High-efficient cutting device of flat steel wire
Technical Field
The utility model relates to a cutting device especially relates to a high-efficient cutting device of flat steel wire.
Background
The flat steel wire is a brush cleaning part of a cleaning wheel widely applied to a road cleaning vehicle, and is a flat steel wire which is cut into a certain length by a bundle of packaged flat steel wires provided industrially, and the cut flat steel wire is braided on the cleaning wheel to be manufactured into the brush cleaning part of the cleaning wheel. In the prior art, the flat steel wire is conveyed by the motor controlled motion and cut off rhythmically, so that the purpose of cutting off the flat steel wire at fixed length is achieved.
According to the flat steel wire cutting device provided by the patent CN2015208010995, the flat steel wire is transmitted through the positioning and transmission effects of the transmission wheel, the flat steel wire is cut off through the cylinder, only a single flat steel wire can be cut off every time, the cutting speed is not ideal, and the requirements of the existing product on a large number of flat steel wires are difficult to meet.
Disclosure of Invention
The utility model aims at providing a flat steel wire cutting device that machining efficiency is high in order to compensate prior art's defect.
The utility model discloses a realize through following technical scheme: the utility model provides a high-efficient cutting device of flat steel wire, includes cutting off platform and feed carriage and constitutes, feed carriage and cutting off platform are connected together, feed carriage, contain the support body, be equipped with first support column, second support column, third support column on the support body in proper order, first support column from last rotatory regulating plate and guide roller down installing in proper order, be equipped with the gap between rotatory regulating plate and the guide roller, rotatory regulating plate, its one end stretches out first support column, and is connected with and supplies the pivoted handle, the second support column install the transmission roller of longitudinal symmetry, leave the passageway that supplies the flat steel wire transmission between the transmission roller of longitudinal symmetry, the transmission roller be connected with the motor, the third support column install the registration roller of longitudinal symmetry, also leave the passageway that supplies the flat steel wire transmission between the registration roller of longitudinal symmetry, cutting off platform, contain a main part, be equipped with the constant head tank that runs through the mesa that a plurality of confession flat steel wire removed on the mesa of platform main part, the middle part of platform main part is equipped with the cylinder frame, the cylinder frame install the cylinder, the push rod of cylinder sees through the cylinder frame and is connected with the cutter frame, be equipped with the cutter corresponding with the constant head tank position on it, the cutter pass through connecting screw and fix, many flat steel wires pass through the transmission roller transmission in proper order after the guide roller guide, enter into the cutter frame below through the constant head tank of cutting off the platform after further fixing a position by the registration roller, start the cylinder, the cylinder promotes the cutter frame, and the cutter cuts off the flat steel wire that its below passes through.
Further, the table main body is provided with a cushion block groove, the cushion block groove is located under the cylinder frame, a first cushion block and a second cushion block are installed in the cushion block groove, the first cushion block is arranged on the upper portion, the second cushion block is arranged on the lower portion, the first cushion block and the second cushion block are fixed in the cushion block groove through fixing screws, and the surface of the first cushion block and the surface of the positioning groove are flushed after installation.
Furthermore, the first cushion block is a hard plate made of metal.
Furthermore, the second cushion block is an elastic rubber block made of rubber.
The utility model discloses a cutter, the tool bit of cutter is blunt, the cutter promotes fast through the cylinder, the tool bit produces the punching press in the twinkling of an eye and cuts off the band wire, the cutting point of band wire is located the higher authority of first cushion, the first cushion of metal of stereoplasm and the tool bit of cutter bump and hit the cutting off that produces powerful impact realization band wire, at the in-process that cuts off, cutter and first cushion all wear and tear very easily, the tool bit passes through connecting screw fixed, first cushion is also fixed through fixed screw, tool bit and first cushion are all very convenient to be changed, thereby guarantee the cutting off precision at the in-process band wire that cuts off the band wire.
The utility model discloses set up the second cushion below first cushion, elastic rubber second cushion absorbs the vibrations that the tool bit and the first cushion of cutter hit the production well at the in-process that the cutter cut off the flat wire to guarantee cutting device's even running.
Further, for preventing to pass the flat wire in the constant head tank and shake out outside the constant head tank, have two strakes that flush mutually with the mesa of platform main part on every constant head tank of its cutter front end, two strakes can be injectd the flat wire in the constant head tank.
Further, the table main body is further provided with a chute for dropping the flat steel wire, and the cut flat steel wire product enters the product receiving area through the chute.
Further, the rotatory regulating plate be the board of middle for rectangular shape, the width of rectangular shape board is greater than the connecting axle diameter of rotatory regulating plate, the board front end of rectangular shape be equipped with convex arc limit that compresses tightly to, rotatory regulating plate pivoted in-process, can change the gap size between the arc limit that compresses tightly of rotatory regulating plate and the guide roller adjustably, and then changed the elasticity that compresses tightly the flat wire of arc limit compression on the guide roller.
Furthermore, the surface material of the conveying roller is made of elastic rubber. The flat steel wire moves through a gap between the upper transmission roller and the lower transmission roller, the upper transmission roller and the lower transmission roller press the flat steel wire, the motors of the upper transmission roller and the lower transmission roller drive the upper transmission roller and the lower transmission roller to rotate in opposite rotating directions, and the flat steel wire is rotated by friction in the rotating process of the upper transmission roller and the lower transmission roller, so that the flat steel wire is continuously and accurately conveyed.
The utility model discloses, a plurality of constant head tanks have been set up simultaneously in the platform main part, can hold a flat steel wire in every constant head tank and carry and cut off, the flat steel wire is through the guide roller guide on the feed carriage, the gap size of the rotatory regulating plate of control and guide roller, make the compressing tightly arc limit of rotatory regulating plate and the slight compressing tightly of flat steel wire, make the flat steel wire be in a state of slightly tightening after through the guide roller, realize that many flat steel wires can be synchronous unanimous entering into the transmission roller, rotate the transmission through the transmission roller, the constant head tank through the cutting off platform after further fixing a position by the positioning roller enters into the cutter frame below, thereby realize the quick accurate cutting off of flat steel wire, the product after cutting off falls into the product receiving area through the chute.
The utility model discloses at the cutting-off process of flat steel wire, the cylinder starts conveniently, and the cylinder drives the transmission speed of flat steel wire according to the motor, through the time interval frequency that sets up the upper and lower start-up of cylinder to can realize the automatic cutout of cutting off length and flat steel wire of flat steel wire. Compared with the prior art, the cutting efficiency of the flat steel wire is greatly improved.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a schematic sectional view taken along the line a-a in fig. 2.
Fig. 4 is a perspective view of a flat wire cutting table.
Fig. 5 is a disassembled perspective view of a pad slot in a flat wire cutting table.
Fig. 6 is a left-side perspective view of the flat wire cutting table.
FIG. 7 is a perspective view of a flat wire feed conveyor.
Fig. 8 is a partially enlarged view of a in fig. 3.
Fig. 9 is a partially enlarged view of B in fig. 3.
Fig. 10 is an enlarged view of a portion C of fig. 4.
Wherein: 1-cutting table, 101-table body, 101 a-positioning groove, 101 b-cushion groove, 101 c-edge strip, 101 d-chute, 102-cylinder frame, 103-cylinder, 104-cutter frame, 104 a-connecting screw, 105-cutter, 106-first cushion block, 107-second cushion block, 108-fixing screw, 2-feeding conveying frame, 201-frame body, 201 a-first supporting column, 201 b-second supporting column, 201 c-third supporting column, 202-transmission roller, 203-motor, 204-rotary adjusting plate, 204 a-pressing arc edge, 205-guide roller, 206-handle, 207-positioning roller and 3-flat steel wire.
Detailed Description
The following provides a brief description of embodiments of the present invention with reference to the accompanying drawings.
The utility model relates to a high-efficiency cutting device for flat steel wires, refer to fig. 1, which comprises a cutting platform 1 and a feeding conveying frame 2, wherein the feeding conveying frame 2 is connected with the cutting platform 1, the feeding conveying frame 2, as shown in fig. 7, comprises a frame body 201, the frame body 201 is sequentially provided with a first supporting column 201a, a second supporting column 201b and a third supporting column 201c, the first supporting column 201a is positioned at the front end of the frame body 201, a rotary adjusting plate 204 and a guide roller 205 are arranged on the first supporting column 201a, the rotary adjusting plate 204 and the guide roller 205 are connected on the first supporting column 201a one by one, a gap is arranged between the rotary adjusting plate 204 and the guide roller 205, one end of the rotary adjusting plate 204 extends out of the first supporting column 201a, the extending part is connected with a handle 206, the handle 206 can control the rotary adjusting plate 204 to rotate, the rotary adjusting plate 204 is further referred to fig. 9, the rotary adjusting plate 204 is, the width of the strip-shaped plate is larger than the diameter of the connecting shaft of the rotary adjusting plate 204, the arc-shaped pressing arc edge 204a is arranged at the front end of the strip-shaped plate, after the handle 206 rotates, the pressing arc edge 204a of the rotary adjusting plate 204 can be adjusted to change the size of a gap between the pressing arc edge and the guide roller 205, the pressing arc edge 204a presses the flat steel wire 3 on the guide roller 205, and the pressing degree is adjusted according to actual needs. The second support column 201b is located in the middle of the frame body 201, the vertically symmetrical transmission rollers 202 are installed on the second support column 201b, a channel for transmitting the flat steel wire 3 is reserved between the vertically symmetrical transmission rollers 202, the vertically symmetrical transmission rollers 202 are connected with the motor 203, the transmission rollers 202 are made of elastic rubber, the flat steel wire 3 moves through a gap between the vertically symmetrical transmission rollers 202, the vertically symmetrical transmission rollers 202 press the flat steel wire 3, the motor 203 of the vertically symmetrical transmission rollers 202 drives the vertically symmetrical transmission rollers 202 to rotate in the opposite rotating direction, the vertically symmetrical transmission rollers 202 rotate in the friction mode on the flat steel wire 3 in the rotating process, and therefore continuous and accurate transmission of the flat steel wire 3 is achieved. The third supporting column 201c is provided with vertically symmetrical positioning rollers 207, a channel for conveying the flat steel wire 3 is also reserved between the vertically symmetrical positioning rollers 207, and the height of the gap between the guide roller 205 and the pressing arc edge 204a, the height of the conveying channel between the vertically symmetrical conveying rollers 202 and the height of the conveying channel between the vertically symmetrical positioning rollers 207 are all on the same height horizontal plane.
Referring to fig. 4, the cutting table 1 includes a table body 101, a plurality of positioning grooves 101a penetrating through the table surface for the flat steel wire 3 to move are formed in the table surface of the table body 101, the positioning grooves 101a are provided with two side bars 101c flush with the surface of the table body 101 on each positioning groove 101a at the front end of the cutter 105, the flat steel wire 3 can be limited in the positioning grooves 101a by the two side bars 101c, the flat steel wire 3 passing through the positioning grooves 101a is prevented from shaking out of the positioning grooves 101a in the cutting process, a cylinder frame 102 is arranged in the middle of the table body 101, a cylinder 103 is installed on the cylinder frame 102, a push rod of the cylinder 103 penetrates through the cylinder frame 102 to be connected with a cutter frame 104, the cutter 105 corresponding to the position of the positioning groove 101a is arranged on the cutter frame. Referring to fig. 6, the table body 101 is further provided with a chute 101d at the rear end of the upper blade 105, through which the flat wire 3 falls, and the flat wire 3 falls into the product receiving area by gravity after being cut.
Referring to fig. 5, a pad groove 101b is formed in the table main body 101, the pad groove 101b is located right below the cylinder frame 102, a first pad 106 and a second pad 107 are installed in the pad groove 101b, the first pad 106 is located above the second pad 107, the first pad 106 and the second pad 107 are fixed in the pad groove 101b through fixing screws 108, and after installation, the surface of the first pad 106 is flush with the surface of the positioning groove 101 a. The first cushion block 106 is a hard metal plate, the second cushion block 107 is an elastic rubber block, and the second cushion block 107 can absorb the vibration of the first cushion block 106.
The utility model discloses, many flat steel wires 3 pass transmission roller 202 transmission in proper order after leading through guide roller 205, enter into cutter saddle 104 below through the constant head tank 101a of cutting off platform 1 after further fixing a position by registration roller 207, through cylinder 103, promote cutter saddle 104 by cylinder 103, the flat steel wire 3 that cutter 105 passes through its below cuts off, compare in current technique, the process of cutting off can adopt many to cut off simultaneously, great improvement the efficiency of cutting off of flat steel wire 3, moreover, cutter 105, the easy wearing and tearing part of first cushion 106 is convenient to be changed, especially, be fit for the 3 large batch production of flat steel wire.
The above embodiments only express the embodiments of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.