CN212695002U - Soldering tin-free inductance winding and bag measuring integrated machine - Google Patents

Abstract

The utility model discloses a package all-in-one is surveyed in no soldering tin inductance wire winding, including installation cabinet and controller, be equipped with host computer and impulse voltage welding equipment in the installation cabinet, the host computer is connected with the controller, the installation cabinet upper end is fixed to be equipped with wire winding group, welding group and survey a package group, welding group is connected with impulse voltage welding equipment. The utility model relates to an inductance processing equipment, in particular to package all-in-one is surveyed in solderless inductance wire winding belongs to paster inductance processing technology field. The utility model welds the inductor by using pulse voltage, compared with the traditional tin soldering, the utility model does not need tin, soldering flux, cleaning agent, and no waste gas and water, thus saving energy and protecting environment; this practicality is integrated paster inductance wire winding, welding, survey package equipment, forms integrated equipment, has practiced thrift the area of equipment, saves the cooperation of workman between each process, reduces manpower and equipment expenditure cost, and degree of automation is high, has improved production efficiency.

Description

Soldering tin-free inductance winding and bag measuring integrated machine

Technical Field

The utility model relates to an inductance processing equipment, in particular to package all-in-one is surveyed in solderless inductance wire winding belongs to paster inductance processing technology field.

Background

The surface mounted inductor is also called as a power inductor, a large-current inductor and a surface mounted high-power inductor, has the characteristics of miniaturization, high quality, high energy storage, low resistance and the like, is divided into a magnetic cover and a non-magnetic cover, mainly comprises a magnetic core and a copper wire, and mainly plays the roles of filtering and oscillating in a circuit.

The chip inductor needs to sequentially pass the following processes in the manufacturing process: the winding is used for winding and connecting the copper wire on the surface mount inductor; soldering tin for soldering the end of the copper wire on the inductor; cleaning and drying; survey package, visual inspection for detect the outward appearance and pack it, produced waste gas of soldering tin machine and waste water need discharge, and chemical additive can be used to the soldering tin machine, can cause destruction to the environment, the polluted environment, and simultaneously, the power consumption of soldering tin machine also is not little numerical value. The manufacturing process that present paster inductance used need use the coiling machine, soldering tin machine, washs, drying equipment, surveys a packet equipment to and outward appearance check out test set, and equipment variety is many, and the operation workman also can increase, and labour expenditure and cost expenditure are great, and environmental pollution is big.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a package all-in-one is surveyed in no soldering tin inductance wire winding, with the used equipment integration of paster inductance on an equipment, and no longer use soldering tin equipment, the integration degree is high, has the effect of environmental protection, has improved productivity ratio, reduces manpower and equipment cost's expenditure.

In order to achieve the above purpose, the utility model provides the following technical scheme: the soldering tin-free inductance winding and testing integrated machine comprises an installation cabinet and a controller, wherein a host and a pulse voltage welding device are arranged in the installation cabinet, the host is connected with the controller, the upper end of the installation cabinet is fixedly provided with a winding group, a welding group and a measuring and wrapping group, the welding group is connected with pulse voltage welding equipment, the winding group comprises a feeding vibration disc, a feeder and a transmission turntable, the periphery of the transmission turntable is surrounded with an inductance fixer which is arranged in an upper-lower double-layer mode, the welding group is positioned on one side of the winding group and sequentially comprises a first detection camera, a welding gun, a second detection camera and a defective product removing and blanking mechanism, the bag testing group comprises a detection platform, a gripper mechanism and a packaging conveying mechanism, the welding group is connected with the bag testing group through a conveying belt, the gripper mechanism is arranged on one side of the detection platform and comprises a support, and two sucker groups are movably mounted at the side end of the support.

As an optimal technical scheme of this practical, winding group one side still is equipped with the winding group, winding group is including turn round line ware, tensioning ware, terminal line ware, just turn round line ware, tensioning ware, terminal line ware arrange in proper order in conveying carousel one side.

As an optimized technical scheme of the utility model, be equipped with on the twister and send line mechanism.

As an optimal technical scheme of this practical, two output station about twister, tensioning ware and terminal line ware are equipped with respectively.

As an optimal technical scheme of the utility model, be equipped with between conveyer belt and the survey package group and arrange the material vibrations dish, testing platform sets up and arranges material vibrations dish output, the last fixed third detection camera that is equipped with of testing platform, tongs mechanism sets up in testing platform one side.

Compared with the prior art, this practical beneficial effect is:

the utility model welds the inductor by using pulse voltage, compared with the traditional tin soldering, the utility model does not need tin, soldering flux, cleaning agent, and no waste gas and water, thus saving energy and protecting environment; this practicality is integrated paster inductance wire winding, welding, survey package equipment, forms integrated equipment, has practiced thrift the area of equipment, saves the cooperation of workman between each process, reduces manpower and equipment expenditure cost, and degree of automation is high, has improved production efficiency.

Drawings

FIG. 1 is a schematic view of a first perspective of the present invention;

FIG. 2 is an enlarged view of a portion A of FIG. 1;

FIG. 3 is a partial enlarged view of portion B of FIG. 2;

FIG. 4 is a schematic diagram of a second perspective of the present invention;

FIG. 5 is a partial enlarged view of portion C of FIG. 4;

fig. 6 is a partially enlarged view of a portion D in fig. 4.

In the figure: 1. installing a cabinet; 101. a pulsed voltage welding device; 102. a host; 2. a controller; 3. discharging and vibrating a disc; 4. testing a packet group; 41. a package transfer mechanism; 411. a guide wheel; 412. a pinwheel; 413. a pinch roller; 5. feeding a vibration disc; 6. a conveyor belt; 7. winding; 71. a transfer carousel; 72. an inductor holder; 8. a wire twister; 9. a feeder; 10. a defective product removing and blanking mechanism; 11. a second detection camera; 12. a first detection camera; 13. welding the assembly; 131. welding a gun; 14. a wire lifter; 15. a tensioner; 151. a defective product collection box; 16. a material belt material placing disc; 17. mounting grooves; 18. the hole is formed; 19. a third detection camera; 20. a gripper mechanism; 201. a support; 202. a sensor; 203. a guide rail; 204. an arc-shaped slot; 205. swinging arms; 206. a connecting rod; 207. a U-shaped bracket; 208. a slider; 209. a sucker group; 21. A detection platform; 22. laser code printing; 23. plastic packaging belt discharging trays; 24. a material receiving disc; 25. and (4) a hot press.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. All other embodiments obtained by persons skilled in the art based on the embodiments in the present application without any creative work belong to the protection scope of the present application.

Referring to fig. 1-6, the present invention provides a soldering tin-free inductance winding and testing integrated machine, which comprises an installation cabinet 1 and a controller 2, wherein a host 102 and a pulse voltage welding device 101 are arranged in the installation cabinet 1, the host 102 is connected with the controller 2 and is used for controlling all electrical devices on the installation cabinet 1, a winding group 7, a welding group 13 and a testing group 4 are fixedly arranged at the upper end of the installation cabinet 1, the welding group 13 is connected with the pulse voltage welding device, the winding group 7 comprises a feeding vibration plate 5, a feeder 9 and a transmission rotary plate 71, the transmission rotary plate 71 is rotated by a rotating motor arranged in the installation cabinet 1, a material box is further arranged on the installation cabinet 1 and is used for feeding the non-wound inductance modules into the feeding vibration plate 5, inductance holders 72 arranged in an upper-lower double layer are arranged around the transmission rotary plate 71, sixteen groups are arranged on each layer of the double-layer inductance holders 72 and are annularly and equidistantly distributed around the transmission rotary plate, the welding guns 131 are provided with two groups, the welding guns respectively weld the inductors on the inductor holders 72 on the upper layer and the lower layer, the feeding vibration disc 5 sequentially places the unmanaged chip inductors on the inductor holders 72 arranged on the upper layer and the lower layer through the feeder 9 for fixing the unmanaged inductors, the winding group 7 further comprises a wire twister 8, a tensioner 15 and a wire jack 14 which are sequentially arranged on one side of the transmission turntable 71, a wire feeding mechanism is arranged on the wire twister 8 for winding a copper wire on the chip inductors, the wire twister 8 is provided with two groups for respectively winding the inductors on the inductor holders 72 arranged on the two layers, after winding, the tensioner 15 tightens two ends of the winding to ensure the tightness of the winding, the wound inductors rotate to the output end of the wire jack 14 through the transmission turntable 71, the wire jack 14 is provided with a crimping head driven by a cylinder, the crimping head is used for crimping the two ends of the winding on the inductors on the wiring end on the inductor, the compressing welding set 13 is located at one side of the winding set and sequentially comprises a first detection camera 12, a welding gun 131, a second detection camera 11 and a defective product rejecting and blanking mechanism 10, wherein the first detection camera 12 is used for detecting whether the end of the winding on the inductor is pressed on the wiring end or not, pulse voltage welding is carried out on the winding pressed on the inductor through two groups of welding guns 131, the welded inductor is transferred to the second detection camera 11, the second detection camera 11 is used for detecting whether the winding on the inductor is welded on the wiring end of the inductor or not, the bag detecting set 4 comprises a detection platform 21, a gripper mechanism 20 and a packaging and conveying mechanism 41, the welding set is connected with the bag detecting set through a conveying belt 6, a defective product collecting box 151 is arranged at the lower end of the defective product rejecting and blanking mechanism 10, the detected chip inductor is taken down from an inductor fixer 72 through the defective product rejecting and blanking mechanism 10 is arranged below the end of the conveying belt 6, transfer the non-defective products in conveyer belt 6 upper end, the defective products transfer to defective products collecting box 151 department and lose and put the collection, defective products are rejected unloading mechanism 10 and are included the runner, the runner support, the runner rotates and installs on the support, the runner passes through motor drive and rotates, the pivot of runner is perpendicular setting with the pivot of conveying carousel 71, the fixed inductance that is equipped with multiunit equidistance and arranges of runner outer loop is got and is put the mechanism, the inductance is got and is put the mechanism and mainly comprises the sucking disc, be used for taking off the inductance on the inductance fixer 72, place on conveyer belt 6 or in defective products collecting box 151.

A discharging vibration disc 3 is arranged between a conveyor belt 6 and a package detecting group 4, inductors on the conveyor belt 6 are conveyed into the discharging vibration disc 3, the discharging vibration disc 3 arranges the inductors in order and conveys the inductors to an output end of the discharging vibration disc 3, a detection platform 21 is arranged in front of the output end of the discharging vibration disc 3, a gripper mechanism 20 is arranged on one side of the detection platform 21 and is used for transferring the inductors on the discharging vibration disc 3 to the detection platform 21, a third detection camera 19 is fixedly arranged on the detection platform 21, the inductors on the detection platform 21 are transferred to a package conveying mechanism 41 after being detected by the third detection camera 19, after defective products are detected by the third detection camera 19, the gripper mechanism 20 transfers the defective products to a position between the detection platform 21 and the package conveying mechanism 41, the defective products fall off, and a removed product collecting box is fixedly arranged below a gap between the detection platform 21 and the package conveying mechanism 41, defective products fall into a rejected product collecting box, wherein the gripper mechanism 20 comprises a support 201, a swing arm 205 is rotatably mounted at the side end of the support 201, the swing arm 205 makes reciprocating rotary motion on the side surface of the support 201 through a motor, sensors 202 (including but not limited to a pressure sensor and an infrared sensor) fixedly mounted at the side end of the support are respectively arranged at two sides of the swing arm 205, when the end head of the swing arm 205 is sensed by the sensors 202, the output end of the motor drives the swing arm 205 to rotate reversely to achieve the rotary effect), an arc-shaped groove 204 is formed in the side wall of the support 201, the arc-shaped groove 204 is formed along the swing path of the swing arm 205, a sliding boss in sliding clamping connection with the arc-shaped groove 204 is fixedly arranged on the swing arm 205, a guide rail 203 fixed on the side wall of the support 201 is arranged at the lower end of the swing arm, the slider 208 is provided with a sliding groove, the connecting rod 206 is vertically slidably mounted in the sliding groove, the lower end of the connecting rod 206 is fixedly provided with a U-shaped support 207, the left end and the right end of the U-shaped support 207 are respectively fixedly provided with a suction cup group 209, the left suction cup group 209 is used for transferring the electric inductance on the end head of the discharging vibration disc 3 to the upper end of the discharging vibration disc 21, and the right suction cup group 209 transfers the inductance on the discharging vibration disc 21 to the upper side of the packaging conveying mechanism 41.

One end of the packaging and conveying mechanism 41 is provided with a needle wheel, the needle wheel is arranged at the side end of the detection platform 21, which is far away from the discharging vibration disc 3, a guide wheel 411 is arranged above the needle wheel 412, a plastic package tape discharging disc 23 is arranged on the packaging and conveying mechanism 41, the plastic package tape discharging disc 23 is driven to rotate by a motor, a plastic package tape is wound on the plastic package tape discharging disc 23, the plastic package tape is wound on the guide wheel 411, passes through the lower end of the guide wheel 411 and extends along the transmission direction of the packaging and conveying mechanism 41, the end of the packaging and conveying mechanism 41 is provided with a receiving disc 24, the packaging and conveying mechanism also comprises a material tape discharging disc 16 matched with the packaging and conveying mechanism 24, the material tape discharging disc 16 is driven to rotate by the motor, a material tape is wound on the material tape discharging disc 16, the end face of the material tape is provided with a clamping groove matched with a patch inductor, the plastic package can be, the lower extreme is equipped with the draw-in groove extension, through this extension, it conveys packing transport mechanism 41 top to be driven by pinwheel 412, arrange the plastic envelope below in, good product inductance that tongs mechanism 20 will detect is placed in the draw-in groove of material area upper end, material area and plastic envelope synchronous transport, packing transport mechanism 41 upper end is equipped with laser coder 22 and hot press 25 in proper order, laser coder 22 beats the sign indicating number in the plastic envelope upper end, when shifting to hot press 25 department, hot press 25 carries out the hot pressing with the place that the draw-in groove was seted up to plastic envelope area and material area, encapsulate the paster inductance, roll by receipts charging tray 24 again, receipts charging tray 24 rotates through the motor.

The material belt discharging disc 16 rotates and is installed at the side end of the installation cabinet 1, the installation groove 17 is formed in the side end of the installation cabinet 1, the material belt discharging disc 16 rotates and is installed in the installation groove 17, the material belt discharging disc 16 is arranged under the packaging conveying mechanism 41, the upper end of the installation cabinet 1 is provided with the belt outlet hole 18, the belt outlet hole 18 is arranged at the end of the packaging conveying mechanism 41 where the pin wheel is installed, and the material belt penetrates through the belt outlet hole 18 and is driven to the position above the packaging conveying mechanism 41 through the pin wheel.

The working principle of the present invention will be specifically explained below: when in use, the inductance which is not wound in the bin enters the feeding vibration disc 5 and is orderly arranged by the feeding vibration disc 5, the feeder 9 transfers the arranged inductance to the upper inductance fixer 72 and the lower inductance fixer 72 at the side end of the transmission turntable 71 in sequence, the transmission turntable 71 drives the inductance fixer 72 to rotate, the inductance rotates to the output end of the wire twister 8, the wire twister 8 winds the copper wire on the inductance at the end head of the inductance fixer 72, after winding, the transmission turntable 71 rotates, the inductance is arranged at the output end of the defective product collection box 151, the defective product collection box 151 tensions the wound copper wire, the inductance is transferred to the packaging transmission mechanism 41 again, the packaging transmission mechanism 41 presses the two end heads extending out of the winding at the two terminal ends of the inductance, the inductance rotates to the output end of the first detection camera 12, the first detection camera 12 is provided with two lenses, whether the inductance at the end heads of the upper inductance fixer 72 and the lower inductance fixer 72 are pressed at the terminal ends of the, if the crimping fails, a defective product is judged, the defective product is marked, the inductor is transferred to a welding group 13, two groups of welding guns 131 perform pulse voltage welding on inductor terminals at upper and lower inductor fixing devices 72, the welded inductor is driven to a second detection camera 11 by rotation of a transmission turntable 71 to be detected, the second detection camera 11 is provided with two lenses, whether the welding of the inductor at the ends of the upper and lower inductor fixing devices 72 is completed or not is detected, if the welding fails, the inductor is marked, then the transmission turntable 71 drives the inductor to rotate to a defective product removing and blanking mechanism 10, a sucker on the defective product removing and blanking mechanism 10 sucks the inductor and rotates, the defective product is placed at the upper end of a conveyor belt 6 when the inductor rotates to the upper end of a defective product collecting box 151, an air source is disconnected, and the defective product falls into the defective product collecting box 151 to be collected;

good inductor on the conveyor belt 6 is conveyed into the discharging vibration disc 3, the discharging vibration disc 3 arranges the inductor at the output end of the discharging vibration disc 3, the swing arm on the gripper mechanism 20 drives two sucker groups on the U-shaped frame to swing, the left sucker group absorbs the inductor at the output end of the discharging vibration disc 3 and transfers the inductor to the upper end of the detection platform 21, the third detection camera 19 performs visual detection on the top of the inductor to judge whether the inductor is qualified, unqualified products are discharged into a rejected product collection box by the gripper mechanism 20 (when the sucker group 209 absorbs the inductor between the detection platform 21 and the packaging conveying mechanism 41, the sucker group 209 stops working, defective products fall down and fall into the rejected product collection box), the good products are absorbed by the sucker at the right side in the gripper mechanism 20 and transferred onto the material belt of the packaging conveying mechanism 41, the material belt is conveyed by the motor driving 412, a pressing wheel 412 is rotatably arranged above the needle wheel, the material area passes from between the two, and the good product is arranged in the draw-in groove of material area upper end in, and material receiving disc 24 winds, and the plastic envelope strip is around connecting on the guide pulley 411 of pin wheel 412 top, and is rolled by material receiving disc 24 in step with the material area, and the inductance presss from both sides between material area and plastic envelope strip, and laser coder 22 beats the sign indicating number, and hot press 25 carries out the hot pressing to material area and plastic envelope strip, encapsulates the inductance, accomplishes the rolling by material receiving disc 24 again.

In conclusion, compared with the traditional soldering, the tin-free induction winding and bag measuring integrated machine does not need tin, soldering flux and cleaning agent, does not generate waste gas and waste water, and is energy-saving and environment-friendly; this practicality is integrated paster inductance wire winding, welding, survey package equipment, forms integrated equipment, has practiced thrift the area of equipment, saves the cooperation of workman between each process, reduces manpower and equipment expenditure cost, and degree of automation is high, has improved production efficiency.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (5)

1. A soldering tin-free inductance winding and package measuring integrated machine comprises an installation cabinet (1) and a controller (2), wherein a host (102) and pulse voltage welding equipment (101) are arranged in the installation cabinet (1), the host is connected with the controller (2), and the soldering tin-free inductance winding and package measuring integrated machine is characterized in that a winding set (7), a welding set (13) and a package measuring set (4) are fixedly arranged at the upper end of the installation cabinet, the welding set (13) is connected with the pulse voltage welding equipment, the winding set (7) comprises a feeding vibration disc (5), a feeder (9) and a conveying rotary disc (71), an inductance fixing device (72) which is arranged in an upper layer and a lower layer is arranged around the conveying rotary disc (71), the welding set (13) is positioned at one side of the winding set and sequentially comprises a first detection camera (12), a welding gun (131), a second detection camera (11) and a defective product rejection blanking mechanism (10, survey package group (4) including testing platform (21), tongs mechanism (20) and packing transport mechanism (41), weld group (13) and survey and be connected through conveyer belt (6) between package group (4), tongs mechanism (20) set up in testing platform (21) one side, including support (201), support (201) side movable mounting has two sucking disc groups (209).

2. The solderless induction winding and bag measuring all-in-one machine as claimed in claim 1, wherein: the wire winding device is characterized in that a wire winding group is further arranged on one side of the wire winding group (7), the wire winding group comprises a wire twister (8), a tensioner (15) and a wire ejector (14), and the wire twister (8), the tensioner (15) and the wire ejector (14) are sequentially arranged on one side of the conveying turntable (71).

3. The solderless induction winding and bag measuring all-in-one machine as claimed in claim 2, wherein: and the wire twisting device (8) is provided with a wire feeding mechanism.

4. The solderless induction winding and bag measuring all-in-one machine as claimed in claim 2, wherein: and the wire twister (8), the tensioner (15) and the wire ejector (14) are respectively provided with an upper output station and a lower output station.

5. The solderless induction winding and bag measuring all-in-one machine as claimed in claim 1, wherein: the material discharging vibration disc (3) is arranged between the conveyor belt (6) and the bag measuring group (4), the detection platform (21) is arranged at the output end of the material discharging vibration disc (3), a third detection camera (19) is fixedly arranged on the detection platform (21), and the gripper mechanism (20) is arranged on one side of the detection platform (21).

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