CN212636856U - Production line of leveling mechanism and composite board - Google Patents

Production line of leveling mechanism and composite board Download PDF

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Publication number
CN212636856U
CN212636856U CN201922382733.7U CN201922382733U CN212636856U CN 212636856 U CN212636856 U CN 212636856U CN 201922382733 U CN201922382733 U CN 201922382733U CN 212636856 U CN212636856 U CN 212636856U
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China
Prior art keywords
leveling
guide
support part
leveling support
guide roller
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CN201922382733.7U
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Chinese (zh)
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张轲
唐建福
顾晨熠
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Zhejiang Dinmei Intelligent Decoration Co ltd
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Zhejiang Dinmei Intelligent Decoration Co ltd
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Abstract

The utility model discloses a leveling mechanism, include: at least one first leveling assembly; the second flattening component is arranged in parallel with the first flattening component and is consistent with the processing feeding direction; the traction force for drawing the plate along the feeding direction on the second leveling assembly is slightly larger than that of the first leveling assembly. The utility model provides a production line of levelling mechanism and composite sheet can realize the automated production of three-dimensional board, and can be applicable to the production of the three-dimensional board of different models or other composite sheets, and application range is wide.

Description

Production line of leveling mechanism and composite board
Technical Field
The utility model relates to a mechanical production equipment especially relates to a production line of levelling mechanism and composite sheet.
Background
The composite board (or plate) is used as a building material, particularly a metal composite board, and has the advantages of better effects of the traditional wood material, such as good mechanical strength, good corrosion resistance, long service life and the like.
When the composite board is produced, a production line is usually adopted for production, a composite board such as a multi-dimensional board is obtained from a rolled raw material such as an aluminum plate after production, and the composite board is subjected to the procedures of raw material flattening, forming, cutting, finished product conveying and the like.
Disclosure of Invention
The utility model discloses not enough to among the prior art, provide a levelling mechanism and production line, carry out two-way level to panel through this levelling mechanism, level effectually, and the first traction force of leveling the subassembly is greater than the traction force that the subassembly was leveled to the second, and supplementary drawing play template is carried along direction of feed and is realized the transport effect to the template.
In order to solve the technical problem, the utility model discloses a following technical scheme can solve:
a grading mechanism comprising:
at least one first leveling component, which is arranged in the same direction as the processing feeding direction;
the second flattening component is arranged in parallel with the first flattening component and is consistent with the processing feeding direction;
the traction force for drawing the plate along the feeding direction on the second leveling assembly is slightly larger than that of the first leveling assembly.
Preferably, the first leveling assembly comprises at least one pair of first leveling guide rollers and a first leveling support seat for supporting the first leveling guide rollers, the first leveling support seat is connected with the rack, and a first leveling channel is formed between the pair of first leveling guide rollers and used for guiding the template during leveling; the first leveling guide roller and the first leveling support seat are in rotating connection, and the first leveling guide roller is driven to rotate along the direction the same as the feeding direction through the first driving assembly.
Preferably, at least one leveling guide roller I is arranged into an adjustable structure along the vertical and/or horizontal direction, the mold is adjusted by a fifth adjusting device to move along the vertical direction, the fifth adjusting device comprises a fifth guide piece and a fifth guide channel, the fifth guide piece is connected with the leveling guide roller I, and the fifth guide channel is arranged on the leveling support seat I and is arranged along the length direction of the leveling support seat I.
Preferably, the guide member five includes guide body five and guide way five, guide way five sets up in guide body five both sides, be equipped with on the guide body five with level the connecting hole five that the deflector roll links to each other, the upper end of guide body five links to each other with the direction drive unit for drive guide member five and level the deflector roll as a whole and slide along vertical direction.
Preferably, the first leveling support seat comprises a first leveling support body, a first leveling support part and a second leveling support part, the first leveling support part and the second leveling support part are arranged on the first leveling support body, and a first placing space is formed between the first leveling support part and the second leveling support part and is used for placing and mounting the fifth guide piece and the first leveling guide roller;
the guide channel five is composed of a first leveling support part and a second leveling support part and a space between the first leveling support part and the second leveling support part, the guide groove five is clamped on the first leveling support part and the second leveling support part, and the first leveling guide roller and the guide piece five slide along the end parts of the first leveling support part and the second leveling support part as a whole under the driving of the guide driving unit.
Preferably, the second leveling assembly comprises at least one pair of leveling guide rollers II and a leveling support seat II for supporting the leveling guide rollers II, the leveling support seat II is connected with the rack, and a leveling channel II is formed between the pair of leveling guide rollers II and is used for guiding the leveling template; and the leveling guide roller II and the leveling support seat II are rotationally connected, and the second driving assembly drives the leveling guide roller II to rotate along the direction same as the feeding direction.
Preferably, at least one leveling guide roller II is arranged into an adjustable structure along the vertical direction and/or the horizontal direction, the mold is adjusted by a sixth adjusting device to move along the vertical direction, the sixth adjusting device comprises a guide part six and a guide channel six, the guide part six is connected with the leveling guide roller II, and the guide channel six is arranged on the leveling support seat II and is arranged along the length direction of the leveling support seat II.
Preferably, six guide parts include six guide bodies and six guide grooves, six guide grooves are formed in two sides of the six guide bodies, six connecting holes connected with the two smooth guide rollers are formed in the six guide bodies, the upper ends of the six guide bodies are connected with the guide driving unit and used for driving the six guide parts and the two smooth guide rollers to slide along the vertical direction as a whole.
Preferably, the second leveling support seat comprises a second leveling support body, a third leveling support part and a fourth leveling support part, wherein the third leveling support part and the fourth leveling support part are arranged on the second leveling support body;
the guide channel six is composed of a third leveling support part and a fourth leveling support part and a space between the third leveling support part and the fourth leveling support part, the guide groove six is clamped on the third leveling support part and the fourth leveling support part, and the second leveling guide roller and the guide member six are integrally driven to slide along the end parts of the third leveling support part and the fourth leveling support part through the guide groove six.
The raw material feeding mechanism is used for placing and feeding the plates;
a composite board production line, comprising:
the raw material feeding mechanism is used for placing and feeding the plates;
the first film laminating mechanism is used for laminating the film on the surface of the plate;
at least one demolding mechanism, the direction of feed setting along raw materials feed mechanism, including mould subassembly, mould supporting seat and with raw materials feed mechanism adapt to the guide unit who sets up, demolding mechanism sets up to elevation structure.
The leveling mechanism is used for leveling the demolding plate.
The utility model discloses gain following beneficial effect:
(1) the leveling mechanism of the utility model, wherein the first leveling component is arranged in the same way as the processing feeding direction, namely, the leveling direction of the force applied to the plate is carried out along the same direction as the feeding direction; the second flattening component is arranged in the same direction with the processing feeding direction, namely the flattening direction of the plate is applied along the direction in the same direction with the feeding direction, so that the plate is flattened in two directions, and the surface flatness of the flattened plate is good; and the traction force on the second leveling component is slightly larger than that of the first leveling component, so that the plate is further pulled to be conveyed along the feeding direction without being additionally matched with a power device, the structure is simplified, and the cost is saved.
(2) The utility model discloses a production line accomplishes the full chain production of multi-dimensional board from the material loading to finished product, and full automated assembly line production improves the production efficiency and the quality of product greatly.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without undue limitation to the invention. In the drawings:
FIG. 1 is a schematic structural view of an embodiment of a leveling mechanism of the present invention;
fig. 2 is a schematic structural view of a first leveling assembly embodiment of the present invention;
figure 3 is a front view of a first smoothing assembly embodiment of the present invention;
fig. 4 is a schematic structural view of a fifth embodiment of the guide member of the present invention;
figure 5 is a front view of an embodiment of a guide of the present invention;
FIG. 6 is a schematic structural view of a second embodiment of a smoothing assembly of the present invention;
figure 7 is a front view of a second embodiment of a second fairing assembly of the present invention;
fig. 8 is a schematic structural view of six embodiments of the guide member of the present invention;
FIG. 9 is a first schematic structural diagram of an embodiment of a multi-dimensional board production line of the present invention;
FIG. 10 is a schematic structural diagram of an embodiment of a multi-dimensional board production line of the present invention;
FIG. 11 is a schematic structural view of an embodiment of the material feeding mechanism of the present invention;
FIG. 12 is a front view of a first embodiment of a laminating mechanism according to the present invention;
FIG. 13 is a schematic structural view of an embodiment of the material placement assembly of the present invention;
FIG. 14 is a schematic structural view of an embodiment of a material guiding apparatus according to the present invention;
FIG. 15 is a schematic structural view of a first embodiment of a film covering mechanism according to the present invention;
FIG. 16 is a schematic structural view of an embodiment of a demolding mechanism of the present invention;
figure 17 is a front view of an embodiment of a demolding mechanism of the present invention.
Detailed Description
In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the drawings of the embodiments of the present invention are combined below to clearly and completely describe the technical solution of the embodiments of the present invention. It is to be understood that the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments, which can be obtained by a person skilled in the art without any inventive work based on the described embodiments of the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and to simplify the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood according to specific situations by those skilled in the art.
In the present disclosure, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact between the first and second features, or may comprise contact between the first and second features not directly. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature.
Unless defined otherwise, technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention belongs. The use of "first," "second," and similar terms in the description and in the claims does not indicate any order, quantity, or importance, but rather is used to distinguish one element from another. Also, the use of the terms "a" or "an" and the like do not denote a limitation of quantity, but rather denote the presence of at least one.
As shown in fig. 1-8, as an embodiment of the present invention, a leveling mechanism is used to level the surface of a plate material to form a part of a composite plate production line, and heroic is used for processing the composite plate. In this embodiment, the mold-stripping mechanism 300 performs mold-stripping to form a mold-stripping plate, the mold on the surface of the mold-stripping plate is basically formed, and the leveling mechanism 500 of this embodiment levels the surface of the mold-stripping plate, so the leveling mechanism 500 of this embodiment is preferably disposed downstream of the mold-stripping mechanism 300.
According to the utility model discloses an embodiment, as shown in fig. 1-8, level mechanism 500 includes first flat subassembly 501 and the flat subassembly 502 of second, and the preferred flat subassembly 502 of second is parallel arrangement with first flat subassembly 501, and the template of being convenient for carries along direction of feed when leveling, and levels effectually. In the present embodiment, the stripper plates are leveled by the first leveling assembly 501 and the first leveling assembly 501 along two directions, and are pulled or guided to the next structural unit for processing by the second leveling assembly 502 (which also has a guiding function), the first leveling assembly 501 of the present embodiment may be provided as one or more sets, the second leveling assembly 502 may be provided as multiple sets, and when the stripper plates are stripped from the mold assembly 301 and formed, the stripper plates are guided out to the leveling mechanism for processing by the second leveling assembly 502, the pulling force direction of the first leveling assembly 501 of the present embodiment is the same as the feeding direction of the stripper plates, and is also the same as the rotating direction of the second leveling assembly 502, but for transporting and processing the stripper plates along the feeding direction of the production line, the pulling force of the second leveling assembly 502 for pulling the stripper plates along the feeding direction is slightly larger than the pulling force of the first leveling assembly 501, the dual functions of leveling and conveying the stripping plate are realized.
In this embodiment, the first leveling assembly 501 includes at least one pair of leveling guide rollers 5011 and leveling bearings 5012, the leveling bearings 5012 are connected to the frame 1000, and the leveling bearings 5012 are used for supporting the leveling guide rollers 5011. In the embodiment, a leveling channel 5013 for leveling the die plate is formed between the pair of leveling guide rollers 5011, both ends of the leveling guide roller 5011 are connected with the leveling support seats 5012 through rotating shafts, and are driven by the first driving assembly 5034, and the leveling guide roller can rotate relative to the leveling support seats 5012, and the rotating direction is the same as the feeding direction. When the template passes through the leveling channel 5013, the surface of the template is flattened by the pair of leveling guide rollers 5011, so that the leveling of the template is completed, the size of the path of the leveling channel 5013 can be adjusted, for example, by adjusting two or one leveling guide roller 5011, the depth dimension of the leveling channel 5013 can be changed, in this embodiment, the leveling guide roller 5011 can be adjusted along both the horizontal direction and the vertical direction, the embodiment is described by taking the vertical direction of the leveling guide roller 5011 as an example, and the leveling guide roller 5011 is adjusted by the fifth adjusting device 503 to realize the position adjustment of the leveling guide roller 5011 along the vertical direction, on one hand, the depth dimension of the leveling channel 5013 can be adjusted to realize the mold stripping forming of the template with different thicknesses, on the other hand, the leveling guide roller 5011 can be adjusted to a proper height, with the normal feeding and the transport that adapt to other panels, when the levelling mechanism 500 of this embodiment need not adopt, the utility model discloses a production line can also be applicable to the processing of other panels, need not to launch two or many production lines, has solved area big, problem with high costs.
In this embodiment, the fifth adjusting device 503 includes five guide members 5031 (which may be configured as a slider), five guide channels 5032 (which may be configured as a guide rail), and a fifth operating member, where the first leveling guide roller 5011 of this embodiment is connected to the five guide members 5031, the five guide channels 5032 are disposed on the first leveling seat 5012 and are disposed along the height direction of the first leveling seat 5012, and the five guide channels 5032 may be integrally configured with the first leveling seat 5012 or separately configured with the first leveling seat 5012, that is, the five guide channels 5032 may be detachably disposed on the first leveling seat 5012. The leveling guide roller 5011 and the guide member five 5031 as a whole can slide along the guide channel five 5032 to a desired position under the driving of the driving force to realize the adjustment of the position of the leveling guide roller 5011. In this embodiment, as shown in the figure, the five guide pieces 5031 comprise five guide bodies 5035 and five guide grooves 5036, the five guide grooves 5036 are arranged on two sides of the five guide bodies 5035, the five guide grooves 5036 can be integrally arranged with the five guide bodies 5035, and when the five guide grooves 5036 are arranged in an integral structure, the five guide grooves 5036 are formed by grooves arranged on two sides of the five guide bodies 5035 and are used for being connected with the first flat supporting seat 5012; or, the guide groove five 5036 can be separately arranged, and when the guide groove five 5036 is arranged in a separate structure, the guide groove five 5036 is connected with two sides of the guide body five 5035 and is detachably connected to the guide body five 5035 for being connected with the first flat supporting seat 5012. The five guide body 5035 of the embodiment is provided with five connecting holes 5030 for connecting two ends of the first leveling guide roller and connecting with the first leveling guide roller into an integral structure to form a common guide structure, so as to realize adjustment along the height direction of the first leveling support seat 5012. In this embodiment, the upper end of the guide body five 5035 is connected to a guide drive unit by which the guide five 5031 and the leveling guide roller one are driven to slide as a unit in the vertical or height direction to achieve adjustment of the leveling guide roller one in the vertical direction.
In this embodiment, the first flat supporting seat 5012 includes a first flat supporting body 5014, a first flat supporting portion 5015 and a second flat supporting portion 5016, wherein the first flat supporting portion 5015 and the second flat supporting portion 5016 are disposed on the first flat supporting body 5014 and are integrally formed with the first flat supporting body 5014, wherein a first placing space is formed between the first flat supporting portion 5015 and the second flat supporting portion 5016 for placing and mounting the five guide members 5031, and the first flat guide roller is connected to the five guide members 5031 through a rotating shaft at an end portion thereof and is supported by the five guide members 5031. The guide passage five of the embodiment is composed of the leveling support part one 5015 and the leveling support part two 5016 and the space between them, the guide part five 5031 is clamped on the leveling support part one 5015 and the leveling support part two 5016 through the guide groove five 5036, and the leveling guide roller one and the guide part five 5031 as a whole slide along the guide passage five through the guide groove five 5036 under the driving of the guide driving unit, namely slide along the end parts of the leveling support part one 5015 and the leveling support part two 5016, so as to realize the adjustment of the leveling guide roller one along the vertical direction.
In this embodiment, the operating element five of this embodiment may be set to be a manual or automatic operation structure, so as to facilitate the adjustment of the position of the leveling guide roller 5011, or may be a combination of a manual and an automatic operation structure, and on the premise of automatically adjusting the position of the leveling guide roller 5011, the operating element five is configured with the manual operation structure, so that the position required by the leveling guide roller 5011 can be more accurately adjusted, so that the leveling guide roller 5011 of this embodiment is adjusted to a required position by the operation of the operating element five, so as to be suitable for the processing of the plates with different thicknesses, and also, under the driving of a power source, the leveling guide roller 5011 can be adjusted to a larger position upwards and/or to a larger position downwards, so that the leveling channel 5013 is located at a sufficiently deep position, that is a larger space formed by the aligned leveling guide roller 5011, and can be suitable for the processing of other plates. In this embodiment, when the fifth adjusting device 503 is connected to the leveling guide roller one 5011, preferably, both ends of the leveling guide roller one 5011 are connected to the five guide members 5031, and the five guide channels 5032 are respectively and correspondingly arranged on both sides of the leveling support seat one 5012 for matching with the five guide members 5031.
In this embodiment, as shown in fig. 6 to 8, the second leveling component 502 not only plays a leveling role, but also plays a role in traction and guidance, the template is taken out after the leveling is performed by the first leveling component 501, and then the second leveling component 502 is leveled and simultaneously the template is led out to a downstream structural unit for processing, the second leveling component 502 of this embodiment includes at least a pair of leveling guide rollers two 5021 and a leveling support seat two 5022, the leveling support seat two 5022 is connected with the rack 1000, and the leveling support seat two 5022 is used for supporting the leveling guide rollers two 5021. In this embodiment, a second leveling channel 5023 for leveling the template is formed between the two leveling guide rollers 5021, two ends of the two leveling guide rollers 5021 are connected with the second leveling support seat 5022 through a rotating shaft, and are driven by a second driving assembly 5044, and under the driving of the driving member, the two leveling support seats 5022 can rotate relatively and rotate in the same direction as the feeding direction of the plate. When the die-out plate passes through the second leveling channel 5023, the paired leveling guide rollers 5021 extrude and level the surface of the die-out plate to level the die-out plate, the path size of the leveling channel second 5023 can be adjusted, for example, by adjusting the two or one leveling guide roller second 5021, the depth dimension of the leveling channel second 5023 can be changed, in this embodiment, the leveling guide rollers second 5021 can be adjusted along both the horizontal direction and the vertical direction, in this embodiment, the vertical direction of the leveling guide rollers second 5021 can be adjusted as an example, and the leveling guide rollers second 5021 can be adjusted by the sixth adjusting device 504 to realize the position adjustment of the leveling guide rollers second 5021 along the vertical direction, on one hand, the depth dimension of the leveling channel second 5023 can be adjusted to realize the die-out molding of the die-out plates with different thicknesses, on the other hand, the leveling guide rollers second 5021 can be adjusted to a proper height, with the normal feeding and the transport that adapt to other panels, when the second flattening mechanism of this embodiment need not adopt, the utility model discloses a production line can also be applicable to the processing of other panels, need not to launch two or many production lines, has solved area big, problem with high costs.
In this embodiment, the sixth adjusting device 504 includes a guide six 5041 (which may be configured as a slider), a guide channel six 5042 (which may be configured as a guide rail), and an operating member six 5043, in this embodiment, the leveling guide roller two 5021 is connected to the guide six 5041, the guide channel six 5042 is disposed on the leveling support seat two 5022 and is disposed along the height direction of the leveling support seat two 5022, and the guide channel six 5042 may be configured as an integral structure of the leveling support seat two 5022 or as a separate structure of the leveling support seat two 5022, that is, the guide channel six 5042 is a guide rail structure detachably disposed on the leveling support seat two 5022. Driven by the driving force, the leveling guide roller II 5021 and the guide member six 5041 can slide to a required position along the guide channel six 5042 as a whole, so that the position of the leveling guide roller II 5021 can be adjusted. In this embodiment, as shown in the drawing, the guide six 5041 includes a guide body six 5045 and a guide groove six 5046, the guide groove six 5046 is provided at both sides of the guide body six 5045, the guide groove six 5046 may be integrally provided with the guide body six 5045, and when provided as an integral structure, the guide groove six 5046 is formed by grooves provided at both sides of the guide body six 5045 for connecting with the flat support seat two 5022; the guide groove six 5046 is connected with two sides of the guide body six 5045 when the guide groove six 5045 is arranged into a split structure, and is detachably connected with the guide body six 5045 and is used for being connected with the leveling support seat two 5022. The six 5045 guide bodies of the embodiment are provided with six 5040 connecting holes for connecting two ends of the second smooth guide roller 5021 and connecting the two ends of the second smooth guide roller 5021 with the second smooth guide roller to form a common guide part structure, so that the height direction of the second smooth support seat 5022 is adjusted. In this embodiment, the upper end of the guide body six 5045 is connected to a guide driving unit, by which the guide member six 5041 and the leveling guide roller two are driven to slide as a whole in the vertical or height direction, so as to achieve adjustment of the leveling guide roller two in the vertical direction.
In this embodiment, the second leveling support bracket 5022 includes a second leveling support body 5024, a third leveling support part 5025 and a fourth leveling support part 5026, wherein the third leveling support part 5025 and the fourth leveling support part 5026 are disposed on the second leveling support body 5024 and are integrated with the second leveling support body 5024, a second placement space is formed between the third leveling support part 5025 and the fourth leveling support part 5026 for placing and installing a six 5041 guide member, and the second leveling guide roller is connected with the six 5041 guide member through a rotation shaft at an end portion and is supported by the six 5041 guide member. The guide channel six of the embodiment is composed of the leveling support part three 5025 and the leveling support part four 5026 and the space between the leveling support part three 5025 and the leveling support part four 5026, the guide piece six 5041 is clamped on the leveling support part three 5025 and the leveling support part four 5026 through the guide groove six 5046, and under the driving of the guide driving unit, the leveling guide roller two and the guide piece six 5041 as a whole slide along the guide channel six through the guide groove six 5046, namely slide along the end parts of the leveling support part three 5025 and the leveling support part four 5026, so that the adjustment of the leveling guide roller two along the vertical direction is realized.
In this embodiment, the operating element six of this embodiment may be set to a manual or automatic operation structure, so as to adjust the position of the leveling guide roller two 5021, or may be a combination of a manual and an automatic operation structure, on the premise of automatically adjusting the position of the leveling guide roller two 5021, the manual operation structure is reconfigured by the operating element six, and the position required by the leveling guide roller two 5021 can be adjusted more precisely, so that the leveling guide roller two 5021 of this embodiment is adjusted to a required position by the operation of the operating element six, so as to adapt to the processing of the plates with different thicknesses, and the leveling guide roller two 5021 can be adjusted up to a larger position and/or down to a larger position under the driving of the power source, so that the leveling channel two 5023 is in a sufficiently deep position, that the space formed by the paired leveling guide rollers two 5021 is larger, and can be suitable for the processing of other plates. In this embodiment, when the sixth adjusting device 504 is connected to the second leveling guide roller 5021, preferably, both ends of the second leveling guide roller 5021 are connected to the six guide 5041, and the six guide channels 5042 are respectively and correspondingly disposed on both sides of the second leveling support seat 5022 and are used for being matched with the six guide 5041.
According to the utility model discloses an embodiment, go out the template and carry out the level and smooth back from first flat subassembly 501 and the flat subassembly 502 of second, wherein first flat subassembly 501 levels out the template along the direction the same with direction of feed, wherein the second levels subassembly 502 and levels out the template along the direction the same with direction of feed, first flat subassembly 501 constitutes leveling mechanism 500 jointly with the flat subassembly 502 of second and levels out the template after the shaping, and level along two directions, the template terminal surface that obtains after leveling is more level and smooth.
As shown in fig. 9 to 17, as an embodiment of the present invention, a multi-dimensional board production line is mainly used for producing composite boards such as multi-dimensional boards, and can also be used for processing other composite boards with multi-layer structures, all within the scope of the present embodiment. In the embodiment, as shown in fig. 1 and 2, the production line comprises a raw material feeding mechanism 100, a first laminating mechanism 200, a demolding mechanism 300, a leveling mechanism 500, a shaping mechanism 400, an auxiliary driving mechanism 900, a cooling mechanism 600, a third laminating mechanism 700 and a shearing mechanism 800, and the production line is used for completing full-chain production of multi-dimensional plates from feeding to finished products, and is used for automatic production line production, so that the production efficiency and quality of products are greatly improved. The material feeding mechanism 100 of the present embodiment is used for feeding a sheet material, that is, a rolled sheet material is unfolded by the material feeding mechanism 100 to a suitable flat structure, and then enters the next step of the first film covering mechanism 200 to be covered with a film, and then is processed into a mold by the mold discharging mechanism 300. As shown in fig. 3, the raw material feeding mechanism 100 includes a raw material placing assembly 101 and a raw material guiding device 102, the raw material placing assembly 101 can be provided in plural, and can be set according to the processing requirement, and is mainly used for placing the raw material of the board of the present invention, the raw material placing assembly 101 can be adjusted with respect to the rack, for example, an adjusting structure is provided at the bottom of the raw material placing assembly 101 to adjust the required position according to the requirement of placing the raw material, as shown in fig. 5, wherein the raw material placing assembly 101 includes a raw material placing roller 103 and a raw material placing rack 104, the raw material placing roller 103 is sleeved on the raw material placing roller 103, the raw material placing roller 103 is supported by the raw material placing rack 104, the raw material placing rack 104 is connected with the rack 1000, the raw material placing rack 104 can be adjusted with respect to the rack, on the one, the raw material placing assembly 101 is adjusted to a containing position for placing, the placing position of the raw material placing assembly 101 can be used for processing and placing other plates, the raw material placing roller 103 of the embodiment can rotate around the raw material placing rack 104 under the driving of a power unit, and the conveying of raw materials along the feeding direction is assisted; the raw material is provided with a plurality of guide units and arranged along the feeding direction of the plate (multi-dimensional plate), and is used for unfolding the raw material on the raw material placing assembly 101 and conveying the raw material to the first film coating mechanism 200 for coating by the driving of a power source.
According to an embodiment of the present invention, as shown in fig. 12-14, the material guiding device 102 comprises a first guiding component 1, a second guiding component 2 and a third guiding component 3 for leveling or spreading the material along the length direction. First direction subassembly 1 and the unequal height of second direction subassembly 2 setting of this embodiment, first direction subassembly 1 or second direction subassembly 2 can set up to the multiunit, be as multiple implementation mode promptly, first direction subassembly 1 and second direction subassembly 2 respectively set up to a set of, or first direction subassembly 1 sets up to a set of, second direction subassembly 2 respectively sets up to multiunit such as two sets of, or first direction subassembly 1 sets up to multiunit such as two sets of, second direction subassembly 2 respectively sets up to a set of, the combination of first direction subassembly 1 and second direction subassembly 2 is used for the raw materials to expand along length direction, the raw materials is through first direction subassembly 1 and second direction subassembly 2 of unequal height, the area that the increase raw materials expanded, thereby realize the extension of raw materials. In order to further stretch the raw material to the flatness required by the demolding mechanism 300, and then flatten the raw material by the third guiding component 3, the third guiding component 3 of this embodiment may be set to one or more groups, one or more groups may be set after the second guiding component 2, or one or more groups may be set between the second guiding component 2 and the next first guiding component 1, the third guiding component 3 of this embodiment is preferably set at the downstream of the second guiding component 2, and the raw material is conveyed and pulled onto the first film covering mechanism 200 by the third guiding component 3 after being flattened by the first guiding component 1 and the second guiding component 2. The raw materials of this embodiment pass through first direction subassembly 1, second direction subassembly 2 and third direction subassembly 3, and it is long to make the stroke that the raw materials expandes, more can improve the roughness that the raw materials extends, and the raw materials of this embodiment passes through the third direction subassembly 3 that the raw materials that first direction subassembly 1 or second direction subassembly 2 extend again and flattens, accomplishes the material loading of raw materials, expandes the raw materials and carries out the tectorial membrane of the upper surface and/or the lower surface of raw materials on first tectorial membrane mechanism 200.
According to the embodiment of the present invention, as shown in fig. 14, the first guiding assembly 1 includes a first guiding rod 11 and a first guiding support member 12, the first guiding rod 11 of the present embodiment can be set to one or more, the first guiding rod 11 is supported by the first guiding support member 12, the first guiding support member 12 of the present embodiment is connected to the frame 1000, the first guiding support member 12 can be set to a fixed structure or an adjustable structure with respect to the frame 1000, for example, according to the model size of the plate, the length of the first guiding rod can be adjusted in time to adapt to the extension conveying of the plate. The two ends of the first guide roller 11 are connected with the first guide support 12 and can rotate relative to the first guide support 12, so that the two ends of the first guide roller 11 are connected with the first guide support 12 through the rotating shafts, the first guide roller can rotate relative to the second guide roller under the driving of the power source, and the rotating direction of the first guide roller is preferably consistent with the feeding direction of the plates, so that the plates are driven to be fed and conveyed along the feeding direction.
According to the embodiment of the present invention, as shown in fig. 14, the second guiding component 2 comprises a second guiding roller 21 and a second guiding supporting component 22, wherein the second guiding roller 21 and the first guiding roller 11 are set in different heights, and the space formed between the second guiding roller 21 and the first guiding roller 11 is convenient for the extension of the raw material. The second guide rollers 21 of this embodiment may be one or more, the second guide rollers 21 are supported by the second guide support 22, the second guide support 22 of this embodiment is connected to the frame 1000, and the second guide support 22 may be set to be a fixed structure relative to the frame 1000, or may be set to be an adjustable structure, for example, according to the type size of the plate, the length size of the second guide rollers 21 may be adjusted in time to adapt to the stretching and conveying of the plate. In this embodiment, both ends of the second guide roller 21 are connected to the second guide support 22 and can rotate relative to the second guide support 22, so both ends of the second guide roller 21 in this embodiment are connected to the second guide support 22 through a rotating shaft, and the second guide roller 21 rotates relative to the second guide support under the driving of the power source, and in this embodiment, it is preferable that the rotating direction of the second guide roller 21 coincides with the feeding direction of the sheet material, so as to drive the sheet material to be fed and conveyed along the feeding direction.
According to the embodiment of the present invention, as shown in fig. 15, the third guiding assembly 3 includes three guiding rods 31 and three guiding support members 32, the three guiding rods 31 of the present embodiment can be set to one or more, the three guiding rods 31 are supported by the three guiding support members 32, the three guiding support members 32 of the present embodiment are connected to the frame 1000, the three guiding support members 32 can be set to a fixed structure or an adjustable structure relative to the frame 1000, for example, according to the model size of the plate, the length of the three guiding rods 31 can be adjusted in time, so as to adapt to the extension conveying of the plate. In the present embodiment, both ends of the guide roller three 31 are connected to the guide support member three 32 and can rotate relative to the guide support member three 32, so both ends of the guide roller three 31 in the present embodiment are connected to the guide support member three 32 through a rotating shaft, and the guide roller three can rotate relative to each other under the driving of the power source, and the rotating direction of the guide roller three is preferably consistent with the feeding direction of the sheet material, so as to drive the sheet material to be conveyed to the first laminating mechanism 200 along the feeding direction.
According to the embodiment of the present invention, as shown in fig. 12, the first film covering mechanism 200 comprises a first film device 201, a second film device 202, a first compound device 203, and a film covering support base 204, the film covering support base 204 is disposed on the frame 1000 for supporting the first film device 201, the second film device 202, and the first compound device 203, wherein the first film device 201 conveys the adhesive film to the first compound device 203, the second film device 202 conveys the adhesive film to the first compound device 203, the third guide assembly 3 conveys and guides the sheet material to the first compound device 203, so that the upper surface and the lower surface of the sheet material are respectively attached with the adhesive film by the first compound device 203, after the sheet material is compounded by the first compound device 203, the upper surface and the lower surface of the sheet material are covered with the adhesive film, and then conveyed to the mold discharging mechanism 300 for molding, the upper surface and the lower surface of the sheet material are covered with the film by the first film covering mechanism 200, on one hand, the adhesive film plays a role in protecting the surface of the plate, the plate can buffer the damage to the plate when being accumulated and formed on the mold stripping mechanism 300 through a mold, and on the other hand, the composite capacity of connecting the stripping plate and the panel is further improved when the stripping plate is shaped, namely the obtained multi-dimensional plate structure is firmer.
According to the utility model discloses an embodiment, panel enters into and carries out the mould shaping on demolding mechanism 300 after accomplishing the upper and lower surface tectorial membrane to panel through first tectorial membrane mechanism 200, obtains the play template that has the model structure. In this embodiment, as shown in fig. 16 and 17, one or more mold ejection mechanisms 300 may be provided and are disposed along the multi-dimensional board feeding direction, the mold ejection mechanism 300 includes a mold assembly 301, a mold support 302, a fourth guide assembly 303, and a fifth guide assembly 304, the mold support 302 of this embodiment is used for supporting the mold assembly 301 and/or the fourth guide assembly 303, and/or the fifth guide assembly 304, the mold support 302 is connected to the frame 1000, and two ends of the mold assembly 301 are respectively connected to the mold support 302 and can be adjusted in the vertical direction and the horizontal direction with respect to the mold support 302. In this embodiment, the plate is guided or pulled onto the mold assembly 301 from the first laminating mechanism 200 through the fourth guide assembly 303 to be processed and molded, the template is discharged from the mold assembly 301, and the discharged template is guided out to a downstream structural unit such as a leveling mechanism through the fifth guide assembly 304 to be processed, and the leveling mechanism of this embodiment is used to level the surface of the template, so as to obtain a composite plate with a smoother surface.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it should be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not depart from the spirit and scope of the present invention.
In short, the above description is only a preferred embodiment of the present invention, and all the equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the scope of the present invention.

Claims (10)

1. A grading mechanism, comprising:
at least one first leveling assembly;
the second flattening component is arranged in parallel with the first flattening component and is consistent with the processing feeding direction;
the traction force for drawing the plate along the feeding direction on the second leveling assembly is slightly larger than that of the first leveling assembly.
2. The leveling mechanism according to claim 1, wherein the first leveling assembly comprises at least one pair of first leveling guide rollers and a first leveling support seat for supporting the first leveling guide rollers, the first leveling support seat is connected with the frame, and a first leveling channel is formed between the pair of first leveling guide rollers and is used for guiding the leveling of the template; the first leveling guide roller and the first leveling support seat are in rotating connection, and the first leveling guide roller is driven to rotate along the direction the same as the feeding direction through the first driving assembly.
3. The levelling mechanism according to claim 2, wherein at least one levelling guide roller one is arranged in a vertically and/or horizontally adjustable configuration, the mould being adjusted to move vertically by a fifth adjusting device, the fifth adjusting device comprising a guide member five and a guide channel five, the guide member five being connected to the levelling guide roller one, the guide channel five being arranged on the levelling support base one and along the length of the levelling support base one.
4. The leveling mechanism according to claim 3, wherein the guide member five comprises a guide body five and a guide groove five, the guide groove five is arranged on two sides of the guide body five, the guide body five is provided with a connecting hole five connected with the leveling guide roller one, and the upper end of the guide body five is connected with the guide driving unit for driving the guide member five and the leveling guide roller one to slide in the vertical direction as a whole.
5. The leveling mechanism according to claim 4, wherein the leveling support seat I comprises a leveling support body I, a leveling support part I and a leveling support part II, the leveling support part I and the leveling support part II are arranged on the leveling support body I, and a placing space I is formed between the leveling support part I and the leveling support part II and is used for placing and installing the guide member V;
the guide channel five is formed by a first leveling support part and a second leveling support part and a space between the first leveling support part and the second leveling support part, the guide groove five is clamped on the first leveling support part and the second leveling support part, and the first leveling guide roller and the guide piece five slide along the guide channel five as a whole under the driving of the guide driving unit.
6. The leveling mechanism according to claim 1, wherein the second leveling assembly comprises at least one pair of leveling guide rollers II and a leveling support seat II for supporting the leveling guide rollers II, the leveling support seat II is connected with the frame, and a leveling channel II is formed between the pair of leveling guide rollers II and is used for guiding the leveling of the template; and the leveling guide roller II and the leveling support seat II are rotationally connected, and the second driving assembly drives the leveling guide roller II to rotate along the direction same as the feeding direction.
7. The leveling mechanism according to claim 6, wherein at least one leveling guide roller two is provided as an adjustable structure in a vertical and/or horizontal direction, the mold is adjusted to move in the vertical direction by a sixth adjusting device, the sixth adjusting device comprises a guide member six and a guide channel six, the guide member six is connected with the leveling guide roller two, and the guide channel six is provided on the leveling support base two and is arranged along the length direction of the leveling support base two.
8. The leveling mechanism according to claim 7, wherein the six guide members comprise six guide bodies and six guide grooves, the six guide grooves are formed in two sides of the six guide bodies, the six guide bodies are provided with six connecting holes connected with the two leveling guide rollers, and the upper ends of the six guide bodies are connected with the guide driving unit and used for driving the six guide members and the two leveling guide rollers to slide in the vertical direction as a whole.
9. The leveling mechanism according to claim 8, wherein the leveling support base II comprises a leveling support body II, a leveling support part III and a leveling support part IV which are arranged on the leveling support body II, and a placing space II is formed between the leveling support part III and the leveling support part IV and is used for placing and mounting the guide member VI and the leveling guide roller II;
the guide channel six is formed by a third leveling support part and a fourth leveling support part and a space between the third leveling support part and the fourth leveling support part, the guide groove six is clamped on the third leveling support part and the fourth leveling support part, and the second leveling guide roller and the guide member six are integrally driven by the guide driving unit to slide along the end parts of the third leveling support part and the fourth leveling support part through the guide groove six;
and the raw material feeding mechanism is used for placing and feeding the plates.
10. A composite board production line, comprising:
the raw material feeding mechanism is used for placing and feeding the plates;
the first film laminating mechanism is used for laminating the film on the surface of the plate;
the mold stripping mechanism is arranged along the feeding direction of the raw material feeding mechanism and comprises a mold assembly, a mold supporting seat and a guide unit which is adaptive to the raw material feeding mechanism, and the mold stripping mechanism is arranged to be a lifting structure;
the leveling mechanism of any one of claims 1-9, configured to level a stripper plate.
CN201922382733.7U 2019-12-26 2019-12-26 Production line of leveling mechanism and composite board Active CN212636856U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201922382733.7U CN212636856U (en) 2019-12-26 2019-12-26 Production line of leveling mechanism and composite board

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201922382733.7U CN212636856U (en) 2019-12-26 2019-12-26 Production line of leveling mechanism and composite board

Publications (1)

Publication Number Publication Date
CN212636856U true CN212636856U (en) 2021-03-02

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922382733.7U Active CN212636856U (en) 2019-12-26 2019-12-26 Production line of leveling mechanism and composite board

Country Status (1)

Country Link
CN (1) CN212636856U (en)

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