CN212475349U - Bulk particle material loading system - Google Patents

Bulk particle material loading system Download PDF

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CN212475349U
CN212475349U CN202021105804.5U CN202021105804U CN212475349U CN 212475349 U CN212475349 U CN 212475349U CN 202021105804 U CN202021105804 U CN 202021105804U CN 212475349 U CN212475349 U CN 212475349U
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steel cylinder
walking
loading system
material loading
particulate material
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简莹
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Guangxi Guangye Sugar Industry Group Co ltd
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Guangxi Guangye Sugar Industry Group Co ltd
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Abstract

A bulk granular material loading system comprises a rack, a support beam and a walking beam, wherein the support beam is arranged above the rack, a material distribution device is fixed in the middle of the support beam, the walking beam is arranged on two side surfaces of the rack, a horizontal walking frame capable of moving horizontally is arranged above the walking beam, and a material pressing device is arranged below the middle of the upper part of the horizontal walking frame. The utility model is used for loading the bulk granular materials into the vehicle container from the top, the materials such as soybean, gravel and coal briquette can be compacted after the materials enter the cargo compartment, the space between the materials is reduced, and the loading capacity of the vehicle is improved; the bulk granular materials can be neatened to prevent the materials from being piled unevenly, so that the safety factor of the truck in the running process is improved, and the truck is prevented from toppling due to unstable gravity center.

Description

Bulk particle material loading system
Technical Field
The utility model relates to a material loading equipment, a particular bulk particle material loading system.
Background
At present, when domestic bulk goods such as coal, sand, stone, grain and the like are transported by using automobiles, the bulk goods are loaded into a carriage by loading equipment (such as a loader and a belt conveyor) and then are simply put into transportation after being sorted. The loading method has the problems that when the cargos with low density are loaded, gaps among the cargos are large, the carrying capacity of the vehicle is surplus under the condition that a carriage is full, and a large amount of transportation capacity is wasted. On the other hand, during the carriage was carried to the use conveyor belt and hopper during the loading, because the material whereabouts point is concentrated, the material of belt whereabouts point is piled up the height gradually, makes the material of hopper pile up unevenly, influences the vehicle safety of traveling, or easily causes unrestrained of material. In order to solve the above problems, it is a conventional practice to: the automobile needs to run forwards and backwards, so that the falling point of the material is changed, or the material enters the hopper manually, and the material is flattened uniformly by using a tool. However, these methods inevitably reduce the loading efficiency and consume manpower and material resources. And still the disadvantage of large gaps between the cargo particles cannot be solved well.
By inquiring the prior art documents and patents, the following retrieval results about the bulk particle type material loading device or equipment are obtained:
1. a material compactor with good compaction effect; application No.: CN 201821139002.9; the applicant: tazhou city refinement factory, abstract: a material compactor with a good compaction effect comprises an operation table and a support column, wherein the support column is fixedly arranged on the right side of the upper surface of the operation table, the lower end of the operation table is fixedly connected with a support leg, a sliding groove is formed in the operation table in the vertical direction, a sliding rod is connected in the sliding groove in a sliding mode, a disc is fixedly connected to the upper end of the sliding rod, and four groups of fixing seats are fixedly arranged on the outer side wall of the disc; the utility model designs the sliding groove into a square ring shape, and can manually move the sliding rod through external force, thereby driving the disc to move all around on the horizontal plane, and the material stress in the die box is more uniform in the compaction process of the pressing block; through set up the draw-in groove at the slide bar lower extreme, can be connected with the pivot to rotating the granule material in the mould box, will not have the rotation of compacted material to the upper end under the effect of centrifugal force, the crossbeam drives the briquetting and carries out compaction once more to the material under lever principle's effect.
2. A multi-section spiral continuous feeding device for granular materials; application No.: CN 201811602800.5; the applicant: beijing university of chemical industry; and (3) abstract: a multi-section spiral continuous feeding device for granular materials comprises a spiral conveying device, a gear feeding device, a machine barrel, a feeding hole, a discharging hole, a spiral conveyor, an upper motor, a scraping plate, a material baffle plate, a spraying hole, an ash outlet and a support; the gear feeding device comprises a storage bin, a feeding gear, a leakage blocking trough, a flange plate, a mechanical seal and a bearing. The material can be compacted into a material plug through the reducing variable-pitch screw to form self-sealing of the material; the material plug can be broken through the gear feeding device, so that the materials can be fed uniformly, accurately and efficiently. The multi-section spiral sealing feeding device for the granular materials can continuously feed materials into the sealed continuous cracking reactor, so that the aims of safe production, continuous feeding, production efficiency improvement and energy conservation are fulfilled.
3. A solid particulate matter container bulk conveyor; application No.: CN 201410359065.5; the applicant: huzhou Fengsheng New materials, Inc.; and (3) abstract: the utility model provides a solid particle container conveyer in bulk, which comprises a frame, the tip is equipped with the transport arm before the frame, first bearing roller sub-assembly and second bearing roller sub-assembly are installed respectively to frame and transport arm upper surface, be equipped with the conveyer belt on first bearing roller sub-assembly and the second bearing roller sub-assembly, loading walking gear motor is installed to the tip before the frame, belt drive roller and belt tensioning roller, the tip behind the frame, first belt bend roller, second belt bend roller and third belt bend roller are installed respectively to the tip before frame tip and the transport arm, surface mounting has the removal wheel under the frame, loading walking gear motor drives removes the wheel to drive the frame back-and-forth movement. The invention can gradually fill the container by moving the conveyor under the condition that the container is not moved, can ensure that the container can be filled to the maximum extent, generates as little dust as possible and relieves the pollution problem.
Through search, the prior publications do not inquire about equipment and devices for loading and compacting bulk granular materials in a van truck.
Disclosure of Invention
The utility model provides a bulk granular material loading system, which is used for loading bulk granular materials into a vehicle container from the upper part, wherein the materials such as soybeans, corns, gravels, coal blocks and the like can be compacted after entering the container, thereby reducing the gaps among the materials and improving the loading capacity of the vehicle; the bulk granular materials can be neatened to prevent the materials from being piled unevenly, so that the safety factor of the truck in the running process is improved, and the truck is prevented from toppling due to unstable gravity center.
The technical scheme of the utility model is realized like this:
a loading system for bulk granular materials comprises a rack, a support beam and a walking beam, wherein the support beam is arranged above the rack, a material distribution device is fixed in the middle of the support beam, the walking beam is arranged on two side surfaces of the rack, a horizontal walking frame capable of moving horizontally is arranged above the walking beam, and a material pressing device is arranged below the middle of the upper part of the horizontal walking frame. The vehicle that needs the loading traveles the frame below and can stop, realizes the material feeding through the distributing device, and mobilizable press device can realize carrying out the compaction to each position material in the carriage of below and level, and at this in-process, the vehicle need not to remove. The frame and the column beam of the horizontal walking frame can be welded or assembled by screw joint by using I-shaped steel or channel steel.
The material distributing device is characterized in that bearings at two ends outside a shell of the material distributing device are respectively fixed on a supporting beam, a main shaft is installed on the bearings, a spiral blade is fixed on the main shaft, the spiral blade is divided into a left part and a right part from a central line, the spiral directions of the spiral blades of the two parts are opposite, a plurality of material discharging openings are uniformly distributed on two sides of the shell in the respective conveying direction, and a feeding hopper is arranged in the middle above the material distributing device. Inside the material entered into the casing from the feeder hopper, evenly discharged downwards through helical blade carried the material to the bin outlet of casing both sides balancedly, compared with the mode of the material of traditional row through the conveying belt single point, avoided piling up into a big stack in sharp top with the material, but divided into the material stack several little pile form, do benefit to the material balancing, follow-up material operation is convenient. The material distributing device is about 4m long and is slightly shorter than the length of the carriage of a common freight truck, and the material can be uniformly loaded on the length of the carriage by the material distributing device without moving the truck back and forth.
The upper part of the material pressing device is fixed on a cross beam of the horizontal walking frame, the middle part of the material pressing device is provided with a scissor fork lifting mechanism, and the scissor fork lifting mechanism provides lifting force through a hydraulic push rod; the lower part of the scissor fork lifting mechanism is connected with a steel cylinder, and the steel cylinder provides torque through a hydraulic motor. The pressing device can move back and forth through the horizontal walking frame, namely the pressing device can walk above any position of the carriage and push and pull the node at the tail end of the scissors fork by using the hydraulic push rod after reaching the position, so that the scissors fork device can be lifted; the steel cylinder goes up and down along with the lifting of the scissor fork device, the surface of the steel cylinder is rolled on the material, so that the gap between the granular materials is filled more tightly, the hydraulic push rod and the hydraulic motor are connected to a hydraulic pump station, and the hydraulic pump station is positioned on the longitudinal beam of the horizontal walking frame.
The walking beam is provided with a rail, the walking trolley walks on the rail, the upper part of the walking trolley bears the longitudinal beam of the horizontal walking frame, and the walking trolley is driven to walk by the speed reducing motor.
The two material pressing devices are respectively positioned on the two cross beams of the horizontal walking frame. The front pressing device and the rear pressing device are arranged, so that the pressing effect is better, the material gap is smaller, the stacking is more compact, and the loading capacity of the vehicle is improved.
Two groups of scissors fork lifting mechanisms of each pressing device are arranged, and the hydraulic push rod pushes the connecting rod between the two groups of devices to realize the simultaneous action of the two groups of scissors fork lifting mechanisms. Because the axial length of the steel cylinder is large, about 1.8m, a single group of scissors and forks can not ensure the stability and firmness of suspension, the synchronous working of a plurality of groups of scissors and fork structures is very necessary, the uppermost end nodes of a plurality of groups of scissors and fork devices are connected through a connecting rod, and the hydraulic push rod can realize the effect of simultaneously controlling the plurality of groups of scissors and fork structures by hinging the connecting rod.
The hydraulic motor A drives the steel cylinder to rotate through the gear and the chain, and the middle of the chain is provided with the adjustable chain tension pulley to tightly press the chain. The hydraulic motor provides power through hydraulic oil, possesses stronger moment of torsion, prevents because of pressing the unable pivoted phenomenon of too big steel cylinder of material in-process resistance.
The middle part of the steel cylinder is a steel cylinder shaft, the steel cylinder shaft and the steel cylinder are connected through a bearing, the two ends of the steel cylinder shaft are respectively fixed with an eccentric block, and the steel cylinder shaft provides torque through a hydraulic motor B. After the hydraulic motor B drives the steel cylinder shaft to rotate, the eccentric block generates periodic eccentric force, and vibration is transmitted to the rolling surface of the steel cylinder, so that the material is filled in gaps more fully and is more compact; simultaneously, the small stack of several material that the distributing device emptys the formation further vibrates and collapses, and carriage material upper surface is more level and more smooth.
The utility model discloses a process of feeding as follows:
(1) loading the materials into a charging hopper by using a conveying belt or a conveying pipe, and then starting a feeding motor;
(2) the feeding motor drives the main shaft to rotate, the helical blades on the main shaft rotate, and materials in the charging hopper are conveyed to two sides from the middle feeding port through the helical blades and then are poured into a carriage below from the discharging ports on two sides;
(4) when unloading, a truck loader also starts a scissor fork lifting device of the material pressing device to descend to the top of the stack of the unloaded materials through wireless remote control or wire control, so that the horizontal walking frame walks forwards and backwards, and rotates the steel cylinder, and the steel cylinder rotates and shakes while rotating, so that the material pressing operation is performed on the stack, the materials are more compact, and the heights of the materials are balanced;
(4) and (4) repeating the operations from (1) to (3) until the whole carriage is filled with the materials and is stacked, compacted and leveled, and finishing the loading operation.
The utility model has the advantages that:
1. the utility model is used for load into vehicle goods railway carriage or compartment from the top with the granule material in bulk, after the material got into the goods railway carriage or compartment, can flatten the granule material in bulk compaction, further improved boxcar's loading capacity.
2. The utility model discloses need not artificial intervention adjustment material cloth and stack the position, the material stack is balanced, and then improves the factor of safety of freight train driving process, prevents that the freight train focus is unstable and topples.
3. The loading system of the utility model has high automation degree, all the mechanism actions can be operated by wireless remote control or wire control, manual entry is not needed, and the risk of loading operation is reduced; on the other hand, the freight train does not need to move in the whole loading process, and the loading efficiency is improved.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic side view of the present invention;
FIG. 4 is a schematic view of a front view structure of the pressing device;
FIG. 5 is a schematic view of a rear view of the pressing device;
FIG. 6 is a schematic side view of the pressing device;
FIG. 7 is a schematic structural view of a section of a steel cylinder;
the reference numbers in the figures illustrate: 1. A column; 2. a support beam; 3. a walking beam; 4. a horizontal walking frame; 41. a stringer; 42. a cross beam; 5. a walking trolley; 6. a material distribution device; 61. a feed hopper; 62. a bearing; 63. a main shaft; 64. a helical blade; 65. a feeding motor; 66. a discharge outlet; 7. a pressing device; 71. a traveling wheel; 72. a reduction motor; 73. a hydraulic push rod; 74. a scissor fork lifting mechanism; 75. a hydraulic motor A; 76. a steel cylinder; 77. a chain tensioner; 78. a steel cylinder shaft; 79. a hydraulic motor B; 80. an eccentric block; 9. and a hydraulic station.
Detailed Description
The first embodiment is as follows:
a bulk granular material loading system comprises a rack, wherein the rack comprises an upright post 1, a supporting beam 2 and a walking beam 3, the size of an upper frame of the rack is 3500X 4000mm, the supporting beam 2 is arranged above the upright post 1, a material distribution device 6 is fixed in the middle of the supporting beam 2, the walking beam 3 is arranged on two side surfaces of the rack, a horizontal walking frame 4 capable of horizontally moving is arranged above the walking beam 3, a material pressing device 7 is arranged below the upper middle part of the horizontal walking frame 4, and the horizontal walking frame 4 is in a frame shape of 3500X 600 mm.
The bearings 62 at the two ends outside the shell of the distributing device 6 are respectively fixed on the supporting beam 2, the main shaft 63 is arranged on the bearings 62, the helical blade 44 is fixed on the main shaft 63, the helical blade 64 is divided into a left part and a right part from the middle line, the helical directions of the helical blades 64 of the two parts are opposite, a plurality of discharge outlets 66 are uniformly distributed at the two sides of the shell in the respective conveying directions, and the middle part above the distributing device 6 is provided with a feed hopper 61.
The upper part of the material pressing device 7 is fixed on the cross beam 42 of the horizontal walking frame 4, the middle part of the material pressing device 7 is provided with a scissor fork lifting mechanism 74, and the scissor fork lifting mechanism 74 provides lifting force through a hydraulic push rod 73; the lower part of the scissors fork lifting mechanism 74 is connected with a steel cylinder 76, and the steel cylinder 76 provides torque through a hydraulic motor A75. The steel cylinder has the size phi 325 multiplied by 1800 mm. The scissor lift mechanism 74 is 600 x 600mm in size.
The walking beam 3 is provided with a track, the walking trolley 5 walks on the track, the longitudinal beam 41 of the horizontal walking frame 4 is borne above the walking trolley 5, and the walking trolley 5 walks under the driving of two speed reducing motors with the power of 0.75 KW.
The two pressing devices 7 are respectively positioned on the two cross beams 42 of the horizontal walking frame 4.
Two sets of scissor lifting mechanisms 74 of each pressing device 7 are provided, and the hydraulic push rod 73 pushes the connecting rod between the two sets of devices to realize the simultaneous action of the two sets of scissor lifting mechanisms 74.
The hydraulic motor A75 drives the steel cylinder 76 to rotate through a gear and a chain, and the middle part of the chain is provided with an adjustable chain tension pulley 77 to press the chain tightly.
The middle of the steel cylinder 76 is provided with a steel cylinder shaft 78, the steel cylinder shaft 78 is connected with the steel cylinder 76 through a bearing, two ends of the steel cylinder shaft 78 are respectively provided with an eccentric block 80, and the steel cylinder shaft 78 provides torque through a hydraulic motor B79.
Example 2
Example 2 is substantially the same in structure as example 1, except that: the hydraulic push rod 73 is replaced by an electric capstan, and the power of the electric capstan is 1 KW.
In practical use, when the device is used in the loading operation of bulk corn and beans, the loading capacity of a carriage of the truck can be improved by 20 percent, the loading operation time of workers can be reduced by more than 50 percent, and the working efficiency is greatly improved; and the workman need not to enter into the carriage and carry out material arrangement work, has reduced the risk that the incident takes place, and has guaranteed that the material is contacted by equipment completely, prevents that the condition of workman's operation pollution material from taking place.

Claims (8)

1. A bulk particulate material loading system characterized by: the frame includes stand (1), a supporting beam (2) and walking roof beam (3), and a supporting beam (2) is above stand (1), and a cloth device (6) is fixed at a supporting beam (2) middle part, and the both sides face of frame sets up walking roof beam (3), but walking roof beam (3) top sets up horizontal walking frame (4) of horizontal migration, and middle part below installation press device (7) are gone up in horizontal walking frame (4).
2. The bulk particulate material loading system of claim 1, wherein: two end bearings (62) outside the shell of the distributing device (6) are respectively fixed on the supporting beam (2), a main shaft (63) is installed on the bearings (62), a spiral blade (64) is fixed on the main shaft (63), the spiral blade (64) is divided into a left part and a right part from a central line, the spiral directions of the spiral blades (64) of the two parts are opposite, a plurality of discharge openings (66) are uniformly distributed on two sides of the shell in the respective conveying direction, and a feed hopper (61) is arranged in the middle above the distributing device (6).
3. The bulk particulate material loading system of claim 1, wherein: the upper part of the material pressing device (7) is fixed on a cross beam (42) of the horizontal walking frame (4), the middle part of the material pressing device (7) is provided with a scissor fork lifting mechanism (74), and the scissor fork lifting mechanism (74) provides lifting force through a hydraulic push rod (73); the lower part of the scissors fork lifting mechanism (74) is connected with a steel cylinder (76), and the steel cylinder (76) provides torque through a hydraulic motor A (75).
4. The bulk particulate material loading system of claim 1, wherein: the walking trolley is characterized in that a rail is arranged on the walking beam (3), the walking trolley (5) walks on the rail, a longitudinal beam (41) of the horizontal walking frame (4) is borne above the walking trolley (5), and the walking trolley (5) is driven to walk through a speed reduction motor.
5. The bulk particulate material loading system of claim 1, wherein: the two material pressing devices (7) are respectively positioned on the two cross beams (42) of the horizontal walking frame (4).
6. The bulk particulate material loading system of claim 3, wherein: two sets of scissor fork lifting mechanisms (74) of each pressing device (7) are provided, and the hydraulic push rod (73) pushes the connecting rod between the two sets of devices to realize the simultaneous action of the two sets of scissor fork lifting mechanisms (74).
7. The bulk particulate material loading system of claim 3, wherein: the hydraulic motor A (75) drives the steel cylinder (76) to rotate through a gear and a chain, and the middle of the chain is provided with an adjustable chain tension pulley (77) to press the chain tightly.
8. The bulk particulate material loading system of claim 3, wherein: the middle of the steel cylinder (76) is provided with a steel cylinder shaft (78), the steel cylinder shaft (78) is connected with the steel cylinder (76) through a bearing, the two ends of the steel cylinder shaft (78) are respectively provided with an eccentric block (80), and the steel cylinder shaft (78) provides torque through a hydraulic motor B (79).
CN202021105804.5U 2020-06-16 2020-06-16 Bulk particle material loading system Active CN212475349U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111620147A (en) * 2020-06-16 2020-09-04 广西广业贵糖糖业集团有限公司 A loading system for bulk granular materials

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111620147A (en) * 2020-06-16 2020-09-04 广西广业贵糖糖业集团有限公司 A loading system for bulk granular materials

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