CN212548707U - Novel flat bag pulse dust removal device - Google Patents

Novel flat bag pulse dust removal device Download PDF

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Publication number
CN212548707U
CN212548707U CN202020909719.8U CN202020909719U CN212548707U CN 212548707 U CN212548707 U CN 212548707U CN 202020909719 U CN202020909719 U CN 202020909719U CN 212548707 U CN212548707 U CN 212548707U
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China
Prior art keywords
install bin
fixed mounting
sliding
ash bucket
novel flat
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CN202020909719.8U
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Chinese (zh)
Inventor
孙长年
程刚
郑竹安
肖海宁
费少润
刘船
周广东
聂岸亮
周万云
郭照丽
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Jiangsu Selon Energy Saving Technology Engineering Co ltd
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Jiangsu Selon Energy Saving Technology Engineering Co ltd
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Abstract

The utility model belongs to the technical field of remove dust, especially, be a novel flat bag pulse dust removal device, including install bin, pulse valve and mounting bracket, the inside fixed mounting of install bin has the filter bag, the top fixed mounting of install bin has the gas bag, the one end fixed mounting of pulse valve is at the lateral wall of gas bag, the one end of install bin is provided with the air-purifying chamber, the one end fixed mounting of air-purifying chamber has the fan, the bottom fixed mounting of install bin has the ash bucket, the solid fixed ring of inner wall downside fixedly connected with of ash bucket, the vibration board has been placed to the inner wall of ash bucket, the equal sliding connection in both ends of mounting bracket has the slip post. The utility model discloses simple process, investment province, efficient, area is little, the adaptation is transformed with old line, also is applicable to newly-built production line, and filter area is big, and simple structure, convenient operation can far reach DCS real time monitoring, and can guarantee that the ash bucket can smoothly carry out the ash discharge, avoids producing the problem that the ash bucket blockked up.

Description

Novel flat bag pulse dust removal device
Technical Field
The utility model relates to a dust removal technical field specifically is a novel flat bag pulse removes dust device.
Background
The pulse dust collector is used for removing dust attached to a filter medium (a cloth bag or a filter cylinder) by a method of blowing compressed air; several groups of pulse valves are possible according to the size of the dust remover, the pulse valves are controlled by a pulse controller or a PLC, one group of pulse valves are opened each time to remove dust of the part of the cloth bag or the filter cylinder controlled by the pulse valves, other cloth bags or the filter cylinders work normally, the next group of pulse valves are opened after a period of time, the next part of dust remover is cleaned, and the dust remover comprises a dust hopper, an upper box body, a middle box body, a lower box body and the like, and the upper box body, the middle box body and the lower box body are of a chamber-divided structure. When the dust-free dust collection box works, dust-containing gas enters the dust hopper from the air inlet duct, coarse dust particles directly fall into the bottom of the dust hopper, fine dust particles turn upwards along with air flow and enter the middle box body and the lower box body, dust is accumulated on the outer surface of the filter bag, and the filtered gas enters the upper box body to the clean gas collection pipe-air outlet duct and is exhausted to the atmosphere through the air exhaust fan.
There are the following problems:
the dust removal device used at present is complex in process, high in capital consumption, low in efficiency, large in occupied area, complex in operation and poor in using effect, reduces the dust, and utilizes the ash bucket to discharge ash for a long time, and the dust can be condensed into blocks on the inner wall of the ash bucket, so that the ash bucket is blocked.
SUMMERY OF THE UTILITY MODEL
The utility model provides a not enough to prior art, the utility model provides a novel flat bag pulse dust removal device has solved that the dust collector technology that uses at present is complicated, the fund consumes height, efficiency is lower, area is great, complex operation and result of use are relatively poor, has reduced, and utilizes the ash bucket to arrange the ash for a long time, and the dust can condense the piece at the ash bucket inner wall, causes the ash bucket to produce the problem of stifled ash condition.
In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a novel flat bag pulse dust removal device, includes install bin, pulse valve and mounting bracket, the inside fixed mounting of install bin has the filter bag, the top fixed mounting of install bin has the gas bag, the one end fixed mounting of pulse valve is at the lateral wall of gas bag, the one end of install bin is provided with the air-purifying chamber, the one end fixed mounting of air-purifying chamber has the fan, the bottom fixed mounting of install bin has the ash bucket, the solid fixed ring of inner wall downside fixedly connected with of ash bucket, the vibration board has been placed to the inner wall of ash bucket, and the vibration board supports on solid fixed ring's top, the equal sliding connection in both ends of mounting bracket has the slip post, and the slip post rotates the one end of connecting at the vibration.
As a preferred technical scheme of the utility model, the inside sliding tray of having seted up of mounting bracket, sliding connection has two sliding blocks in the sliding tray, and fixed mounting has supporting spring between two sliding blocks.
As a preferred technical scheme of the utility model, the one end fixed connection of slip post is in the one end of sliding block, the spring is installed to the slip post lateral wall, and the spring is arranged in the sliding tray.
As an optimal technical scheme of the utility model, the top middle part fixed mounting of mounting bracket has vibrating motor.
As a preferred technical scheme of the utility model, the top fixedly connected with protection casing of mounting bracket, and the protection casing is located vibrating motor's the outside.
As a preferred technical scheme of the utility model, the one end fixed mounting of install bin has the PLC control box, and the output and the pulse valve electric connection of PLC control box.
As a preferred technical scheme of the utility model, the bottom fixed mounting of install bin has a plurality of supporting leg, four corners in the bottom of install bin are fixed mounting to the supporting leg.
Compared with the prior art, the utility model provides a novel flat bag pulse removes dust device possesses following beneficial effect:
1. the novel flat bag pulse dust removal device has the advantages that in the process of purifying dust-containing gas through the filter bag, dust deposited on the filter bag is more and more along with the increase of time, the resistance of the filter bag is increased, the treatment air volume is gradually reduced, the PLC control box sequentially triggers the control valves to open the pulse valves during dust removal, compressed air in the air bag is sprayed into the corresponding filter bags through the venturi tubes from the holes of the spray pipe, the filter bags are rapidly expanded in the moment, dust deposited on the surface of the filter bags falls off, the filter bags recover to the initial state, then the dust falls into the dust hopper, the vibration motor drives the mounting frame to vibrate simultaneously, then the sliding column slides in the sliding groove through the sliding block, the sliding groove is supported by the support spring, the vibrating plate can be driven by the sliding column to vibrate, and accordingly, the dust is convenient to be discharged, the process is simple, the investment is saved, the efficiency, Area is little, the adaptation is reformed transform with old line, also is applicable to newly-built production line, and filter area is big, and simple structure, convenient operation can far reach DCS real time monitoring, and can guarantee that the ash bucket can smoothly arrange the ash, avoid producing the problem that the ash bucket blockked up.
2. This novel flat bag pulse dust collector through setting up filter bag, gas bag, pulse valve, air-purifying chamber and fan, guarantees simple to operate, confirms to connect the interface, need not shut down the installation hardly, does not influence production, the maintenance of being convenient for simultaneously, and every spare part all can be dismantled fast, changes in the same direction as fast, and dust collection efficiency can reach 99.99%, reaches the ultra-clean emission requirement.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a sectional view of the ash bucket of the present invention;
fig. 3 is a sectional view of the mounting rack of the present invention.
In the figure: 1. installing a box; 2. a filter bag; 3. air bags; 4. a pulse valve; 5. a gas purifying chamber; 6. a fan; 7. an ash hopper; 8. a fixing ring; 9. a vibrating plate; 10. a mounting frame; 11. a sliding post; 12. a sliding groove; 13. a slider; 14. a support spring; 15. a vibration motor; 16. a protective cover; 17. and (5) supporting legs.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, in this embodiment: a novel flat bag pulse dust removal device comprises an installation box 1, a pulse valve 4 and an installation frame 10, wherein a filter bag 2 is fixedly installed inside the installation box 1, an air bag 3 is fixedly installed at the top end of the installation box 1, one end of the pulse valve 4 is fixedly installed on the side wall of the air bag 3, an air purifying chamber 5 is arranged at one end of the installation box 1, a fan 6 is fixedly installed at one end of the air purifying chamber 5, an ash hopper 7 is fixedly installed at the bottom end of the installation box 1, a fixing ring 8 is fixedly connected to the lower side of the inner wall of the ash hopper 7, a vibration plate 9 is placed on the inner wall of the ash hopper 7, the vibration plate 9 is supported on the top end of the fixing ring 8, sliding columns 11 are slidably connected to two ends of the installation frame 10; this dust collector is applicable to electric power, the building materials, the chemical industry, steel, tobacco, medicine, the special industry of dangerous useless treatment, simple process (being suitable for and installing at narrow and small raise dust position), the province of investment (the price is 1/3 of the same gas volume equipment of tradition), it is efficient (can reach 10mg/m3 ultra-clean emission requirement), area is little (can be at coal conveying, tobacco, refined equipment installation such as dust catcher car), the adaptation is with old line transformation (traditional dust remover can't arrange the place), also be applicable to newly-built production line, the filter area is big (same cross-section, the volume is only traditional dust remover 1/10) simple structure (modularization installation, it is very convenient), convenient operation (full automatic operation), can pass to real time monitoring far away.
In this embodiment, a sliding groove 12 is formed in the mounting frame 10, two sliding blocks 13 are connected in the sliding groove 12 in a sliding manner, and a supporting spring 14 is fixedly installed between the two sliding blocks 13; the sliding performance of the sliding block 13 in the sliding groove 12 is ensured, and the buffer performance of the sliding block 13 moving in the sliding groove 12 can be ensured by the supporting spring 14. One end of the sliding column 11 is fixedly connected with one end of the sliding block 13, and a spring is arranged on the side wall of the sliding column 11 and is positioned in the sliding groove 12; the sliding column 11 slides in the sliding groove 12 by the sliding block 13 during the movement, thereby ensuring the sliding performance. A vibration motor 15 is fixedly arranged in the middle of the top end of the mounting frame 10; the mounting frame 10 can be driven to vibrate by the vibration motor 15. The top end of the mounting frame 10 is fixedly connected with a protective cover 16, and the protective cover 16 is positioned on the outer side of the vibration motor 15; dust is prevented from entering the vibration motor 15 by the shield 16. A PLC control box is fixedly installed at one end of the installation box 1, and the output end of the PLC control box is electrically connected with the pulse valve 4; the pulse valve 4 can be preferably controlled and used by the PLC control box. The bottom end of the installation box 1 is fixedly provided with a plurality of supporting legs 17, and the supporting legs 17 are fixedly arranged at four corners of the bottom end of the installation box 1; rational in infrastructure, be convenient for utilize supporting leg 17 to carry out the supporting role to install bin 1.
The vibration motor 15 in the present embodiment is a known technique that has been disclosed and widely used in daily life.
The utility model discloses a theory of operation and use flow: firstly, in the process of purifying dust-containing gas by passing through a filter bag 2, dust deposited on the filter bag 2 is more and more along with the increase of time, the resistance of the filter bag 2 is increased, so that the treated air volume is gradually reduced, each control valve is sequentially triggered by a PLC (programmable logic controller) control box to open a pulse valve 4 during dust cleaning, compressed air in the gas bag 3 is sprayed into each corresponding filter bag 2 through each hole of a spray pipe through a venturi tube, the filter bag 2 is rapidly expanded instantly, so that the dust deposited on the surface of the filter bag 2 falls off, the filter bag 2 recovers to an initial state, then the dust falls into a dust hopper 7, meanwhile, a vibration motor 15 is used for driving an installation frame 10 to vibrate, then a sliding column 11 slides in a sliding groove 12 through a sliding block 13, and the sliding groove 12 is supported by a support spring 14, so that a vibration plate 9 can be driven by the sliding.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described in the foregoing embodiments, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. The utility model provides a novel flat bag pulse removes dust device, includes install bin (1), pulse valve (4) and mounting bracket (10), its characterized in that: the utility model discloses a dust remover, including install bin (1), one end fixed mounting of install bin (1) has air bag (3), the one end fixed mounting of pulse valve (4) has the lateral wall at air bag (3), the one end of install bin (1) is provided with air-purifying chamber (5), the one end fixed mounting of air-purifying chamber (5) has fan (6), the bottom fixed mounting of install bin (1) has ash bucket (7), the fixed ring (8) of inner wall downside fixedly connected with of ash bucket (7), vibration board (9) have been placed to the inner wall of ash bucket (7), and vibration board (9) support on the top of fixed ring (8), the equal sliding connection in both ends of mounting bracket (10) has sliding column (11), and sliding column (11) rotate the one end of connection at vibration board (9).
2. The novel flat bag pulse dust collector of claim 1, characterized in that: the mounting bracket (10) is internally provided with a sliding groove (12), the sliding groove (12) is connected with two sliding blocks (13) in a sliding manner, and a supporting spring (14) is fixedly arranged between the two sliding blocks (13).
3. The novel flat bag pulse dust collector as claimed in claim 1 or 2, wherein: the one end fixed connection of slip post (11) is in the one end of sliding block (13), the spring is installed to slip post (11) lateral wall, and the spring is arranged in sliding tray (12).
4. The novel flat bag pulse dust collector of claim 1, characterized in that: and a vibration motor (15) is fixedly arranged in the middle of the top end of the mounting frame (10).
5. The novel flat bag pulse dust collector of claim 4, wherein: the top end fixedly connected with protection casing (16) of mounting bracket (10), and protection casing (16) are located the outside of vibrating motor (15).
6. The novel flat bag pulse dust collector of claim 1, characterized in that: one end fixed mounting of install bin (1) has the PLC control box, and the output and the pulse valve (4) electric connection of PLC control box.
7. The novel flat bag pulse dust collector of claim 1, characterized in that: the bottom fixed mounting of install bin (1) has a plurality of supporting leg (17), supporting leg (17) fixed mounting is in four corners in the bottom of install bin (1).
CN202020909719.8U 2020-05-26 2020-05-26 Novel flat bag pulse dust removal device Active CN212548707U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020909719.8U CN212548707U (en) 2020-05-26 2020-05-26 Novel flat bag pulse dust removal device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020909719.8U CN212548707U (en) 2020-05-26 2020-05-26 Novel flat bag pulse dust removal device

Publications (1)

Publication Number Publication Date
CN212548707U true CN212548707U (en) 2021-02-19

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CN202020909719.8U Active CN212548707U (en) 2020-05-26 2020-05-26 Novel flat bag pulse dust removal device

Country Status (1)

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CN (1) CN212548707U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113713519A (en) * 2020-05-26 2021-11-30 江苏赛隆节能技术工程股份有限公司 Novel flat bag pulse dust removal device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113713519A (en) * 2020-05-26 2021-11-30 江苏赛隆节能技术工程股份有限公司 Novel flat bag pulse dust removal device
CN113713519B (en) * 2020-05-26 2024-07-30 江苏赛隆节能技术工程股份有限公司 Novel flat bag pulse dust collector

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