Full automatic cutout machine of intelligence based on thing networking
Technical Field
The utility model relates to a full automatic cutout machine of intelligence based on thing networking belongs to the automation equipment field.
Background
The cutting machine is often used for cutting stones, ceramic tiles, aluminum profiles, wood and the like, is a common industrial processing machine, and with the development of the modern mechanical processing industry, the requirements on the cutting quality and precision are continuously improved, and the requirements on improving the production efficiency, reducing the production cost and having a high-intelligent automatic cutting function are also improved.
Although cutting accuracy is higher and higher for the current cutting machine, still need manual operation, the angle and the walking orbit of the artifical adjustment cutting machine of shape, angle of cutting as required still operate very troublesome, and often need according to the demand of cutting, the position of adjustment cutting article, use hard and waste time, extravagant manpower and materials.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a full automatic cutout machine of intelligence based on thing networking that cutting accuracy is high, degree of automation is high, the operation is very convenient, cutting efficiency is high.
In order to achieve the above purpose, the present invention is realized by the following technical solution: the utility model provides a full-automatic cutting machine of intelligence based on thing networking, its structure includes the lathe and locates the cutting machine of lathe top, be equipped with the portal frame on the lathe, the cutting machine hoists on the portal frame, be equipped with on the portal frame and drive the cutting machine along the portal frame along the first running gear who is lateral shifting, it is equipped with the second running gear who drives the portal frame along lathe both sides horizontal migration to locate the lathe both sides, the cutting machine is including the cutting head of locating the cutting machine bottom and the elevating system who can drive the cutting head and go up and down of locating the cutting head top, the cutting head can be located the elevating system bottom 720 degrees rotations, still includes intelligent terminal, cutting machine, first running gear, second running gear and elevating system all connect and are controlled by intelligent terminal.
The first driving mechanism comprises a first motor and a first speed reducer connected with the first motor, and the first driving mechanism drives the first gear to rotate so as to enable the first gear to walk on the first gear row and drive the first slider to slide on the first slide rail, thereby realizing the transverse movement of the cutting machine along the upper edge of the gantry support.
The second driving mechanism comprises a second motor and a second speed reducer connected with the second motor, and the second speed reducer drives the second gear to rotate through the second driving mechanism, so that the second gear travels on the second gear, the first sliding block is driven to slide on the first sliding rail, the gantry support horizontally moves along the two sides of the machine tool, and the cutting machine is driven to move along the direction.
In a further improvement, the cutting head includes a cutting disk and a third motor for rotating the cutting disk.
The improved cutting machine is characterized in that the lifting mechanism comprises a screw rod arranged at the top of the cutting machine, a fourth driving mechanism driving the screw rod to rotate and a plurality of lead screws connected with the cutting head, the fourth driving mechanism drives the screw rod to rotate so as to drive each lead screw to realize the lifting of the cutting head, the fourth driving mechanism comprises a fourth motor and a fourth speed reducer, and the lifting of the cutting head can be used for lifting and cutting materials with different thicknesses.
The further improvement is that the junction of cutting head and elevating system still is equipped with the carousel, the cutting head side is equipped with fifth actuating mechanism, fifth actuating mechanism includes fifth motor and fifth speed reducer, still including the hand rocker of locating the cutting head side, the hand rocker is connected with and is connected with the worm, the worm transmission is connected with the turbine, the turbine meshing is connected with output gear, the carousel drive the cutting head along transverse rotation output gear drive the cutting head along the vertical 720 rotations of rotating the realization cutting head, 720 rotatory make the cutting head can follow various angles and cut the material.
The improved cutting machine is characterized by further comprising a water circulation system, a water storage tank is arranged on the side of the machine tool, a water spray gun is arranged on the side of the cutting head, the water storage tank is connected with the water spray gun through a water pipe, a control valve is arranged on the water spray gun, a water pump is arranged on the outer wall of the water storage tank, the control valve and the water pump are both electrically connected and controlled by an intelligent terminal, the control valve is electrically connected and controlled by the intelligent terminal, a filter screen is arranged in the water storage tank, a plurality of water guide grooves are arranged on the upper surface of the machine tool, the upper surface of the machine tool is an inclined plane inclined along the direction of the water storage tank, the water spray gun sprays a cutting disc to cool the cutting disc, meanwhile, the water spray can inhibit flying of dust during cutting, the sprayed water flushes the dust into the water storage tank through, realizes the recycling of water and saves water resources.
The further improvement is that the first traveling mechanism and the second traveling mechanism are also provided with drag chains used for wrapping the electric wires, and the drag chains are designed to wrap the electric wires, so that the electric wires are prevented from being disturbed by messy walking positions.
The machine tool is further improved in that a plurality of supporting legs are arranged at the bottom of the machine tool, a height adjusting mechanism for adjusting the height of the machine tool is arranged at the bottom of each supporting leg, the height adjusting mechanism is a screw rod adjusting device, the height of the machine tool can be adjusted as required, and the machine tool is convenient to operate.
The control system is further improved by adopting an international standard EtherCAT bus technology and matching with a multi-axis motion control algorithm and a data acquisition IO control panel.
The intelligent terminal is further improved by being provided with a control system, the control system firstly obtains the cutting track of the CAD file, then uses a parallel particle swarm algorithm to carry out sequence optimization on the cutting track by taking the shortest path as a target, and controls the cutting machine, the first walking mechanism, the second walking mechanism and the lifting mechanism by adopting an EtherCAT bus after obtaining the cutting machine sequence, so that the cutting head is driven to cut along a preset track, the cutting machine cuts materials by using the optimal track, and the target of the shortest running time is achieved.
The further improvement is that the outsourcing structure of cutting machine, portal frame and lathe is the aluminium alloy and makes, adopts the aluminium alloy of light for whole device is comparatively light, and can not lead to machine trouble because of rustting, long service life.
In a further improvement, the intelligent terminal is one of a PC terminal, a tablet computer or a mobile phone.
The further improvement is that the first slide rail and the second slide rail are also provided with foldable dust covers.
The utility model has the advantages that: the utility model provides a pair of full-automatic cutting machine of intelligence based on thing networking, through first running gear, second running gear and elevating system control cutting machine move toward 6 directions, realize the all direction movement cutting of cutting machine, adaptable various shapes, the cutting of thickness material, the cutting head can 720 rotations, thereby make the cutting head can follow various angles and cut the material, it is very convenient to use, the efficiency of cutting has been promoted greatly, and first running gear, second running gear, elevating system and cutting machine are all connected and are controlled by intelligent terminal, can control the walking of cutting machine through intelligent terminal, go up and down, rotatory and walking orbit, it is very convenient to use, can produce very high social and economic benefits in the prediction, should use widely on market.
Drawings
Other features, objects and advantages of the invention will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a side view of the whole machine of the present invention;
fig. 3 is a schematic structural view of the first traveling mechanism of the present invention;
fig. 4 is a side view of the first travel mechanism of the present invention;
fig. 5 is a schematic structural view of a second traveling mechanism of the present invention;
fig. 6 is a schematic structural view of the cutting machine of the present invention;
fig. 7 is a schematic structural view of the cutting head of the present invention;
fig. 8 is a side view of the cutting head of the present invention;
fig. 9 is a schematic structural diagram of the machine tool of the present invention.
In the figure: a machine tool-1, a cutting machine-2, a gantry support-3, a first walking mechanism-4, a second walking mechanism-5, a drag chain-8, a dust cover-9, a supporting leg-11, a height adjusting mechanism-12, a cutting head 21, a lifting mechanism-22, a first sliding rail-41, a first sliding block-42, a first gear row-43, a first gear-44, a first motor-45, a first speed reducer-46, a second sliding rail-51, a second sliding block-52, a second gear row-53, a second gear-54, a second motor-55, a second speed reducer-56, a rotary table-61, a fifth motor-62, a fifth speed reducer-63, a hand lever-64, a water storage tank-71, a water spray gun-72, a water guide tank-73, a water guide rod-64, a water spray gun-6, a cutting disc-210, a third motor-211, a screw-220, a screw rod-221, a fourth motor-222, a fourth speed reducer-223 and a filter screen-710.
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
Referring to fig. 1-9, the utility model provides an intelligent full-automatic cutting machine based on internet of things, the structure of which comprises a machine tool 1 and a cutting machine 2 arranged above the machine tool, a gantry support 3 is arranged on the machine tool 1, the cutting machine 2 is hung on the gantry support 3, a first walking mechanism 4 for driving the cutting machine 2 to move transversely along the upper edge of the gantry support 3 is arranged on the gantry support 3, second walking mechanisms 5 for driving the gantry support 3 to move horizontally along the two sides of the machine tool 1 are arranged on the two sides of the machine tool 1, the cutting machine 2 comprises a cutting head 21 arranged at the bottom of the cutting machine 2 and a lifting mechanism 22 arranged above the cutting head 21 for driving the cutting head 21 to lift, the cutting head 21 can be rotatably arranged at the bottom of the lifting mechanism 22 by 720 degrees, and the intelligent terminal is also included, the cutting machine 2, the first walking mechanism 4, the second walking mechanism 5 and the lifting mechanism 22 are all connected and controlled, the first traveling mechanism 4 comprises a first slide rail 41 arranged on the upper edge of the gantry support 3, a first slide block 42 arranged above the cutting machine 2 and matched with the first slide rail 41, a first gear row 43 arranged on the side surface of the first slide rail 41, a first gear 44 arranged on the first slide block 42 and meshed with the first gear row 43, and a first driving mechanism driving the first gear 44 to rotate, the first driving mechanism comprises a first motor 45 and a first speed reducer 46 connected with the first motor 45, the second traveling mechanism 5 comprises second slide rails 51 arranged on two sides of the machine tool 1, second slide blocks 52 arranged on the bottom surfaces of the two sides of the gantry support 3 and matched with the second slide rails 51, second gear rows 53 arranged on the side surfaces of the second slide rails 51, second gears 54 arranged on the second slide blocks 52 and meshed with the second gear rows 53, and a second driving mechanism driving the second gears 54 to rotate, the second driving mechanism comprises a second motor 55 and a second speed reducer 56 connected with the second motor 55, the cutting head 21 comprises a cutting disc 210 and a third motor 211 driving the cutting disc 210 to rotate, the lifting mechanism 22 comprises a screw rod 220 arranged at the top of the cutting machine 2, a fourth driving mechanism driving the screw rod 220 to rotate, and a plurality of screw rods 221 connected with the cutting head 21, the fourth driving mechanism drives the screw rod 220 to rotate so as to drive each screw rod 221 to realize the lifting of the cutting head 21, the fourth driving mechanism comprises a fourth motor 222 and a fourth speed reducer 223, a turntable 61 is further arranged at the joint of the cutting head 21 and the lifting mechanism 22, a fifth driving mechanism is arranged at the side edge of the cutting head 21, the fifth driving mechanism comprises a fifth motor 62 and a fifth speed reducer 63, and further comprises a hand lever 64 arranged at the side surface of the cutting head 21, and the hand lever 64 is connected with a worm, the cutting machine comprises a worm, a worm wheel, a water circulation system, a water storage tank 71, a water spray gun 72, a control valve, a water pump, a filter screen 710, a plurality of water guide grooves 73, an inclined plane and drag chains 8, wherein the worm is connected with the worm in a transmission manner, the worm wheel is connected with an output gear in a meshing manner, the turntable 61 drives the cutting head 21 to rotate along the transverse direction, the output gear drives the cutting head 21 to rotate along the longitudinal direction, the water spray gun 72 is connected with the water storage tank 71, the control valve is arranged on the water spray gun 72, the water pump is arranged on the outer wall of the water storage tank, the control valve and the water pump are both electrically connected and controlled by an intelligent terminal, the filter screen 710 is arranged in the water storage tank 71, the upper surface of the machine tool 1 is, 1 bottom of lathe is equipped with plural root supporting leg 11, 11 bottoms of supporting leg are equipped with height adjustment mechanism 12 of adjusting the lathe height, height adjustment mechanism 12 is screw rod adjusting device, the outsourcing structure of cutting machine 2, portal frame 3 and lathe 1 is the aluminium alloy and makes, intelligent terminal is one of PC end, panel computer or cell-phone, still be equipped with folding dust cover 9 on first slide rail 41, the second slide rail 51.
The working principle is as follows: the cutting machine 2 is controlled to move in six directions by the first traveling mechanism 4, the second traveling mechanism 5 and the lifting mechanism 22, the cutting machine 2 can move in all directions to cut materials with various shapes and thicknesses, the cutting head 21 can rotate at 720 degrees, so that the cutting head 21 can cut the materials from various angles, the cutting machine is very convenient to use, the cutting efficiency is greatly improved, the first traveling mechanism 4, the second traveling mechanism 5, the lifting mechanism 22 and the cutting machine 2 are connected and controlled by an intelligent terminal, the traveling, lifting, rotating and traveling tracks of the cutting machine can be controlled by the intelligent terminal, the intelligent terminal is provided with a control system, the control system firstly obtains the cutting track of a CAD file, then the shortest path is taken as a target, the parallel particle swarm algorithm is used for carrying out sequence optimization on the cutting track, and after the cutting machine sequence is obtained, the EtherCAT bus is adopted to control the cutting machine 2, the first walking mechanism 4, the second walking mechanism 5 and the lifting mechanism 22, so that the cutting head is driven to cut along a preset track, the cutting machine is enabled to cut materials along an optimal track, and the aim of the shortest operation time is achieved.
The basic principles and the main features of the invention and the advantages of the invention have been shown and described above, it will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, but that the invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.