CN212525200U

CN212525200U - Cleaning machine

Info

Publication number: CN212525200U
Application number: CN202021232364.XU
Authority: CN
Inventors: 刘闯
Original assignee: Individual
Current assignee: Panjin Zhuguang Electronic Technology Co ltd
Priority date: 2020-06-30
Filing date: 2020-06-30
Publication date: 2021-02-12
Anticipated expiration: 2030-06-30

Abstract

The utility model relates to a multi-functional cleaning machine with ultrasonic wave. The structure comprises an ultrasonic transducer adapter block, an ultrasonic transducer and a rotary station disc motor which are respectively arranged at the bottom of a column frame. One end of the ultrasonic transducer is connected with the power switch, and the other end of the ultrasonic transducer is connected with the ultrasonic transducer switching block. The rotary station disc motor is connected with the rotary station disc driven synchronous wheel through a synchronous belt, and the rotary station disc driven synchronous wheel is connected with the rotary station disc through a shaft. A cleaning liquid container and an ultrasonic cleaning cup are arranged on the rotary station disc, a lifting stirring mechanism is arranged on the upper portion of the column frame, and a hanging basket is arranged below the lifting stirring mechanism. Compared with the prior art, the cleaning machine of the utility model has scientific design, can quickly convert the cleaned parts among all cleaning containers, reduces the operation time and improves the work efficiency; the cleaning effect is good, the economy is good, the maintenance cost is lower, and the like.

Description

Cleaning machine

Technical Field

The utility model relates to a cleaning equipment of clock and watch maintenance field part especially has ultrasonic multi-functional cleaning machine.

Background

At present, in the field of clock maintenance, some existing part cleaning methods are simple manual cleaning. In the manual cleaning process, there are: occasionally, parts may be damaged by insufficient cleaning. In addition, the parts washers and ultrasonic washers existing on the market are two different machines, and if used for parts washing, there are: not only reduces the cleaning efficiency but also increases the operating cost.

The mechanism described in published utility patent publication No. CN 203002688U and published invention patent CN 103143527 a: the cleaning device comprises a main shaft penetrating through the lifting platform, a station shifting fork is fixed above the main shaft, a station turntable is fixed below the main shaft, and the station shifting fork and the main shaft rotate simultaneously. Such devices have the following disadvantages: firstly, a mechanism for controlling the lifting platform is a crank-slider mechanism. Wherein the crank is hinged on the cam in a specific position. Meanwhile, the station control turntable is also controlled by a cam pulling opening and a station shifting fork arranged on the cam. Because the elevating platform and the station turntable share one power input element cam. Therefore, the connecting rod movement track has the characteristic of necessary continuity, the specified station on the station turntable needs to be replaced, and the lifting platform and the station turntable respectively need to run for many times according to the inherent movement rule. This increases the downtime of the machine, thereby reducing efficiency. And secondly, ultrasonic cleaning equipment is not arranged. The ultrasonic cleaning device is indispensable in the process of cleaning the timepiece parts. Thus, the operator needs to add extra ultrasonic cleaning equipment to clean the parts. This not only results in economic waste, but also prolongs the working time.

Disclosure of Invention

The technical task of the utility model is to provide the multi-functional cleaning machine with ultrasonic wave to the weak point of above current situation.

The utility model provides an adopted technical scheme of its technical problem is: the utility model discloses a cleaning machine, including the cylinder frame, the front portion of cylinder frame sets up the door, and the inside of cylinder frame sets up the hair dryer. An ultrasonic transducer transfer block, an ultrasonic transducer and a rotary station disc motor are respectively arranged at the bottom of the column frame. One end of the ultrasonic transducer is connected with the power switch, and the other end of the ultrasonic transducer is connected with the ultrasonic transducer switching block. The rotary station disc motor is connected with the rotary station disc driven synchronous wheel through a synchronous belt, and the rotary station disc driven synchronous wheel is connected with the rotary station disc through a shaft. The rotary station disc is provided with a cleaning liquid container with an independent sealing cover and an ultrasonic cleaning cup, the upper part of the column frame is provided with a lifting stirring mechanism, a hanging basket is arranged below the lifting stirring mechanism, and the sealing cover is arranged between the lifting stirring mechanism and the rotary station disc.

The frame of the lifting stirring mechanism is formed by connecting an upper fixing plate and a lower fixing plate through four frame supporting shafts. Two frame support shafts of the four frame support shafts are connected with a linear bearing I arranged on the lifting platform. Set up the platform motor on the upper fixed plate, the T type lead screw nut that sets up on platform driving synchronous pulley, platform driven synchronous pulley, T type lead screw and the lift platform is connected in proper order to the platform motor, and the linear bearing II that sets up on the lift platform is connected to the telescopic link upper end. The lower end of the telescopic rod is provided with a spiral pressure spring, and the spiral pressure spring is connected with a sealing cover. And a limit sensor is arranged on the upper fixing plate. The rotating rod passes through the lifting platform. The lower end of the rotating rod is connected with a bearing hole of the special-shaped bearing seat. The top end of the rotating rod is connected with the driven synchronizing wheel of the cradle. The basket hanging driven synchronizing wheel is connected with the basket hanging driving synchronizing wheel through a synchronous belt, and the basket hanging driving synchronizing wheel is connected with a basket hanging motor. The lifting platform is provided with a cradle rotation sensor.

The lower end of the rotating rod is connected with a hanging basket connector of a hanging basket. The structure of hanging the basket includes: the hanging basket connector is provided with a hook and three evenly distributed buckles, and the hook is hung on the protrusion of the quick-change cover; the quick-change cover is upward in plane part. The center of the boss end surface of the quick-change cover is connected with the center of the clamping seat. And a splash-proof disc is arranged between the quick-change cover and the clamping seat. The lower end of the clamping seat is connected with a three-grab spring piece. The clamping seat is connected with the net basket, and the inside of the net basket is provided with a screen.

And an origin sensor and a signal trigger rod are arranged at the lower part of the rotary working position disc.

The ultrasonic cleaning cup is characterized in that the cup body is connected with a vibrator shield, the vibrator shield is provided with an ultrasonic vibrator, the ultrasonic vibrator is connected with an ultrasonic vibrator electrode I and an ultrasonic vibrator electrode II, and the output end of an ultrasonic transducer transfer block on the ultrasonic transducer transfer block is respectively connected with the ultrasonic vibrator electrode I and the ultrasonic vibrator electrode II in a 2-shaped mode.

And a touch screen controller is arranged on the side surface of the top of the cylinder frame 1.

Compared with the prior art, the cleaning machine of the utility model has the following characteristics: the utility model has scientific design and skillful structure, and can lead the cleaned parts to be quickly switched among various cleaning containers by arranging the rotary station disc, the lifting stirring mechanism and respective motors to be controlled independently according to different actual processes, thereby reducing the operation time and improving the working efficiency; by arranging the ultrasonic cleaning cup and the ultrasonic transducer, specified cleaning work can be completed according to different dirt degrees of various parts, and the economy is good; through setting up three synchronizing wheels of group, bring the benefit and be the operation steadily, the low easy to maintain of noise, the maintenance cost is lower, and it is little to maintain the frequency, and the during operation does not have the slip, has accurate drive ratio, and is efficient.

Drawings

The present invention will be further explained with reference to the accompanying drawings.

FIG. 1 is a front view of the cleaning machine.

Fig. 2 is a left side view of the washer.

Fig. 3 is a schematic view of the internal structure of the washer.

FIG. 4 is a schematic diagram of an ultrasonic transducer adapter block of the cleaning machine.

FIG. 5 is a schematic front view of the lifting and stirring mechanism of the cleaning machine.

FIG. 6 is a left side view of the lifting/lowering/stirring mechanism of the washing machine.

FIG. 7 is a schematic top view of the lifting/lowering/stirring mechanism of the washing machine.

FIG. 8 is a schematic axial view of the lifting stirring mechanism of the cleaning machine.

FIG. 9 is a front view of the basket connector of the cleaning machine.

FIG. 10 is a left side view of the basket connector of the cleaning machine.

FIG. 11 is a front view of the components of the rotary station disk of the cleaning machine.

FIG. 12 is a schematic top view of the components of the rotary station disk of the cleaning machine.

FIG. 13 is a left side view of the components of the rotary station disk of the cleaning machine.

FIG. 14 is a schematic view of the ultrasonic cleaning cup of the cleaning machine.

FIG. 15 is a schematic view of a basket structure of the washer.

In the figure: 1. a cylinder frame, 2, a rotary station disc, 3, a door, 4, a sealing cover, 5, a hanging basket, 6, a touch screen controller, 7, a lifting stirring mechanism, 8, a blower, 9, an ultrasonic transducer transfer block, 10, an output end of the ultrasonic transducer transfer block, 11, a cup body, 12, an ultrasonic vibrator, 13, a vibrator shield, 14, ultrasonic vibrator electrodes I and 15, ultrasonic vibrator electrodes II and 16, a quick-change cover, 17, a splash-proof disc, 18, a clamping seat, 19, a three-grab spring sheet, 20, an upper fixing plate, 21, a platform driving synchronous belt wheel, 22, a platform driven synchronous belt wheel, 23, a T-shaped screw nut, 24, a limit sensor, 25, a frame supporting shaft, 26, a linear bearing I and 27, a platform motor, 28, a lifting platform, 29, an independent sealing cover, 30, a hanging basket connector, 31, a net basket, 32, a lower fixing plate, 33 and a spiral pressure spring, 34. the automatic hanging basket comprises a telescopic rod, 35, a hanging basket motor, 36, linear bearings II, 37, a T-shaped lead screw, 38, a hanging basket driving synchronizing wheel, 39, a hanging basket driven synchronizing wheel, 40, a rotating rod, 41, a hanging basket rotating sensor, 42, a cleaning liquid container, 43, an ultrasonic cleaning cup, 44, a rotating station disc driven synchronizing wheel, 45, an ultrasonic transducer, 46, a rotating station disc motor, 47, an origin sensor, 48, a signal trigger rod, 49, a hook, 50 and a buckle.

Detailed Description

The washer is described in detail below with reference to the accompanying drawings.

The utility model discloses a cleaning machine, including cylinder frame 1, cylinder frame 1's front portion sets up door 3, and door 3 is used for placing and takes out by abluent part, and cylinder frame 1's inside sets up hair dryer 8, hair dryer 8 is used for according to the actual conditions by the part of wasing, can carry out natural wind and hot-blast supply. The volatilization of the liquid on the surface of the part is accelerated. An ultrasonic transducer transfer block 9, an ultrasonic transducer 45 and a rotary station disc motor 46 are respectively arranged at the bottom of the column frame 1. One end of the ultrasonic transducer 45 is connected with the power switch, and the other end is connected with the ultrasonic transducer transfer block 9. The rotary station disc motor 46 is connected with the rotary station disc driven synchronous wheel 44 through a synchronous belt, and the rotary station disc driven synchronous wheel 44 is connected with the rotary station disc 2 through a shaft. This allows the rotary table 2 to be controlled for precise rotation by controlling the rotary table motor 46. The synchronous wheel has the advantages of stable operation, low noise, easy maintenance, lower maintenance cost, low maintenance frequency, no sliding in working, accurate transmission ratio and high efficiency. The rotary table 2 is provided with a cleaning liquid container 42 having an independent seal cover 29 and an ultrasonic cleaning cup 43. By rotating the rotary table 2, the designated cleaning liquid container 42 or ultrasonic cleaning cup 43 is moved to the fixed position. The hanging basket 5 can be conveniently inserted into a designated cleaning liquid container 42 or an ultrasonic cleaning cup 43 for cleaning parts. The upper part of the column frame 1 is provided with a lifting stirring mechanism 7, a hanging basket 5 is arranged below the lifting stirring mechanism 7, and the hanging basket 5 extends into a cleaning liquid container 42 or an ultrasonic cleaning cup 43 during operation. A sealing cover 4 is arranged between the lifting stirring mechanism 7 and the rotary station disc 2.

The lifting stirring mechanism 7 is a frame formed by connecting an upper fixing plate 20 and a lower fixing plate 32 through four frame supporting shafts 25. Two frame support shafts 25 of the four frame support shafts 25 are connected with a linear bearing I26 arranged on a lifting platform 28. The linear bearing I26 functions to reduce friction during movement of the lift platform 28 and to prevent deflection of the lift platform 28 during movement. A platform motor 27 is arranged on the upper fixing plate 20, the platform motor 27 is sequentially connected with a platform driving synchronous belt pulley 21, a platform driven synchronous belt pulley 22, a T-shaped lead screw 37 and a T-shaped lead screw nut 23 arranged on the lifting platform 28, so that power is transmitted to the T-shaped lead screw 37 through the platform motor 27, the rotary motion of the T-shaped lead screw 37 realizes the linear motion of the lifting platform 28 through the T-shaped lead screw nut 23, and the T-shaped lead screw 37 rotates forwards and backwards to control the lifting platform 28 to ascend and descend. The upper end of the telescopic rod 34 is connected with a linear bearing II 36 arranged on the lifting platform 28. The linear bearing II 36 realizes smooth sliding of the telescopic rod 34 and prevents the telescopic rod 34 from inclining in the movement process. The lower end of the telescopic rod 34 is provided with a spiral pressure spring 33, and the spiral pressure spring 33 is connected with the sealing cover 4. The function of the helical compression spring 33 is to provide free extension and retraction of the extension rod 34 and pre-load force to the sealing cover 4. A limit sensor 24 is provided on the upper fixing plate 20. The limit sensor 24 is used for being matched with the lifting platform 28 to realize the return of the lifting platform to the original point. The swivel bar 40 passes through the lift platform 28. The lower end of the rotating rod 40 is connected with a bearing hole of the special-shaped bearing seat. The benefit of this design is to increase the resistance of the rotating lever 40 to the action of the eccentric force. The top end of the rotating rod 40 is connected with the hanging basket driven synchronizing wheel 39. The hanging basket driven synchronizing wheel 39 is connected with the hanging basket driving synchronizing wheel 38 through a synchronous belt, and the hanging basket driving synchronizing wheel 38 is connected with the hanging basket motor 35. Thus, the rotation speed and the forward and reverse rotation of the rotating rod 40 can be controlled by controlling the basket hanging motor 35. The lifting platform 28 is provided with a cradle rotation sensor 41. The cradle rotation sensor 41 is used to collect 40 the number of turns of the rotating rod. The program is convenient to control the rotating speed and the forward and reverse rotation of the rotating rod 40.

The lower end of the rotating rod 40 is connected with the hanging basket connector 30 of the hanging basket 5. The structure of hanging basket 5 includes: the hanging basket connector 30 is provided with a hook 49 and three evenly distributed buckles 50, and the buckles 50 are used for positioning the hanging basket 5. The mechanism realizes the quick replacement of the cradle 5. A hook 49 is hooked on the protrusion of the quick-change cover 16, and the hook 49 is used for locking the hanging basket 5; the quick-change cover 16 is arranged with a plane part facing upwards. The center of the boss end surface of the quick-change cover 16 is connected with the center of the clamping seat 18. A splash guard 17 is provided between the quick-change cover 16 and the cassette 18. The lower end of the clamping seat 18 is connected with a three-claw spring piece 19. The clamping seat 18 is connected with a net basket 31, and a screen is arranged in the net basket 31. The screen is pre-stressed by the deformation of the three-grab spring piece 19.

The lower part of the rotary working position disk 2 is provided with an origin sensor 47 and a signal trigger rod 48. This enables the rotary table 2 to return to the initial point.

The ultrasonic cleaning cup 43 is structured in such a way that a cup body 11 is connected with a vibrator shield 13, the vibrator shield 13 is provided with an ultrasonic vibrator 12, and the ultrasonic vibrator 12 is connected with an ultrasonic vibrator electrode I14 and an ultrasonic vibrator electrode II 15. The ultrasonic vibrator electrode I14 is a copper circle, and the ultrasonic vibrator electrode II 15 is a copper ring. And the output end 10 of the ultrasonic transducer transfer block on the ultrasonic transducer transfer block 9 is in a 2-shaped position corresponding to the positions of the ultrasonic vibrator electrode I14 and the ultrasonic vibrator electrode II 15. Thus, when the rotary station disc 2 rotates and turns to the lower part of the cleaning liquid container 42, the electrodes are separated, the ultrasonic transducer 45 does not work, when the rotary station disc turns to the lower part of the ultrasonic cleaning cup 43, the electrodes are connected, the ultrasonic transducer 45 starts working, and parts with more surface grease, oil sludge and the like can be cleaned by ultrasonic waves.

And a touch screen controller 6 is arranged on the side surface of the top of the cylinder frame 1. The touch screen controller 6 is used to set up a process.

Take the part to carry out ultrasonic cleaning as an example, the utility model discloses an operating method of cleaning machine:

step one, the cleaning machine is powered on, and containers are cleaned one by selecting a button on the touch screen controller 6: the cleaning liquid container 42 or the ultrasonic cleaning cup 43 is taken out.

And step two, pouring different cleaning liquids into the cleaning liquid container 42 or the ultrasonic cleaning cup 43 respectively. And is placed at a corresponding position on the rotary table 2.

And step three, putting the cleaned parts into a screen and then putting the screen into a basket 31 of the hanging basket 5. The screen is locked to the clamp 18 by rotating the basket 31. The parts to be cleaned are thus loaded into the hanging basket 5. The hook 49 of the cradle connector 30 is hooked on the protrusion of the quick-change cover 16. The hanging basket 5 is connected and fixed. At which time the door 3 is closed.

And fourthly, clicking the touch screen controller 6 by an operator to set a process program, and compiling a cleaning sequence.

And fifthly, clicking a start button to perform cleaning work.

Step six, the specific action process:

1) first, the lifting/lowering/stirring mechanism 7 and the rotary table 2 are returned to the initial positions set by the program by the functions of the origin sensor 47, the basket rotation sensor 41, and the limit sensor 24. The sealing caps 4 are now in a state of being separated from the end faces of the respective containers. At this time, the cradle 5 is lifted to the highest initial position by the lifting/lowering/stirring mechanism 7 and the cradle connector 30.

2) By the rotation of the rotary table 2, the ultrasonic cleaning cup 43 is rotated to the working position, that is, to a position directly below the basket 5. At this time, the ultrasonic vibrator electrode i 14 and the ultrasonic vibrator electrode ii 15 at the bottom end of the ultrasonic cleaning cup 43 are respectively in contact with the output end 10 of the ultrasonic transducer transfer block on the ultrasonic transducer transfer block 9.

3) Under the control of the program, the stage motor 27 operates. And transmits the rotational power of the motor to the T-shaped lead screw 37 through the synchronizing wheel to rotate. The lifting platform 28 is enabled to move vertically downwards under the action of the T-shaped lead screw 37 and the T-shaped lead screw nut 23, and the distance of the downward movement is controlled by a program. The cradle connector 30 connected to the lifting platform 28 moves downward together with the cradle 5. At this time, the sealing cover 4 is moved downward by a fixed distance by the compression coil spring 33. So that the sealing cover is contacted with the end surface of the container to realize sealing.

4) According to the program setting, when the independent sealing cover 29 is contacted with the end surface of the ultrasonic cleaning cup 43, the lifting platform 28 stops moving. At this time, the ultrasonic transducer 45 starts operating, and energy is transmitted to the ultrasonic transducer 12 of the ultrasonic cleaning cup 43 through the ultrasonic transducer relay block 9. The ultrasonic cleaning cup 43 starts to operate.

5) Under the action of the cradle motor 35, the cradle 5 realizes the forward rotation and the reverse rotation of the cradle 5 according to the setting of a program. The cleaning of the parts in the hanging basket 5 is realized.

6) When the cleaning is completed, the cradle 5 is raised a certain distance until it is separated from the ultrasonic cleaning cup 43. And the part is quickly rotated for a certain time to realize the quick dehydration of the part. The ultrasonic cleaning cup does not work at this time.

7) After the part dehydration process is performed, the lifting platform 28 continues to ascend to the highest position, and at this time, the rotary station disc 2 acts. The next in-use cleaning solution container 42 will be rotated to just below the hanging basket 5 according to the process requirements. At this time, the ultrasonic cleaning cup 43 has been separated from the ultrasonic transducer relay block 9. But at the same time the cleaning solution container 42 is completely out of contact with the ultrasonic transducer transfer block 9.

8) After the baskets 5 have been cleaned in the respective containers, the rotary table 2 is returned to the initial position. The lifting platform 28 is lifted to make the hanging basket 5 face the air outlet of the air blower 8. The blower 8 will blow hot air or natural air according to the process requirements. At this point the hanging basket 5 will rotate slowly.

8) And when the parts are dried. The program stops running. The hanging basket 5 is manually taken down. The sealing cover 4 is always covered on the port of each container under the action of the helical compression spring 33. Sealing of each container is achieved.

Claims

1. Cleaning machine, including cylinder frame (1), the front portion of cylinder frame (1) sets up door (3), and the inside of cylinder frame (1) sets up air blower (8), its characterized in that: an ultrasonic transducer transfer block (9), an ultrasonic transducer (45) and a rotary station disc motor (46) are respectively arranged at the bottom of the column frame (1); one end of the ultrasonic transducer (45) is connected with the power switch, and the other end of the ultrasonic transducer is connected with the ultrasonic transducer transfer block (9); a rotary station disc motor (46) is connected with a rotary station disc driven synchronous wheel (44) through a synchronous belt, and the rotary station disc driven synchronous wheel (44) is connected with the rotary station disc (2) through a shaft; a cleaning liquid container (42) with an independent sealing cover (29) and an ultrasonic cleaning cup (43) are arranged on the rotary station disc (2), a lifting stirring mechanism (7) is arranged on the upper portion of the column frame (1), a hanging basket (5) is arranged below the lifting stirring mechanism (7), and a sealing cover (4) is arranged between the lifting stirring mechanism (7) and the rotary station disc (2).

2. The cleaning machine of claim 1, wherein: the frame of the lifting stirring mechanism (7) is formed by connecting an upper fixing plate (20) and a lower fixing plate (32) through four frame supporting shafts (25), wherein two frame supporting shafts (25) of the four frame supporting shafts (25) are connected with a linear bearing I (26) arranged on a lifting platform (28); a platform motor (27) is arranged on the upper fixing plate (20), the platform motor (27) is sequentially connected with a platform driving synchronous belt pulley (21), a platform driven synchronous belt pulley (22), a T-shaped lead screw (37) and a T-shaped lead screw nut (23) arranged on the lifting platform (28), and the upper end of a telescopic rod (34) is connected with a linear bearing II (36) arranged on the lifting platform (28); the lower end of the telescopic rod (34) is provided with a spiral pressure spring (33), and the spiral pressure spring (33) is connected with the sealing cover (4); be provided with spacing sensor (24) on upper fixed plate (20), lift platform (28) is passed in rotary rod (40), and the lower extreme of rotary rod (40) is connected with the dead eye of heterotypic bearing frame, and rotary rod (40) top is connected with string basket driven synchronizing wheel (39), string basket driven synchronizing wheel (39) are connected with string basket initiative synchronizing wheel (38) through the hold-in range, string basket initiative synchronizing wheel (38) are connected with string basket motor (35), lift platform (28) are provided with string basket rotation sensor (41).

3. The cleaning machine of claim 2, wherein: the lower extreme of rotary rod (40) connect string basket connector (30) of hanging basket (5), hang the structure of basket (5) and include: the hanging basket connector (30) is provided with a hook (49) and three evenly distributed buckles (50), and the hook (49) is hung on the protrusion of the quick-change cover (16); the plane part of the quick-change cover (16) is upward, and the center of the boss end surface of the quick-change cover (16) is connected with the center of the clamping seat (18); a splash-proof disc (17) is arranged between the quick-change cover (16) and the clamping seat (18), the lower end of the clamping seat (18) is connected with a three-grab spring piece (19), the clamping seat (18) is connected with a net basket (31), and a screen is arranged in the net basket (31).

4. The cleaning machine of claim 1, wherein: an origin sensor (47) and a signal trigger rod (48) are arranged at the lower part of the rotary working position disc (2).

5. The cleaning machine of claim 1, wherein: the ultrasonic cleaning cup (43) is characterized in that a cup body (11) is connected with a vibrator shield (13), the vibrator shield (13) is provided with an ultrasonic vibrator (12), the ultrasonic vibrator (12) is connected with an ultrasonic vibrator electrode I (14) and an ultrasonic vibrator electrode II (15), and an output end (10) of an ultrasonic transducer transfer block on an ultrasonic transducer transfer block (9) corresponds to the positions of the ultrasonic vibrator electrode I (14) and the ultrasonic vibrator electrode II (15) in a 2-shaped mode.

6. The cleaning machine of claim 1, wherein: and a touch screen controller (6) is arranged on the side surface of the top of the cylinder frame (1).