CN212442274U - Robot for paint and rust removal of metal surface - Google Patents

Robot for paint and rust removal of metal surface Download PDF

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Publication number
CN212442274U
CN212442274U CN202020807637.2U CN202020807637U CN212442274U CN 212442274 U CN212442274 U CN 212442274U CN 202020807637 U CN202020807637 U CN 202020807637U CN 212442274 U CN212442274 U CN 212442274U
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China
Prior art keywords
robot
cantilever
paint
rust removal
pitching arm
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CN202020807637.2U
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Chinese (zh)
Inventor
董宇新
董伟龙
郭铮
马胜钢
孟祥基
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Henan Bomiao Water Treatment Co ltd
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Henan Bomiao Water Treatment Co ltd
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Abstract

The utility model relates to a robot for paint and rust removal on metal surfaces, which comprises a walking locomotive, wherein a pitching arm is rotatably arranged on the walking locomotive, and one end of the pitching arm, which is far away from the walking locomotive, is connected with a cleaning disc capable of rotating in multiple directions; the end part of the pitching arm is connected with a mounting seat through a rotary component, the mounting seat is connected with a rotatable cantilever through a rotary component, and the cleaning disc is mounted at one end of the cantilever, which is far away from the mounting seat; the utility model has the advantages of be convenient for carry out all-round clearance, use manpower sparingly, be convenient for transport, the flexibility is strong to the operation face.

Description

Robot for paint and rust removal of metal surface
Technical Field
The utility model belongs to the technical field of the equipment is used in the metal plate body clearance, concretely relates to a robot for metal surface paint removal rust cleaning.
Background
The metal plate body is a main component of the overall appearance shell of a plurality of transportation devices, for example, shells of ships and airplanes are all prepared by adopting the metal plate body, and along with the use of the devices, the surface of the metal plate body is gradually rusted. Particularly, ships, which are usually in the form of rivers or seas, are very easily rusted due to their practical environments, and if the rusted portions of the metal plate body are not maintained in time, the ship body leaks due to long-term storage, thereby causing safety accidents. When the rusted surface of the metal plate body is maintained, the rust and paint in other areas on the metal plate body need to be cleaned.
With the development of science and technology, the method has been developed from an original purely manual method of polishing and grinding the rust layer and the paint of the metal plate body by means of handheld equipment such as sand paper and the like by a maintainer to a current method of cleaning the metal plate body by using high-pressure water. For example, the chinese utility model patent publication No. 210063322U discloses a name is a boats and ships deck surface and dock bottom rust cleaning operation device, and this operation device comprises cleaning head, swing arm, angle adjustment mechanism, moving mechanism, telescopic machanism and the mechanism of gripping, and the user operation grips the mechanism, adopts the mode of artifical promotion, carries out the removal of horizontal direction to operation equipment to realize the operation of cleaning operation through gripping the mechanism. The operation device is only suitable for the rust removal operation of the deck and the dock bottom, and has certain limitation on the rust removal operation of the high positions of the surfaces of metal plates on the ship side and other equipment.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming prior art not enough and providing one kind and being convenient for carry out all-round clearance, use manpower sparingly, be convenient for the transportation, the strong robot that is used for metal surface paint removal rust cleaning of flexibility to the operation face.
The technical scheme of the utility model as follows:
a robot for paint and rust removal of a metal surface comprises a walking locomotive, wherein a pitching arm is rotatably mounted on the walking locomotive, and one end, far away from the walking locomotive, of the pitching arm is connected with a cleaning disc capable of rotating in multiple directions; the end part of the pitching arm is connected with a mounting seat through a rotary assembly, the mounting seat is connected with a cantilever capable of rotating through a rotary assembly, and the cleaning disc is mounted at one end, far away from the mounting seat, of the cantilever.
Furthermore, a first hydraulic cylinder is hinged to the traveling locomotive, and the output end of the first hydraulic cylinder is hinged to the pitching arm.
Further, the gyration subassembly includes the gyration fixed disk, install gyration support bearing in the fixed disk, driving motor is installed in the outside of fixed disk, driving motor's power take off end be connected with the worm that gyration support bearing engaged with mutually.
Further, a fixed disc of the rotary component corresponding to the end part of the pitching arm is fixed on one side surface of the top end of the pitching arm through a bolt.
Furthermore, the mounting seat is formed by integrally forming two connecting plates which are perpendicular to each other, wherein one connecting plate is fixed on a rotary supporting bearing of the rotary component corresponding to the end part of the pitching arm through a bolt, and the other connecting plate is fixed on a rotary fixing disc of the rotary component corresponding to the end part of the cantilever through a bolt.
Further, the cantilever is installed on a rotary support bearing of the rotary component corresponding to the cantilever through a connecting component.
Further, coupling assembling includes the fixed plate of fixing on the gyration support bearing of the gyration subassembly that corresponds with the cantilever through the bolt, be provided with articulated seat on the fixed plate, the articulated cantilever of one end of articulated seat, the articulated second pneumatic cylinder of the other end of articulated seat, the output of second pneumatic cylinder articulates on the cantilever.
Furthermore, an electric cabinet used for controlling the robot to operate is further arranged on the walking locomotive, a central processing unit is arranged in the electric cabinet, and a touch screen connected with the central processing unit is arranged on the electric cabinet.
Further, the robot also comprises a remote controller, and the remote controller is connected with the central processing unit through a wireless network.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the utility model discloses a every single move arm pivoted is installed on walking locomotive, and it can realize the rotation in vertical plane for walking locomotive to through the setting of two gyration subassemblies, realize that the washing dish carries out 360 rotations on the vertical face that the walking direction of walking locomotive is located and the vertical face perpendicular to the walking direction, and then be convenient for adjust the working face of washing dish, so that the washing dish can carry out the omnidirectional clearance to the metal sheet surface of being cleared up; in addition, the pure mechanical driving operation of the cleaning disc can be realized, the manual operation of the cleaning disc in the prior art is omitted, and the labor is effectively saved;
2. the utility model installs the pitching arm and the cleaning disc on the walking locomotive, thereby facilitating the transportation of the cleaning robot, when the surface of the metal plate needs to be cleaned, the robot only needs to be driven to the construction site by the walking locomotive, and the use is flexible;
in a word, the utility model has the advantages of be convenient for carry out all-round clearance, use manpower sparingly, be convenient for the transportation, the flexibility is strong to the operation face.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
In the figure, the device comprises a walking locomotive 1, a walking locomotive 2, a pitching arm 3, a cleaning disc 4, a mounting seat 5, a cantilever 6, a first hydraulic cylinder 7, a fixed disc 8, a fixed plate 9, a hinged seat 10, a second hydraulic cylinder 11, a driving motor 12 and an electric cabinet.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
As shown in fig. 1, a robot for paint and rust removal on a metal surface comprises a walking locomotive 1, wherein a pitching arm 2 is rotatably mounted on the walking locomotive 1, preferably, the pitching arm 2 is hinged on the walking locomotive 1, and one end of the pitching arm 2, which is far away from the walking locomotive 1, is connected with a cleaning disc 3 capable of rotating in multiple directions; the end part of the pitching arm 2 is connected with a mounting seat 4 through a rotary component, the mounting seat 4 is connected with a cantilever 5 capable of rotating through a rotary component, and the cleaning disc 3 is installed at one end of the cantilever 5 far away from the mounting seat 4.
In this embodiment, the traveling locomotive 1 is hinged with the first hydraulic cylinder 6, the output end of the first hydraulic cylinder 6 is hinged to the pitching arm 2, in order to stably drive and support the pitching arm 2, the number of the first hydraulic cylinders 6 is 2, and the first hydraulic cylinder 6 can drive the pitching arm 2 to rotate on a vertical plane together with the hinged point of the traveling locomotive 1 as the center of a circle in the stretching process, so that the cleaning disc 3 is driven to the high-place working surface of the metal plate body to be cleaned.
In this embodiment, the rotation assembly includes a rotation fixing disc 7, a rotation support bearing is installed in the fixing disc 7, a driving motor 11 is installed on the outer side of the fixing disc 7, a power output end of the driving motor 11 is connected with a worm meshed with the rotation support bearing, so that a rotation body meshed with the worm on the rotation support bearing is driven to rotate by the driving of the driving motor 11.
In this embodiment, the fixing disc 7 of the rotating assembly corresponding to the end of the pitching arm 2 is fixed on one side of the top end of the pitching arm 2 through bolts; specifically, every single move arm 2 is the cuboid structure, according to the difference by the clearance metal sheet position, with the fixed disk 7 of the gyration subassembly of the 2 principle walking locomotives of every single move arm 1's of every single move arm one end passes through the bolt fastening on the people side on every single move arm 2 top to satisfy the clearance on the metal sheet surface of different positions.
In this embodiment, the mounting seat 4 is formed by integrally molding two connecting plates perpendicular to each other, one of the connecting plates is fixed on a rotary support bearing of a rotary component corresponding to the end of the pitching arm 2 through a bolt, and the other connecting plate is fixed on a rotary fixing disc 7 of the rotary component corresponding to the end of the cantilever 5 through a bolt; so that the planes of the fixed disks of the two rotary assemblies are vertical to each other, and the cleaning disk 3 can rotate in the plane parallel to the plane of the pitching arm 2 and the plane vertical to the pitching arm 2; and when the cleaning operation was accomplished, can withdraw cleaning disc 3 to the position that every single move arm 2 middle part leaned on to save the spatial position that its occupy, be convenient for transport.
In this embodiment, the cantilever 5 is mounted on a rotary support bearing of a rotary component corresponding to the cantilever 5 through a connecting component; the connecting assembly comprises a fixed plate 8 fixed on a rotary support bearing of the rotary assembly corresponding to the cantilever 5 through a bolt, a hinge seat 9 is arranged on the fixed plate 8, one end of the hinge seat 9 is hinged with the cantilever 5, the other end of the hinge seat 9 is hinged with a second hydraulic cylinder 10, and the output end of the second hydraulic cylinder 10 is hinged on the cantilever 5; thereby under the drive of second pneumatic cylinder 10, cantilever 5 can use its pivot with fixed plate 8 to rotate as the centre of a circle, is carrying out the in-process of clearing up to the metal sheet surface, can play certain compensatory effect for wash dish 3 can conflict completely on the metal sheet surface that is washd, thereby carry out effectual clearance to the metal sheet surface.
In this embodiment, the walking locomotive 1 is further provided with an electric cabinet 12 for controlling the operation of the robot, a central processing unit is arranged in the electric cabinet 12, the central processing unit may adopt siemens STP60 series CPUs, the electric cabinet 12 is provided with a touch screen connected with the central processing unit, and an operator inputs operation parameters of the robot through the touch screen and can query the operation state of the robot through the touch screen.
In another embodiment, the robot further comprises a remote controller, so that the operation of the robot is controlled by adopting a remote controller control mode, the remote controller is connected with the central processing unit through a wireless network, the remote controller is wirelessly connected with the central processing unit through a wifi wireless network, a 485 wireless network and an infrared data transmission mode, and the central processing unit can receive control information input by a remote controller end; the remote controller is at least provided with a control key for controlling the start and stop of the first hydraulic cylinder 6, the second hydraulic cylinder 10, the driving motor 11, the cleaning disc 3 and the walking locomotive 1; the operation control instruction of the robot is input through a case of the remote controller, the central processing unit sends an execution control instruction to the corresponding execution mechanism after receiving the control instruction input through the remote controller, for example, the central processing unit sends a control instruction to an opening and closing electric control valve on an oil path of the first hydraulic cylinder 6 and the second hydraulic cylinder 10 so as to control the operation of the first hydraulic cylinder 6 and the second hydraulic cylinder 10, the central processing unit sends a start and stop instruction to an electric control valve for controlling the opening and closing of the driving motor 11 so as to realize the operation of the rotary component, and the central processing unit sends a control instruction to an electric element such as a control switch of an operation execution mechanism of the walking locomotive so as to realize the control of the start and stop of the.
When the utility model is implemented, the driving motor 11 adopts a hydraulic motor, the walking locomotive 1 comprises a frame, an engine assembly for providing walking driving force for the robot, a hydraulic pump station for providing power for the first hydraulic cylinder 6, the driving motor 11 and the second hydraulic cylinder 10, a diesel assembly for providing power source for the engine assembly, a storage battery assembly for realizing the starting of the engine assembly and a crawler assembly for realizing the walking of the walking locomotive 1 on a plane are arranged on the frame, the specific connection mode and the working principle of the walking locomotive 1 part are the prior art, and the technical personnel in the field can realize the operation according to the common technical knowledge mastered by the personnel; the cleaning disk 3 is also a conventional cleaning disk described in publication No. CN206717666U, and the cleaning disk supplies high-pressure water required for cleaning the surface of the metal plate by a plunger pump connected to a high-pressure hose connected to an interface on the cleaning disk.
The utility model discloses when using, can carry out cleaning operations such as rust cleaning, paint removal to the surface of metal plate body such as the deck of boats and ships, ship side, the shell of aircraft. When the robot is used, the robot is driven to an operation site through the traveling locomotive 1, the first hydraulic cylinder 6 and the second hydraulic cylinder 10 are controlled to adjust the cleaning disc 3 to the operation surface of the metal plate through the pitching arm 2 and the cantilever 5, and then the plunger pump is started to clean the operation surface of the metal plate to the cleaning disc 3 through a pipeline; when the current working surface is cleaned and the working position of the cleaning disc 3 needs to be adjusted, the operator can start the traveling locomotive 1 to adjust the cleaning disc 3 to the next working surface, and the operator can also adjust the cleaning disc 3 to the next working surface by operating the first hydraulic cylinder 6 and the second hydraulic cylinder 10 and then continue the cleaning operation of the next working surface. Naturally, the cleaning operation can also be performed in a dynamic manner, that is, when the cleaning disc 3 is adjusted to a certain position of the working surface of the metal plate, the plunger pump is started, the cleaning disc 3 performs the cleaning operation, the robot is driven by the traveling locomotive 1 to move in the horizontal direction, after the current height is cleaned, the next height of the working surface adjusted by the cleaning disc 3 is adjusted by the pitching arm 2 and the cantilever 5, and then the robot is driven back, so that the working surface of the metal plate is cleaned layer by layer in a reciprocating manner; or when the cleaning disc is cleaned, the walking locomotive 1 is in a standing state, and the cleaning disc 3 is driven by operating the pitching arm 2 and the cantilever 5, so that the large-area working surface is dynamically cleaned; or after the cleaning disc 3 is operated, the walking vehicle 1 operates to drive the robot to move, and the pitching arm 2 and the cantilever 5 are operated at the same time, so that the cleaning disc 3 is driven to move on the operation surface synchronously through the walking vehicle 1, the pitching arm 2 and the cantilever 5.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims (9)

1. The utility model provides a robot for metal surface paint and rust removal, includes walking locomotive (1), its characterized in that: a pitching arm (2) is rotatably mounted on the walking locomotive (1), and one end, far away from the walking locomotive (1), of the pitching arm (2) is connected with a cleaning disc (3) capable of rotating in multiple directions; every single move arm (2) tip is connected with mount pad (4) through a gyration subassembly, be connected with cantilever (5) that can rotate through a gyration subassembly on mount pad (4), wash dish (3) and install the one end of keeping away from mount pad (4) in cantilever (5).
2. A robot for paint and rust removal on metal surfaces as claimed in claim 1, wherein: a first hydraulic cylinder (6) is hinged to the traveling locomotive (1), and the output end of the first hydraulic cylinder (6) is hinged to the pitching arm (2).
3. A robot for paint and rust removal on metal surfaces as claimed in claim 1, wherein: the gyration subassembly includes gyration fixed disk (7), install gyration support bearing in fixed disk (7), driving motor (11) are installed in the outside of fixed disk (7), the power take off end of driving motor (11) be connected with gyration support bearing engaged with worm.
4. A robot for paint and rust removal on metal surfaces according to claim 3, characterized in that: and a fixed disc of the rotary component corresponding to the end part of the pitching arm (2) is fixed on one side surface of the top end of the pitching arm (2) through a bolt.
5. A robot for paint and rust removal on metal surfaces according to claim 3, characterized in that: the mounting seat (4) is formed by integrally forming two connecting plates which are perpendicular to each other, one connecting plate is fixed on a rotary supporting bearing of the rotary component corresponding to the end part of the pitching arm (2) through a bolt, and the other connecting plate is fixed on a rotary fixing disc (7) of the rotary component corresponding to the end part of the cantilever (5) through a bolt.
6. A robot for paint and rust removal on metal surfaces according to claim 3, characterized in that: the cantilever (5) is arranged on a rotary supporting bearing of the rotary component corresponding to the cantilever (5) through a connecting component.
7. A robot for paint and rust removal on metal surfaces as claimed in claim 6, wherein: coupling assembling includes fixed plate (8) on the gyration support bearing of the gyration subassembly that corresponds with cantilever (5) through the bolt fastening, be provided with articulated seat (9) on fixed plate (8), articulated cantilever (5) of the one end of articulated seat (9), articulated second pneumatic cylinder (10) of the other end of articulated seat (9), the output of second pneumatic cylinder (10) articulates on cantilever (5).
8. A robot for paint and rust removal on metal surfaces as claimed in claim 1, wherein: the robot walking system is characterized in that an electric cabinet (12) used for controlling the robot to run is further arranged on the walking locomotive (1), a central processing unit is arranged in the electric cabinet (12), and a touch screen connected with the central processing unit is arranged on the electric cabinet (12).
9. A robot for paint and rust removal on metal surfaces according to claim 8, characterized in that: the remote controller is connected with the central processing unit through a wireless network.
CN202020807637.2U 2020-05-15 2020-05-15 Robot for paint and rust removal of metal surface Active CN212442274U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020807637.2U CN212442274U (en) 2020-05-15 2020-05-15 Robot for paint and rust removal of metal surface

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020807637.2U CN212442274U (en) 2020-05-15 2020-05-15 Robot for paint and rust removal of metal surface

Publications (1)

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CN212442274U true CN212442274U (en) 2021-02-02

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CN202020807637.2U Active CN212442274U (en) 2020-05-15 2020-05-15 Robot for paint and rust removal of metal surface

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111420920A (en) * 2020-05-15 2020-07-17 河南伯淼水处理有限公司 Robot for paint and rust removal of metal surface

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111420920A (en) * 2020-05-15 2020-07-17 河南伯淼水处理有限公司 Robot for paint and rust removal of metal surface

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