on supporting baseplate (2), support clamping machine constructs including backing roll (11) and clamping, backing roll (11) are rotatably installed on supporting baseplate (2) through the mount pad, clamping includes tight pulley (12), loose pulley (13) and clamping cylinder, tight pulley (12) set firmly on supporting baseplate (2), loose pulley (13) set firmly on the piston rod of clamping cylinder, the clamping cylinder is installed on supporting baseplate (2) and is parallel with backing roll (11), loose pulley (13) are driven by the clamping cylinder and will be located the aluminium alloy clamping of treating between the two with tight pulley (12) cooperation.

8. The small-angle processing device for aluminum profiles as set forth in claim 7, characterized in that: still be provided with swager on supporting baseplate (2), swager constructs for four and supports clamping machine with four and construct and correspond respectively, swager constructs including pressing material base (14), corner cylinder (15) and pressure flitch (16), press material base (14) fixed mounting on supporting baseplate (2) and its face be not higher than last edge of backing roll (11), corner cylinder (15) vertically set firmly on pressing material base (14), pressure flitch (16) are located the top of pressing material base (14) and fixed mounting on the piston rod of pressing the material cylinder, the aluminium alloy of treating that is supported and horizontal clamping by supporting clamping machine constructs and is fixed pressing on pressing material base (14) by pressure flitch (16) in order to construct the corner cut by corner cut and process.

9. The small angle processing device of aluminum profile as claimed in claim 6, characterized in that: the belt pulleys are fixedly arranged on the four corner cutting shafts (9), the four corner cutting shafts (9) are connected through belt transmission, and a plurality of belt tensioning wheels are further arranged on the mounting rack (5).