CN212449702U - Bottle buttress uninstallation line - Google Patents

Bottle buttress uninstallation line Download PDF

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Publication number
CN212449702U
CN212449702U CN201922320597.9U CN201922320597U CN212449702U CN 212449702 U CN212449702 U CN 212449702U CN 201922320597 U CN201922320597 U CN 201922320597U CN 212449702 U CN212449702 U CN 212449702U
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CN
China
Prior art keywords
bottle
clamping
frame
chuck
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201922320597.9U
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Chinese (zh)
Inventor
强维博
庄云恩
潘昊
李丽辉
李杨
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Bonya Intelligent Equipment Co ltd
Original Assignee
Hunan Bonya Intelligent Equipment Co ltd
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Priority to CN2019217513826 priority Critical
Priority to CN201921751382 priority
Application filed by Hunan Bonya Intelligent Equipment Co ltd filed Critical Hunan Bonya Intelligent Equipment Co ltd
Application granted granted Critical
Publication of CN212449702U publication Critical patent/CN212449702U/en
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Abstract

A bottle stack unloading line comprises an industrial robot, a bottle stack conveying line, a bottle conveying line and a clamp; the bottle stack conveying line and the bottle conveying line are respectively arranged on two sides of the industrial robot, and the clamp is connected with the industrial robot; the clamp comprises a rack, a bottle clamping mechanism, a chuck plate mechanism, a bottle supporting mechanism and a pushing mechanism, wherein the rack is connected with the industrial robot; the bottle clamping mechanism and the chuck plate mechanism are arranged on one side of the rack, and the bottle supporting mechanism is arranged on the other side of the rack; the bottle clamping mechanism, the bottle supporting mechanism and the chuck mechanism are sequentially arranged from top to bottom in the height direction; the pushing mechanism is arranged on the frame and connected with the bottle clamping mechanism. The utility model has the advantages of small occupied area, high bottle unloading efficiency, stable bottle unloading process and the like. The utility model belongs to the technical field of wine drink manufacturing.

Description

Bottle buttress uninstallation line
Technical Field
The utility model belongs to the technical field of the drink is made, especially, relate to a bottle buttress uninstallation line.
Background
When producing and manufacturing wines or beverage products, the bottle stacks conveyed into a production line need to be disassembled so as to enter subsequent procedures of cleaning, canning and the like. In the existing production, the disassembly of the bottle stacks is carried out manually or by complicated mechanical equipment. The disassembly of the bottle stack is carried out manually, the workload is large, if the operation is careless, the glass bottles are easy to fall and damage, and operators can be injured. The existing manufacture of a factory adopts a set of equipment with higher automation degree to carry out operations such as disassembling a bottle stack, cleaning, canning and the like. Although the automation degree of the whole set of equipment is higher, the whole set of equipment occupies a large area and occupies a large space, and the structure is complex. Moreover, when a problem occurs, the whole set of equipment needs to be stopped for troubleshooting, and the overhaul cost is high.
SUMMERY OF THE UTILITY MODEL
In view of the above problem, the utility model provides a bottle buttress uninstallation line, it has that equipment takes up an area of for a short time, unloads the bottle efficient, unload advantages such as bottle process stability.
A bottle stack unloading line comprises an industrial robot, a bottle stack conveying line, a bottle conveying line and a clamp; the bottle stack conveying line and the bottle conveying line are respectively arranged on two sides of the industrial robot, and the clamp is connected with the industrial robot; the clamp comprises a rack, a bottle clamping mechanism, a chuck plate mechanism, a bottle supporting mechanism and a pushing mechanism, wherein the rack is connected with the industrial robot; the bottle clamping mechanism and the chuck plate mechanism are arranged on one side of the rack, and the bottle supporting mechanism is arranged on the other side of the rack; the bottle clamping mechanism, the bottle supporting mechanism and the chuck mechanism are sequentially arranged from top to bottom in the height direction; the pushing mechanism is arranged on the frame and connected with the bottle clamping mechanism.
Further, the bottle buttress transfer chain, the bottle transfer chain all adopts chain formula cylinder conveyer.
Further, the industrial robot adopts a six-axis Kuka robot.
Further, the bottle clamping mechanism comprises a bottle clamping frame, a bottle clamping cylinder and a clamping plate; each inner side of the rectangular bottle clamping frame is provided with a clamping plate, two ends of each clamping plate are connected with a bottle clamping cylinder, and the bottle clamping cylinders are arranged on the bottle clamping frames.
The bottle clamping frame is characterized by further comprising a linear bearing and a guide rod, wherein the linear bearing and the bottle clamping cylinder are fixed on the lower side of the frame strip of the bottle clamping frame, a rod body of the guide rod penetrates through the linear bearing, one end of the guide rod is connected with the bottle clamping cylinder, and the other end of the guide rod is connected with the clamping plate.
Furthermore, the bottle clamping device also comprises a stop block for limiting the movement of the clamping plate, wherein two stop blocks are arranged at each top corner of the bottle clamping frame and are mutually vertical.
Further, the chuck mechanism comprises a chuck cylinder, a chuck frame and a baffle plate; the chuck frame is the frame that is the rectangle form, and the inside relative both sides of chuck frame are located to the baffle symmetry, and the (holding) chuck cylinder is installed on the chuck frame, and the (holding) chuck cylinder is connected with the baffle.
Furthermore, the bottle supporting mechanism comprises chain plates, mounting plates, chains, chain wheels, transmission shafts and pin shafts, the two mounting plates are symmetrically arranged on the front side and the rear side of the rack, the left sides of the mounting plates are symmetrically provided with two pairs of pin shafts, the two transmission shafts are arranged between the right sides of the two mounting plates, the transmission shafts and the pin shafts are corresponding in height, and the distance between the upper transmission shaft and the lower transmission shaft is greater than the height of the bottles; the chain wheel is arranged on the transmission shaft and the pin shaft, the chain wheel on one mounting plate is connected through a chain, and two sides of the chain plate are connected with the chain.
Further, the pushing mechanism comprises an upper thrust part and a lower guide part; the upper thrust component comprises a thrust cylinder and a connecting plate, the thrust cylinder is arranged on the frame, and a piston rod of the thrust cylinder is connected with the bottle clamping frame through the connecting plate; the lower guide part comprises a sliding block and a guide rail, the sliding block is fixed on the bottle clamping frame, the guide rail is fixed on the lower surface of the rack, and the sliding block is connected with the guide rail.
The utility model has the advantages that: the utility model uses the clamp in cooperation with the industrial robot to clamp a layer of bottles from the bottle stack conveying line, and places the bottles on the bottle conveying line after separating the bottles from the tray, so that the whole structure is simple, the occupied space is small, and the bottle unloading efficiency is high; in addition, the bottle clamping mechanism is formed by clamping plates on four sides to stably clamp the bottles, the tray is clamped by the clamping plate mechanisms through the baffle plates on two opposite sides, and after the bottles are separated from the tray, the bottle supporting mechanism is used for supporting the bottles to form a bottom, so that the bottle unloading process is stable, and the bottles can be prevented from falling in the bottle unloading process.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural view of the assembled industrial robot and jig.
Fig. 3 is a first view of the clamp.
Fig. 4 is a structural diagram of the clamp from a second perspective.
Fig. 5 is a side view of the clamp.
Fig. 6 is a schematic structural view of the chuck mechanism.
Fig. 7 is a schematic view of the bottle clamping mechanism when fully loaded.
Fig. 8 is a schematic structural diagram of the bottle clamping mechanism when the bottle clamping mechanism is unloaded.
The automatic bottle conveying device comprises a pushing mechanism 1, a flange 2, a rack 3, a bottle clamping mechanism 4, a bottle 5, a chuck mechanism 6, a bottle supporting mechanism 7, a connecting frame 8, a mounting plate 9, a transmission shaft 10, a chain plate 11, a chain wheel 12, a chain 13, a motor 14, a thrust cylinder 15, a piston rod of a thrust cylinder 16, a connecting plate 17, a chuck cylinder 18, a baffle plate 19, a clamping plate 20, a baffle plate 21, a guide rod 22, a linear bearing 23, a piston rod of a bottle clamping cylinder 24, a bottle clamping cylinder 25, an industrial robot 26, a clamp 27, a rail 28, a bottle stack 29, a bottle stack conveying line 30 and a bottle conveying line 31.
Detailed Description
The present invention will be further specifically described with reference to the accompanying drawings.
A bottle pile uninstallation line comprises an industrial robot, a bottle pile conveying line, a bottle conveying line and a clamp. The bottle buttress transfer chain is located industrial robot's front side, and industrial robot's left side is located to the bottle transfer chain, and anchor clamps and industrial robot are connected. The industrial robot controls the movement of the gripper to the bottle stack conveyor line to grip a layer of bottles and unload the bottles onto the bottle conveyor line after separating the bottles from the trays.
In this embodiment, bottle buttress transfer chain, bottle transfer chain all adopt chain formula cylinder conveyer. The industrial robot adopts a six-axis robot of a library card. The industrial robot is internally provided with a control module which is a single chip microcomputer, and the motion action of the industrial robot is realized through the control of the control module. The control module is connected with each cylinder (such as a bottle clamping cylinder, a chuck cylinder and the like) in the clamp, and the control module controls the movement of each cylinder, so that the clamp is controlled to unload the bottle from the bottle stack. The industrial robot is fixedly connected with the frame through a flange.
The clamp comprises a frame, a bottle clamping mechanism, a chuck plate mechanism, a bottle supporting mechanism and a pushing mechanism. The frame is connected with the industrial robot. The bottle clamping mechanism and the chuck plate mechanism are arranged on one side of the rack, and the bottle supporting mechanism is arranged on the other side of the rack; the bottle clamping mechanism, the bottle supporting mechanism and the chuck mechanism are sequentially arranged from top to bottom in the height direction; the pushing mechanism is arranged on the frame and connected with the bottle clamping mechanism. When the clamp reaches the bottle stack conveying line, a layer of bottles are clamped by the bottle clamping mechanism, and a tray below the bottles is clamped by the chuck mechanism; then, in the process of transferring the bottles and the tray, the pushing assembly moves a layer of bottles from the upper part of the chuck mechanism to the bottle supporting mechanism, and the tray is released to the empty place through the chuck mechanism; then the industrial robot controls the clamp to clamp the bottles to the position above the bottle conveying line, a chain plate of the bottle supporting mechanism moves upwards only above the bottles, and then the bottle clamping mechanism releases the bottles on the bottle conveying line.
The bottle clamping mechanism comprises a bottle clamping frame, a bottle clamping cylinder and a clamping plate. The bottle clamping frame is a rectangular frame. Clamping plates are arranged on each side inside the rectangular bottle clamping frame. The two ends of the clamping plate are connected with the guide rod, and the guide rod is connected with the bottle clamping cylinder. The lower side of the frame strip of the bottle clamping frame is fixed with a linear bearing and a bottle clamping cylinder. The guide rod, the bottle clamping cylinder and the linear bearing which are connected with the clamping plate are all positioned in the direction which is mutually vertical to the clamping plate. The guide rod body penetrates through the linear bearing, one end of the guide rod is connected with the bottle clamping cylinder, and the other end of the guide rod is connected with the clamping plate.
The stop block is used for limiting the movement of the clamping plate. Two stop blocks are arranged at each top corner of the bottle clamping frame and are perpendicular to each other. The two stoppers are respectively used for limiting the movement of the two baffles in the mutually perpendicular directions.
The chuck mechanism comprises a chuck cylinder, a chuck frame and a baffle plate. The chuck frame is a rectangular frame. The baffle symmetry is located the inside relative both sides (like front side and rear side) of chuck frame, and the (holding) chuck cylinder is installed on the chuck frame, and the (holding) chuck cylinder is connected with the baffle. Two baffle plates and two chuck cylinders are arranged on the front side or the rear side of the chuck frame. And the front and rear baffles correspond. The tray is clamped through the two pairs of baffle plates, so that the tray is more stable when being clamped.
The bottle supporting mechanism comprises chain plates, mounting plates, chains, chain wheels, transmission shafts and pin shafts, the two mounting plates are symmetrically arranged on the front side and the rear side of the rack, the left sides of the mounting plates are symmetrically provided with two pairs of pin shafts, the two transmission shafts are arranged between the right sides of the two mounting plates, and the transmission shafts correspond to the pin shafts in height. The distance between the upper transmission shaft and the lower transmission shaft is larger than the height of the bottle, so that the chain plate is prevented from colliding with the bottle when moving to the upper side of the chain. The chain wheel is arranged on the transmission shaft and the pin shaft, the chain wheel on one mounting plate is connected through a chain, two sides of the chain plate are connected with the chain, and the chain plate moves along with the chain. When the bottle pushing mechanism works, the chain plates only move to the lower sides of the chains, so that the bottles are pushed to the upper sides of the chain plates by the pushing mechanism. When the industrial robot controls the clamp to move above the bottle conveying line, the chain plate moves to the upper side of the chain, and the bottle clamping mechanism releases the bottles to be placed on the bottle conveying line.
The pushing mechanism comprises an upper pushing assembly and a lower guiding assembly. The upper thrust assembly comprises a thrust cylinder and a connecting plate, the thrust cylinder is installed on the rack, and a piston rod of the thrust cylinder is connected with the bottle clamping frame through the connecting plate. The lower guide assembly comprises a sliding block and a guide rail, the sliding block is fixed on the bottle clamping frame, the guide rail is fixed on the lower surface of the rack, and the sliding block is connected with the guide rail. When the thrust cylinder pushes the bottle clamping frame, the bottle clamping frame slides along the direction of the guide rail on the rack through the sliding block, and the bottle clamping mechanism is used for clamping and pushing a bottle.
The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.

Claims (9)

1. A bottle buttress uninstallation line which characterized in that: the automatic bottle stacking and clamping device comprises an industrial robot, a bottle stack conveying line, a bottle conveying line and a clamp; the bottle stack conveying line and the bottle conveying line are respectively arranged on two sides of the industrial robot, and the clamp is connected with the industrial robot; the clamp comprises a rack, a bottle clamping mechanism, a chuck plate mechanism, a bottle supporting mechanism and a pushing mechanism, wherein the rack is connected with the industrial robot; the bottle clamping mechanism and the chuck plate mechanism are arranged on one side of the rack, and the bottle supporting mechanism is arranged on the other side of the rack; the bottle clamping mechanism, the bottle supporting mechanism and the chuck mechanism are sequentially arranged from top to bottom in the height direction; the pushing mechanism is arranged on the frame and connected with the bottle clamping mechanism.
2. A bottle stack unloading line according to claim 1, wherein: the bottle buttress transfer chain, the bottle transfer chain all adopts chain formula cylinder conveyer.
3. A bottle stack unloading line according to claim 1, wherein: the industrial robot adopts a six-axis robot of a library card.
4. A bottle stack unloading line according to claim 1, wherein: the bottle clamping mechanism comprises a bottle clamping frame, a bottle clamping cylinder and a clamping plate; each inner side of the rectangular bottle clamping frame is provided with a clamping plate, two ends of each clamping plate are connected with a bottle clamping cylinder, and the bottle clamping cylinders are arranged on the bottle clamping frames.
5. A line for unloading stacks of bottles according to claim 4, wherein: the bottle clamping device is characterized by further comprising a linear bearing and a guide rod, wherein the linear bearing and the bottle clamping cylinder are fixed on the lower side of the frame strip of the bottle clamping frame, the rod body of the guide rod penetrates through the linear bearing, one end of the guide rod is connected with the bottle clamping cylinder, and the other end of the guide rod is connected with the clamping plate.
6. A line for unloading stacks of bottles according to claim 4, wherein: the bottle clamp further comprises a stop block used for limiting the movement of the clamp plate, wherein two stop blocks are arranged at each top angle of the bottle clamping frame and are perpendicular to each other.
7. A bottle stack unloading line according to claim 1, wherein: the chuck mechanism comprises a chuck cylinder, a chuck frame and a baffle plate; the chuck frame is the frame that is the rectangle form, and the inside relative both sides of chuck frame are located to the baffle symmetry, and the (holding) chuck cylinder is installed on the chuck frame, and the (holding) chuck cylinder is connected with the baffle.
8. A bottle stack unloading line according to claim 1, wherein: the bottle supporting mechanism comprises chain plates, mounting plates, chains, chain wheels, transmission shafts and pin shafts, the two mounting plates are symmetrically arranged on the front side and the rear side of the rack, the left sides of the mounting plates are symmetrically provided with two pairs of pin shafts, the two transmission shafts are mounted between the right sides of the two mounting plates, the transmission shafts correspond to the pin shafts in height, and the distance between the upper transmission shaft and the lower transmission shaft is greater than the height of a bottle; the chain wheel is arranged on the transmission shaft and the pin shaft, the chain wheel on one mounting plate is connected through a chain, and two sides of the chain plate are connected with the chain.
9. A bottle stack unloading line according to claim 1, wherein: the pushing mechanism comprises an upper thrust component and a lower guide component; the upper thrust component comprises a thrust cylinder and a connecting plate, the thrust cylinder is arranged on the frame, and a piston rod of the thrust cylinder is connected with the bottle clamping frame through the connecting plate; the lower guide part comprises a sliding block and a guide rail, the sliding block is fixed on the bottle clamping frame, the guide rail is fixed on the lower surface of the rack, and the sliding block is connected with the guide rail.
CN201922320597.9U 2019-10-17 2019-12-20 Bottle buttress uninstallation line Active CN212449702U (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN2019217513826 2019-10-17
CN201921751382 2019-10-17

Publications (1)

Publication Number Publication Date
CN212449702U true CN212449702U (en) 2021-02-02

Family

ID=74479203

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201922320597.9U Active CN212449702U (en) 2019-10-17 2019-12-20 Bottle buttress uninstallation line

Country Status (1)

Country Link
CN (1) CN212449702U (en)

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