CN212556904U - Automatic dish of trading tectorial membrane all-in-one of blowing dish - Google Patents

Automatic dish of trading tectorial membrane all-in-one of blowing dish Download PDF

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Publication number
CN212556904U
CN212556904U CN202020863429.4U CN202020863429U CN212556904U CN 212556904 U CN212556904 U CN 212556904U CN 202020863429 U CN202020863429 U CN 202020863429U CN 212556904 U CN212556904 U CN 212556904U
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China
Prior art keywords
disc
film
frame
servo
top end
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Active
Application number
CN202020863429.4U
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Chinese (zh)
Inventor
李强
张军
范理响
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Dongjiang Plastic Product Suzhou Co ltd
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Dongjiang Plastic Product Suzhou Co ltd
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Abstract

The utility model relates to an automatic dish tectorial membrane all-in-one that trades of blowing dish, including a frame, and set up two stop gear of frame bottom, a servo feed mechanism, a transport mechanism, a pad pasting mechanism, a servo unloading mechanism and an electric cabinet, frame length direction's interior bottom end department is equipped with stop gear, is equipped with servo feed mechanism and servo unloading mechanism on one side of frame length direction in proper order, and the top department of frame is equipped with transport mechanism, and frame length direction's one end department is equipped with the electric cabinet, and the top department of electric cabinet is equipped with pad pasting mechanism. The automatic tray changing and film covering integrated machine for the blow molding tray has the advantages of being integral, adjustable, compatible, capable of improving production efficiency, reducing production cost and the like.

Description

Automatic dish of trading tectorial membrane all-in-one of blowing dish
Technical Field
The utility model relates to an automatic technical field, especially an automatic dish of trading tectorial membrane all-in-one of blowing dish.
Background
At present, after injection molding of a plurality of produced products is completed, the blow molding discs need to be loaded into the injection molding machine to ensure that the products cannot collide with each other to cause bad scratches, after each blow molding disc is filled with the products, a layer of protective film needs to be pasted on the whole disc to prevent the appearance surface of the products from being polluted by the external environment, the work is usually completed manually, and the work is many.
Each process uses one device, so that the space is occupied, the production and labor cost is improved, the manual operation efficiency is low, and each device is only used for one product, so that the universality is low.
Therefore, an integrated machine for automatically replacing and laminating the blow molding disc is developed to solve the defects.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the purpose is in order to overcome prior art not enough and provide an automatic change dish tectorial membrane all-in-one of blowing dish, has wholeness, controllability, compatibility to and promote production efficiency, advantages such as reduction in production cost.
In order to achieve the above purpose, the utility model adopts the technical scheme that: an automatic disc-changing and film-covering integrated machine for a blow molding disc comprises two limiting mechanisms, a servo feeding mechanism, a carrying mechanism, a film-covering mechanism, a servo blanking mechanism, an electric cabinet and a frame, wherein the limiting mechanisms are arranged at the inner bottom end in the length direction of the frame, the servo feeding mechanism and the servo blanking mechanism are sequentially arranged on one side in the length direction of the frame, the carrying mechanism is arranged at the top end of the frame, the electric cabinet is arranged at one end in the length direction of the frame, the film-covering mechanism is arranged at the top end of the electric cabinet, the servo feeding mechanism conveys a plurality of layers of blow molding discs to the top end of the frame through the servo feeding mechanism under the control of the electric cabinet, the electric cabinet controls the carrying mechanism to carry each blow molding disc to the film-covering mechanism, the film-covering mechanism covers the blow molding discs and cuts films under the control of the electric cabinet, and the servo blanking mechanism is used for blanking the blow molding disc coated with the film.
Preferably, stop gear includes many pin, a band pulley, a synchronous belt, a plurality of limit baffle and a support base, the pin sets up stop gear length direction's both ends department to the bottom is inserted and is equipped with a pin supporting seat, the bottom department of pin supporting seat is equipped with a plurality of first sliders, be equipped with many first guide rails on the support base length direction, limit baffle sets up the top department of supporting the base is and set up with one side of pin supporting seat, first slider with first guide rail sliding connection, the bottom department of band pulley with frame connection, the hold-in range pass through a briquetting with the bottom department of pin supporting seat is connected, the band pulley passes through the hold-in range drives the pin translation.
Preferably, the top end of the support base is further provided with a plurality of groove stoppers, the groove stoppers are arranged in parallel with the first guide rail, a plurality of butterfly handles penetrate through the groove stoppers, and the butterfly handles are abutted to the stop lever support seat.
Preferably, servo feed mechanism includes a promotion bottom plate, a step motor, a lead screw, a bracket connecting plate and a photoelectric sensor, step motor sets up the interior bottom end department of frame, step motor goes up the vertical connection has the lead screw, it sets up to promote the bottom plate on the lateral wall of frame, the top department of lead screw with bracket connecting plate fixed connection, the vertical second guide rail that is equipped with two parallels on the promotion bottom plate, it has the second slider to slip on the second guide rail, bracket connecting plate with second slider parallel arrangement to fixed connection, be equipped with a plurality ofly on the bracket connecting plate perpendicularly the bracket, the bracket is close to bracket connecting plate department is equipped with photoelectric sensor.
Preferably, a plurality of limit stops are arranged at the top end of the bracket connecting plate, an induction sheet is arranged at one end of the bracket connecting plate in the length direction, two groove-type inductors are arranged at one end of the lifting bottom plate in the length direction, and the induction sheet vertically penetrates through the inductors.
Preferably, the transport mechanism includes a first slip table cylinder, a transport connecting plate, a double-rod cylinder, a grooved first sucking disc support, two grooved second sucking disc supports and a plurality of sucking discs, first slip table cylinder sets up the top department of frame, one side of first slip table cylinder length direction is equipped with in proper order the transport connecting plate with the double-rod cylinder, the bottom department of double-rod cylinder with first sucking disc leg joint, second sucking disc support sets up the downside of first sucking disc support to through the butterfly bolt with first sucking disc support adjustable connection, be equipped with on the second sucking disc support the sucking disc.
Preferably, the second sucker support and the first sucker support are arranged in a # -shaped structure, the second sucker support is provided with uniformly distributed strip-shaped holes, and the suckers are adjustably connected with the strip-shaped holes.
Preferably, the pad pasting mechanism includes a no pole cylinder, one draws diaphragm plate, a roll membrane axle, two first clamp plates, two second clamp plates and one cutting blade, no pole cylinder sets up the top department of frame, and with first slip table cylinder parallel arrangement, the one end department of no pole cylinder is equipped with perpendicularly draw the diaphragm plate, it indicates to be connected with a plurality of clamp on the drawing diaphragm plate, it sets up to roll up the membrane axle the top department of electric cabinet, roll membrane axle with draw the parallel arrangement of diaphragm plate, the downside of rolling up the membrane axle is connected with a tight bearing roller, the top of frame is connected with through first cylinder first clamp plate with the second clamp plate, cutting blade passes through the support and is connected with a second slip table cylinder, second slip table cylinder with frame fixed connection.
Preferably, the structure size of the servo blanking mechanism is the same as that of the servo feeding mechanism.
Preferably, two starting buttons are arranged at the top end of the electric cabinet, and the starting buttons are arranged close to the film rolling shaft.
Because of above-mentioned technical scheme's application, compared with the prior art, the utility model have the following advantage:
1. the utility model discloses an automatic tray changing and film covering integrated machine for a blowing tray, which integrates stacking, feeding, tray changing and film covering;
2. the integrity of the all-in-one machine can be used as an enterprise standard device;
3. the limiting mechanism, the carrying mechanism and the film sticking mechanism can be adjusted, so that the blow molding disc can be compatible with blow molding discs of most specifications on the market;
4. the automatic device can be matched with automatic equipment for use in various occasions, so that the production efficiency is improved, and the production cost is reduced.
Drawings
FIG. 1 is a perspective view of the automatic tray changing and film covering integrated machine for the blow molding tray of the present invention.
FIG. 2 is the internal structure schematic diagram of the automatic tray changing and film covering all-in-one machine for the blow molding tray.
Fig. 3 is an enlarged view of a portion a of fig. 2 of the present invention.
Fig. 4 is an enlarged view of the position B in fig. 2 of the present invention.
Figure 5 is the utility model discloses a servo feed mechanism's schematic structure diagram.
Fig. 6 is an enlarged view of the point C in fig. 5 of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
In the attached drawings 1 to 6, an automatic disc changing and film covering integrated machine for a blow molding disc comprises two limiting mechanisms 1, a servo feeding mechanism 2, a carrying mechanism 3, a film sticking mechanism 4, a servo blanking mechanism 5, an electric cabinet 6 and a frame 7.
Frame 7 length direction's interior bottom end department is equipped with stop gear 1, is equipped with servo feed mechanism 2 and servo unloading mechanism 5 on one side of frame 7 length direction in proper order, and frame 7's top department is equipped with transport mechanism 3, and frame 7 length direction's one end department is equipped with electric cabinet 6, and electric cabinet 6's top department is equipped with pad pasting mechanism 4. Servo feed mechanism 2 sends the multilayer blowing dish to the top of frame 7 through servo feed mechanism 2 under electric cabinet 6's control, and electric cabinet 6 control transport mechanism 3 is with every blowing dish transport to pad pasting mechanism 4 department, and after the pad pasting mechanism 4 was cut the membrane for the blowing dish tectorial membrane and with the membrane under electric cabinet 6's control, servo unloading mechanism 5 was with the blowing dish unloading after the tectorial membrane.
Stop gear 1 includes many pin 11, a band pulley 12, a synchronous belt 13, a plurality of limit baffle 14 and a support base 15, pin 11 sets up in 1 length direction's of stop gear both ends department, and the bottom is inserted and is equipped with a pin supporting seat 16, the bottom department of pin supporting seat 16 is equipped with a plurality of first slider 17, be equipped with many first guide rails 18 on the support base 15 length direction, limit baffle 14 sets up in the top department that supports base 15, and set up in the same side of pin supporting seat 16, first slider 17 and first guide rail 18 sliding connection, the bottom department of band pulley 12 is connected with frame 7, hold-in range 13 is connected with the bottom department of pin supporting seat 16 through a briquetting, band pulley 12 drives the translation of pin 11 through hold-in range 13.
In order to realize the position location of the length direction, the width direction and the height direction of the blow molding disc, wherein the length direction and the width direction are located by mechanical hard limit, the height direction is realized by an inductor and program control, when the blow molding disc rises to a set position, the inductor lights up, and the servo motor stops lifting the blow molding disc. Length direction adjustment mechanism: for the blow molding dish of compatible more specification and dimension, the spacing distance of degree is adjustable during the local design, and band pulley 12 corotation length distance grow, and the reversal distance diminishes, and width direction uses limit baffle 14 to have only restricted one side, and on the other side is free state, and the staff only needs to push away whole buttress blow molding dish inside when throwing the material and can realize that width direction is spacing.
The top end of the supporting base 15 is further provided with a plurality of belt groove stoppers 19, the belt groove stoppers 19 are arranged in parallel with the first guide rail 18, a plurality of butterfly-shaped handles 10 penetrate through the belt groove stoppers 19, and the butterfly-shaped handles 10 are abutted to the stop lever supporting seat 16.
Servo feed mechanism 2 includes a promotion bottom plate 20, a step motor 21, a lead screw 22, a bracket 23, a bracket connecting plate 24 and a photoelectric sensor 25, step motor 21 sets up the interior bottom end department at frame 7, the vertical lead screw 22 that is connected with on step motor 21, promotion bottom plate 20 sets up on the lateral wall of frame 7, the top department and the bracket connecting plate 24 fixed connection of lead screw 22, the vertical second guide rail 26 that is equipped with two parallels on promoting bottom plate 20, it has second slider 27 to slide on second guide rail 26, bracket connecting plate 24 and second slider 27 parallel arrangement, and fixed connection, be equipped with a plurality of brackets 23 on the bracket connecting plate 24 perpendicularly, bracket 23 is close to bracket connecting plate 24 department and is equipped with photoelectric sensor 25.
And finishing the lifting and the descending of the whole stack of the blow molding discs, wherein the lifting or descending distance is the thickness of one blow molding disc each time in normal work.
The top of bracket connecting plate 24 is equipped with a plurality of limit stop 28, and bracket connecting plate 24 length direction's one end department is equipped with an response piece 241, and the one end department that promotes bottom plate 20 length direction is equipped with two slot type inductors 201, and response piece 241 vertically passes inductor 201 and sets up.
The carrying mechanism 3 comprises a first sliding table cylinder 31, a carrying connecting plate 32, a double-rod cylinder 33, a first sucker support 34 with a groove, two second sucker supports 35 with a groove and a plurality of suckers 36, the first sliding table cylinder 31 is arranged at the top end of the frame 7, the carrying connecting plate 32 and the double-rod cylinder 33 are sequentially arranged on one side of the first sliding table cylinder 31 in the length direction, the bottom end of the double-rod cylinder 33 is connected with the first sucker support 34, the second sucker support 35 is arranged on the lower side of the first sucker support 34 and is adjustably connected with the first sucker support 34 through butterfly bolts, and the second sucker support 35 is provided with a sucker 36. The conveying mechanism 3 moves the blow molding disc lifted by the servo feeding mechanism 2 to the top end of the servo blanking mechanism 5.
Second sucking disc support 35 is the setting of groined type structure with first sucking disc support 34, is equipped with the bar hole 351 of equipartition on the second sucking disc support 35, and sucking disc 36 is connected with bar hole 351 adjustable.
The lower side of the second suction cup support 35 is provided with a blowing disc, the blowing disc is arranged on the upper side of the film sticking mechanism 4, the film sticking mechanism 4 comprises a rodless cylinder 41, a film pulling plate 42, a film rolling shaft 43, two first pressing plates 44, two second pressing plates 45 and a cutting blade 46, the rodless cylinder 41 is arranged at the top end of the frame 7 and is arranged in parallel with the first sliding table cylinder 31, one end of the rodless cylinder 41 is vertically provided with the film pulling plate 42, the film pulling plate 42 is connected with a plurality of clamping fingers 47, the film rolling shaft 43 is arranged at the top end of the electric cabinet 6, the film rolling shaft 43 and the film pulling plate 42 are arranged in parallel, the lower side of the film rolling shaft 43 is connected with a tightening carrier roller 48, the top end of the frame 7 is connected with the first pressing plate 44 and the second pressing plate 45 through the first cylinder, the cutting blade 46 is connected with a second sliding table cylinder 49 through a support, and the second sliding table cylinder 49 is fixedly connected with the frame.
The clamping fingers 47 complete the clamping and advancing of the protective film, and the cutting blade 46 cuts off the covered protective film. The protection film is installed according to the direction of winding the membrane by the manual work earlier, and the clamp finger 47 presss from both sides the protection film and draws to servo feed mechanism 2 one end, and after reaching the assigned position, material receiving area servo motor upwards promotes the blowing dish and makes top layer blowing dish and protection film laminating, then cuts out cutting blade 46 and decides the protection film, and all mechanisms reset after deciding, prepare the pad pasting of next time.
The structure size of the servo blanking mechanism 5 is the same as that of the servo feeding mechanism 2, so that the cost is reduced conveniently.
Two starting buttons 61 are arranged at the top end of the electric cabinet 6, and the starting buttons 61 are arranged close to the film rolling shaft 43.
This all-in-one can pile 50 blow molding dish once, can satisfy 1.5 hours's production cycle, and the staff can go to busy other things after putting into the all-in-one to the blow molding dish, and the machine will automatic work, sends the unloading signal and lets the staff come to receive the material after all blow molding dish are filled with the product, drops into empty blow molding dish and repeats the work again.
The working principle of the automatic disc changing and film covering integrated machine for the blow molding disc is as follows:
1. the staff puts into the empty blow molding dish of whole pile of piles from servo feed mechanism 2 of frame 7, and length direction can use band pulley 12 to adjust, and inside pile again, and limit baffle 14 guarantees that width direction location is accomplished.
2. The servo-feed mechanism 2 lifts the blow-molded disc to the position of the sensor 201.
3. The relative automation equipment places the products in turn in the empty blow tray on the top of the servo feed mechanism 2.
4. After the tray is full, the sucking disc 36 of the blow tray carrying mechanism 3 sucks and carries the topmost blow tray to the top end of the servo blanking mechanism 5, and meanwhile, the servo system of the servo feeding mechanism 2 lifts the second blow tray to the topmost layer.
5. The film sticking mechanism 4 starts to work, the protective film is pulled to a set position, the film pressing air cylinder is closed, the two sides of the protective film are pressed through the clamping fingers 47, the blow molding disc is pushed upwards by the feeding servo mechanism 2, the upper surface of the blow molding disc is attached to the lower surface of the protective film, and meanwhile the protective film is tensioned by the tensioning carrier roller 48.
6. The cutting blade 46 of the film attaching mechanism 4 cuts the protective film and resets it.
7. And the servo mechanism descends the product with the film to a set position of the servo blanking mechanism 5 to prepare for film sticking of the next disc of product.
8. And (4) working in sequence in a circulating manner until all the blow molding discs are filled with products, and informing staff of blanking by the equipment, and putting the empty blow molding discs onto a bracket of the limiting mechanism 1.
The above is only a specific application example of the present invention, and does not constitute any limitation to the protection scope of the present invention. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.

Claims (10)

1. The utility model provides an automatic dish of trading tectorial membrane all-in-one of blowing dish which characterized in that: the automatic film laminating machine comprises two limiting mechanisms, a servo feeding mechanism, a carrying mechanism, a film laminating mechanism, a servo blanking mechanism, an electric cabinet and a frame, wherein the limiting mechanisms are arranged at the inner bottom end in the length direction of the frame, the servo feeding mechanism and the servo blanking mechanism are sequentially arranged on one side in the length direction of the frame, the carrying mechanism is arranged at the top end of the frame, the electric cabinet is arranged at one end in the length direction of the frame, the film laminating mechanism is arranged at the top end of the electric cabinet, the servo feeding mechanism conveys a plurality of layers of blow molding discs to the top end of the frame through the servo feeding mechanism under the control of the electric cabinet, the electric cabinet controls the carrying mechanism to carry each blow molding disc to the film laminating mechanism, the film laminating mechanism coats the blow molding discs and cuts films under the control of the electric cabinet, and the servo blanking mechanism is used for blanking the blow molding disc coated with the film.
2. The automatic blowing disc replacing and film laminating all-in-one machine as claimed in claim 1, wherein the limiting mechanism comprises a plurality of stop rods, a belt wheel, a synchronous belt, a plurality of limiting baffles and a supporting base, the stop rods are arranged at two ends of the limiting mechanism in the length direction, a stop lever supporting seat is inserted at the bottom end, a plurality of first sliding blocks are arranged at the bottom end of the stop lever supporting seat, a plurality of first guide rails are arranged in the length direction of the supporting base, the limiting baffle is arranged at the top end of the supporting base, and is arranged at the same side of the stop lever supporting seat, the first slide block is connected with the first guide rail in a sliding way, the bottom department of band pulley with frame connection, the hold-in range pass through a briquetting with the bottom department of pin supporting seat is connected, the band pulley passes through the hold-in range drives the pin translation.
3. The automatic blowing disc replacing and film laminating all-in-one machine as claimed in claim 2, wherein a plurality of grooved stops are further arranged at the top end of the supporting base, the grooved stops are arranged in parallel with the first guide rail, a plurality of butterfly handles are arranged on the grooved stops in a penetrating manner, and the butterfly handles are abutted to the stop lever supporting seat.
4. The blowing disc automatic disc changing and film laminating all-in-one machine according to claim 2, wherein the servo feeding mechanism comprises a lifting bottom plate, a stepping motor, a lead screw, a bracket connecting plate and a photoelectric sensor, the stepping motor is arranged at the inner bottom end of the frame, the lead screw is vertically connected to the stepping motor, the lifting bottom plate is arranged on the side wall of the frame, the top end of the lead screw is fixedly connected with the bracket connecting plate, two parallel second guide rails are vertically arranged on the lifting bottom plate, a second slider is connected to the second guide rails in a sliding manner, the bracket connecting plate is parallel to the second slider and is fixedly connected with the bracket connecting plate, a plurality of brackets are vertically arranged on the bracket connecting plate, and the photoelectric sensor is arranged at the position of the bracket connecting plate, which is close to the bracket connecting plate.
5. The automatic blowing disc and film changing and laminating all-in-one machine as claimed in claim 4, wherein a plurality of limit stops are arranged at the top end of the bracket connecting plate, an induction sheet is arranged at one end of the bracket connecting plate in the length direction, two groove type inductors are arranged at one end of the lifting bottom plate in the length direction, and the induction sheet vertically penetrates through the inductors.
6. The automatic blowing disc and film replacing and laminating all-in-one machine according to claim 1, wherein the carrying mechanism comprises a first sliding table cylinder, a carrying connecting plate, a double-rod cylinder, a first disc sucking support with a groove, two second disc sucking supports with a groove and a plurality of suckers, the first sliding table cylinder is arranged at the top end of the frame, one side of the length direction of the first sliding table cylinder is sequentially provided with the carrying connecting plate and the double-rod cylinder, the bottom end of the double-rod cylinder is connected with the first disc sucking support, the second disc sucking support is arranged at the lower side of the first disc sucking support and is adjustably connected with the first disc sucking support through butterfly bolts, and the suckers are arranged on the second disc sucking support.
7. The automatic blowing disc and film changing and laminating all-in-one machine according to claim 6, wherein the second suction disc support and the first suction disc support are arranged in a # -shaped structure, the second suction disc support is provided with uniformly distributed strip-shaped holes, and the suction discs are adjustably connected with the strip-shaped holes.
8. The integrated machine for automatically changing and laminating the blow molding disc as claimed in claim 6, wherein the film pasting mechanism comprises a rodless cylinder, a film drawing plate, a film winding shaft, two first pressing plates, two second pressing plates and a cutting blade, the rodless cylinder is arranged at the top end of the frame, and is arranged in parallel with the first sliding table cylinder, one end of the rodless cylinder is vertically provided with the film drawing plate, the film drawing plate is connected with a plurality of clamping fingers, the film rolling shaft is arranged at the top end of the electric cabinet, the film rolling shaft and the film pulling plate are arranged in parallel, the lower side of the film rolling shaft is connected with a tensioning carrier roller, the top end of the frame is connected with the first pressing plate and the second pressing plate through a first air cylinder, the cutting blade is connected with a second sliding table air cylinder through a support, and the second sliding table air cylinder is fixedly connected with the frame.
9. The integrated machine for automatically changing and laminating the blow molding disc according to claim 5, wherein the servo blanking mechanism has the same structural size as the servo feeding mechanism.
10. The integrated machine for automatically changing and laminating the blow molding disc as claimed in claim 8, wherein two start buttons are arranged at the top end of the electric cabinet, and the start buttons are arranged close to the film winding shaft.
CN202020863429.4U 2020-05-21 2020-05-21 Automatic dish of trading tectorial membrane all-in-one of blowing dish Active CN212556904U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020863429.4U CN212556904U (en) 2020-05-21 2020-05-21 Automatic dish of trading tectorial membrane all-in-one of blowing dish

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020863429.4U CN212556904U (en) 2020-05-21 2020-05-21 Automatic dish of trading tectorial membrane all-in-one of blowing dish

Publications (1)

Publication Number Publication Date
CN212556904U true CN212556904U (en) 2021-02-19

Family

ID=74624517

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020863429.4U Active CN212556904U (en) 2020-05-21 2020-05-21 Automatic dish of trading tectorial membrane all-in-one of blowing dish

Country Status (1)

Country Link
CN (1) CN212556904U (en)

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