CN212693607U - Device for checking integrity of gear sleeve machining process - Google Patents
Device for checking integrity of gear sleeve machining process Download PDFInfo
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- CN212693607U CN212693607U CN202021242414.2U CN202021242414U CN212693607U CN 212693607 U CN212693607 U CN 212693607U CN 202021242414 U CN202021242414 U CN 202021242414U CN 212693607 U CN212693607 U CN 212693607U
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- gear sleeve
- fixing plate
- workbench
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- camera
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- 238000003754 machining Methods 0.000 title claims description 3
- 238000004519 manufacturing process Methods 0.000 claims abstract description 14
- 230000001105 regulatory effect Effects 0.000 claims description 18
- 238000001514 detection method Methods 0.000 claims description 16
- 230000000007 visual effect Effects 0.000 claims description 16
- 239000000872 buffer Substances 0.000 claims description 15
- 230000002457 bidirectional effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000011179 visual inspection Methods 0.000 abstract 2
- 238000007689 inspection Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000007514 turning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
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Abstract
The utility model provides a device for checking tooth cover manufacturing procedure integrality, including the workstation, its characterized in that: the top of workstation set gradually two tooth cover conveying system, respectively be provided with a visual inspection system directly over every tooth cover conveying system, visual inspection system and be provided with a tooth cover mounting fixture between the tooth cover conveying system under rather than, be provided with a tooth cover upset anchor clamps between two tooth cover conveying system, tooth cover mounting fixture and tooth cover upset anchor clamps all fix on the workstation. The design has the advantages of simple structure, easy manufacture, practicality and high efficiency.
Description
Technical Field
The utility model relates to a gear sleeve processing technology field, specificly relate to a device for checking gear sleeve manufacturing procedure integrality.
Background
Every tooth cover all need examine it after finishing processing, see whether it has the phenomenon of leaking the chamfer, leaking the milling tooth, leaking the stopping groove, but the inspection often passes through the inspection of people's eye in the actual production process, and this kind of mode not only greatly increased the cost of labor, but also can have the phenomenon of leaking and examining, can't guarantee the quality of product completely, so design a device for examining tooth cover manufacturing procedure integrality in order to solve this problem and just seem to be very important.
Disclosure of Invention
The utility model provides a device for examining tooth cover manufacturing procedure integrality is provided with two hydraulic buffer on the second mounting panel, can make the accurate 180 degrees that overturn of U type seat through two hydraulic buffer, has played the effect that increases its practical performance.
In order to solve the technical problem, the utility model provides a device for checking tooth cover manufacturing procedure integrality, including the workstation, its characterized in that: the top of the workbench is sequentially provided with two gear sleeve conveying systems, a visual detection system is respectively arranged right above each gear sleeve conveying system, a gear sleeve fixing clamp is arranged between the visual detection system and the gear sleeve conveying system right below the visual detection system, a gear sleeve overturning clamp is arranged between the two gear sleeve conveying systems, the gear sleeve fixing clamp and the gear sleeve overturning clamp are both fixed on the workbench, the visual detection system consists of an upper fixing plate, two stand columns, a lower fixing plate, a height adjusting mechanism, a camera and an annular light source, the upper fixing plate is fixed on the workbench through the two stand columns, the gear sleeve conveying system penetrates through the two stand columns, the lower fixing plate is fixed on the two stand columns right below the upper fixing plate and is parallel to the upper fixing plate, the height adjusting mechanism is arranged between the upper fixing plate and the lower fixing plate, the camera and the annular light source are respectively connected to the height adjusting mechanism, and the camera is positioned right above the annular light source.
Further: height adjusting mechanism include lead screw, guide post, camera regulating block, light source regulating block and turning handle, the vertical rotation of lead screw connect between an upper fixed plate and bottom plate, the upper end of lead screw pass an upper fixed plate and the turning handle links to each other, an upper fixed plate and a bottom plate of lead screw both sides between respectively be provided with a guide post, the camera pass through the camera regulating block and connect on the lead screw, annular light source pass through the light source regulating block and connect on the lead screw, camera regulating block and light source regulating block on all seted up with lead screw assorted screw hole, the guide post pass camera regulating block and light source regulating block in proper order, camera regulating block and light source regulating block on all seted up with guide post assorted guiding hole.
And further: tooth cover mounting fixture include first mounting panel, two-way lead screw module, connecting piece, slider, linear slide rail and locating piece, linear slide rail fix on the workstation, two-way lead screw module install the one side at first mounting panel, first mounting panel fix the bottom at the workstation, linear slide rail on be connected with two locating pieces through two sliders, two locating pieces set up relatively, set up V type constant head tank in two relative one sides of locating piece, two sliders respectively are connected with a connecting piece, the connecting piece pass the workstation and link to each other with two-way lead screw module, the top of workstation offer the logical groove that is used for passing the connecting piece.
And further: tooth cover upset anchor clamps include second mounting panel, upset servo motor, pivot, U type seat, backup pad and clamping jaw, the second mounting panel fix on the workstation, the workstation on be provided with two backup pads relatively, the pivot level rotate to connect between two backup pads and its one end pass the backup pad and link to each other with the upset servo motor who fixes on the second mounting panel, the clamping jaw be provided with two, two clamping jaws are placed relatively and are linked to each other with fixing the cylinder on U type seat respectively, U type seat fix in the pivot and along with the pivot is together rotated.
And further: the second mounting panel on be provided with two hydraulic buffer, the U type seat contacts with a hydraulic buffer at the in-process of upset, the U type seat carries on spacingly through hydraulic buffer.
And further: the gear sleeve conveying system is composed of a conveying servo motor, a conveying belt, a driving wheel and a driven wheel, wherein the driving wheel and the driven wheel are respectively installed at the top of a workbench, the conveying belt is sleeved on the driving wheel and the driven wheel and conveys along with the rotation of the driving wheel and the driven wheel, the driving wheel is connected with the conveying servo motor fixed at the top of the workbench, the driving wheel rotates through the driving of the conveying servo motor, and the conveying belt penetrates through two stand columns.
After the structure is adopted, the two oil buffers are arranged on the second mounting plate, and the U-shaped seat can be accurately turned for 180 degrees through the two oil buffers, so that the effect of increasing the practical performance of the U-shaped seat is achieved; and the design also has the advantages of simple structure, easy manufacture, practicality and high efficiency.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Fig. 1 is a schematic structural diagram of the present invention.
Fig. 2 is an enlarged view of a in fig. 1.
Fig. 3 is a schematic structural view of a gear sleeve fixing clamp.
Fig. 4 is a schematic structural view of the gear sleeve overturning clamp.
Detailed Description
The device for checking the integrity of the gear sleeve processing procedure as shown in figures 1 and 2 comprises a workbench 1, wherein two gear sleeve conveying systems are sequentially arranged at the top of the workbench, a visual detection system 4 is respectively arranged right above each gear sleeve conveying system, a gear sleeve fixing clamp 3 is arranged between the visual detection system and the gear sleeve conveying system right below the visual detection system, a gear sleeve overturning clamp 5 is arranged between the two gear sleeve conveying systems, the gear sleeve fixing clamp and the gear sleeve overturning clamp are both fixed on the workbench, the visual detection system consists of an upper fixing plate 4-1, two upright posts 4-9, a lower fixing plate 4-2, a height adjusting mechanism, a camera 4-4 and an annular light source 4-3, the upper fixing plate is fixed on the workbench through the two upright posts, the gear sleeve conveying system penetrates through the two stand columns, the lower fixing plate is fixed on the two stand columns under the upper fixing plate and is parallel to the upper fixing plate, the height adjusting mechanism is arranged between the upper fixing plate and the lower fixing plate, the camera and the annular light source are connected to the height adjusting mechanism respectively, and the camera is located right above the annular light source. The tooth cover carries a visual detection system along with a tooth cover conveying system under, then utilize tooth cover mounting fixture to fix the tooth cover, whether have the omission in the inspection course of working through visual detection system, whether there is the chamfer of leaking, leak and mill the tooth, leak the emergence of stopping the groove, tooth cover one side is inspected and is carried along with tooth cover conveying system after finishing, then utilize tooth cover upset anchor clamps upset to carry on another tooth cover conveying system, the tooth cover transports another visual detection system along with another tooth cover conveying system under, fix the tooth cover through another tooth cover mounting fixture, then whether there is the chamfer of leaking through another visual detection system inspection another side, leak and mill the tooth, leak the emergence of stopping the groove. The utility model discloses an automatic transport, upset and the inspection of tooth cover have improved its work efficiency greatly.
The height adjusting mechanism shown in figure 2 comprises a screw rod 4-7, a guide post 4-8, a camera adjusting block 4-6, a light source adjusting block 4-5 and a rotating handle 4-10, the screw rod is vertically and rotatably connected between the upper fixing plate and the lower fixing plate, the upper end of the screw rod passes through the upper fixing plate and is connected with the rotating handle, a guide post is respectively arranged between the upper fixing plate and the lower fixing plate at two sides of the screw rod, the camera is connected on the screw rod through a camera adjusting block, the annular light source is connected to the screw rod through the light source adjusting block, the camera adjusting block and the light source adjusting block are both provided with threaded holes matched with the screw rod, the guide post pass camera regulating block and light source regulating block in proper order, camera regulating block and light source regulating block on all seted up with guide post assorted guiding hole.
The gear sleeve fixing clamp shown in fig. 3 comprises a first mounting plate 3-1, a bidirectional screw rod module 3-2, a connecting piece 3-3, sliders 3-4, linear slide rails 3-5 and positioning blocks 3-6, wherein the linear slide rails are fixed on a workbench, the bidirectional screw rod module is mounted on one side of the first mounting plate, the first mounting plate is fixed at the bottom of the workbench, the linear slide rails are connected with two positioning blocks through the two sliders, the two positioning blocks are oppositely arranged, V-shaped positioning grooves are formed in the opposite surfaces of the two positioning blocks, the two sliders are respectively connected with one connecting piece, the connecting pieces penetrate through the workbench to be connected with the bidirectional screw rod module, and a through groove for penetrating through the connecting pieces is formed in the top of the workbench.
The gear sleeve overturning clamp shown in fig. 4 comprises a second mounting plate 5-1, an overturning servo motor 5-2, a rotating shaft 5-3, a U-shaped seat 5-4, two supporting plates 5-5 and two clamping jaws 5-6, wherein the second mounting plate is fixed on a workbench, the workbench is relatively provided with the two supporting plates, the rotating shaft is horizontally and rotatably connected between the two supporting plates, one end of the rotating shaft penetrates through the supporting plates to be connected with the overturning servo motor fixed on the second mounting plate, the two clamping jaws are arranged oppositely and respectively connected with air cylinders 5-8 fixed on the U-shaped seat, and the U-shaped seat is fixed on the rotating shaft and rotates along with the rotating shaft.
Two hydraulic buffers 5-7 are arranged on the second mounting plate as shown in fig. 4, the U-shaped seat is contacted with one hydraulic buffer in the overturning process, and the U-shaped seat is limited by the hydraulic buffers. The utility model is provided with two oil buffers on the second mounting plate, and the U-shaped seat can be turned over by 180 degrees accurately through the two oil buffers, thereby increasing the practical performance; and the design also has the advantages of simple structure, easy manufacture, practicality and high efficiency.
The gear sleeve conveying system shown in fig. 1 is composed of a conveying servo motor 6, a conveying belt 2, a driving wheel and a driven wheel, wherein the driving wheel and the driven wheel are respectively installed at the top of a workbench, the conveying belt is sleeved on the driving wheel and the driven wheel and conveys along with the rotation of the driving wheel and the driven wheel, the driving wheel is connected with the conveying servo motor fixed at the top of the workbench, the driving wheel rotates under the driving of the conveying servo motor, and the conveying belt penetrates through two upright posts.
Claims (6)
1. A device for checking the integrity of a gear sleeve machining process, comprising a table (1), characterized in that: the top of the workbench is sequentially provided with two gear sleeve conveying systems, a visual detection system (4) is arranged right above each gear sleeve conveying system, a gear sleeve fixing clamp (3) is arranged between the visual detection system and the gear sleeve conveying system right below the visual detection system, a gear sleeve overturning clamp (5) is arranged between the two gear sleeve conveying systems, the gear sleeve fixing clamp and the gear sleeve overturning clamp are both fixed on the workbench, the visual detection system is composed of an upper fixing plate (4-1), two stand columns (4-9), a lower fixing plate (4-2), a height adjusting mechanism, a camera (4-4) and an annular light source (4-3), the upper fixing plate is fixed on the workbench through the two stand columns, and the gear sleeve conveying system passes through the two stand columns, the lower fixing plate is fixed on the two stand columns under the upper fixing plate and parallel to the upper fixing plate, the height adjusting mechanism is arranged between the upper fixing plate and the lower fixing plate, the camera and the annular light source are connected to the height adjusting mechanism respectively, and the camera is located right above the annular light source.
2. The apparatus for inspecting the integrity of a gear sleeve manufacturing process according to claim 1, wherein: the height adjusting mechanism comprises a screw rod (4-7), a guide column (4-8), a camera adjusting block (4-6), a light source adjusting block (4-5) and a rotating handle (4-10), the screw rod is vertically and rotatably connected between the upper fixing plate and the lower fixing plate, the upper end of the screw rod passes through the upper fixing plate and is connected with the rotating handle, a guide post is respectively arranged between the upper fixing plate and the lower fixing plate at two sides of the screw rod, the camera is connected on the screw rod through a camera adjusting block, the annular light source is connected to the screw rod through the light source adjusting block, the camera adjusting block and the light source adjusting block are both provided with threaded holes matched with the screw rod, the guide post pass camera regulating block and light source regulating block in proper order, camera regulating block and light source regulating block on all seted up with guide post assorted guiding hole.
3. The apparatus for inspecting the integrity of a gear sleeve manufacturing process according to claim 1, wherein: the tooth sleeve fixing clamp comprises a first mounting plate (3-1), a bidirectional screw module (3-2), a connecting piece (3-3), a sliding block (3-4), a linear sliding rail (3-5) and positioning blocks (3-6), wherein the linear sliding rail is fixed on a workbench, the bidirectional screw module is installed on one side of the first mounting plate, the first mounting plate is fixed at the bottom of the workbench, the linear sliding rail is connected with two positioning blocks through the two sliding blocks, the two positioning blocks are arranged relatively, V-shaped positioning grooves are formed in one surfaces, opposite to the two positioning blocks, of the two sliding blocks are respectively connected with a connecting piece, the connecting piece penetrates through the workbench to be connected with the bidirectional screw module, and a through groove for penetrating the connecting piece is formed in the top of the workbench.
4. The apparatus for inspecting the integrity of a gear sleeve manufacturing process according to claim 1, wherein: the gear sleeve overturning clamp comprises a second mounting plate (5-1), an overturning servo motor (5-2), a rotating shaft (5-3), a U-shaped seat (5-4), two supporting plates (5-5) and two clamping jaws (5-6), wherein the second mounting plate is fixed on a workbench, the workbench is relatively provided with the two supporting plates, the rotating shaft is horizontally and rotatably connected between the two supporting plates, one end of the rotating shaft penetrates through the supporting plates to be connected with the overturning servo motor fixed on the second mounting plate, the two clamping jaws are arranged, the two clamping jaws are oppositely arranged and respectively connected with a cylinder (5-8) fixed on the U-shaped seat, and the U-shaped seat is fixed on the rotating shaft and rotates along with the rotating shaft.
5. An apparatus for inspecting the integrity of a gear sleeve manufacturing process according to claim 4 wherein: two oil buffers (5-7) are arranged on the second mounting plate, the U-shaped seat is in contact with one oil buffer in the overturning process, and the U-shaped seat is limited through the oil buffers.
6. The apparatus for inspecting the integrity of a gear sleeve manufacturing process according to claim 1, wherein: the gear sleeve conveying system is composed of a conveying servo motor (6), a conveying belt (2), a driving wheel and a driven wheel, wherein the driving wheel and the driven wheel are respectively installed at the top of a workbench, the conveying belt is sleeved on the driving wheel and the driven wheel and conveys along with the rotation of the driving wheel and the driven wheel, the driving wheel is connected with the conveying servo motor fixed at the top of the workbench, the driving wheel rotates through the driving of the conveying servo motor, and the conveying belt penetrates through two stand columns.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021242414.2U CN212693607U (en) | 2020-06-30 | 2020-06-30 | Device for checking integrity of gear sleeve machining process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021242414.2U CN212693607U (en) | 2020-06-30 | 2020-06-30 | Device for checking integrity of gear sleeve machining process |
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| Publication Number | Publication Date |
|---|---|
| CN212693607U true CN212693607U (en) | 2021-03-12 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021242414.2U Active CN212693607U (en) | 2020-06-30 | 2020-06-30 | Device for checking integrity of gear sleeve machining process |
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| Country | Link |
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| CN (1) | CN212693607U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113000413A (en) * | 2021-05-06 | 2021-06-22 | 菲特（天津）检测技术有限公司 | System, method and terminal for detecting surface defects of synchronizer gear sleeve based on machine vision |
-
2020
- 2020-06-30 CN CN202021242414.2U patent/CN212693607U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113000413A (en) * | 2021-05-06 | 2021-06-22 | 菲特（天津）检测技术有限公司 | System, method and terminal for detecting surface defects of synchronizer gear sleeve based on machine vision |
| CN113000413B (en) * | 2021-05-06 | 2022-07-05 | 菲特（天津）检测技术有限公司 | System, method and terminal for detecting surface defects of synchronizer gear sleeve based on machine vision |
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