Fully-integrated solar panel and solar lamp applying same
Technical Field
The utility model relates to an electronic circuit field, concretely relates to full integrated solar panel and applied this full integrated solar panel's solar lamp.
Background
The solar cell panel is an electronic device which directly or indirectly converts solar radiation energy into electric energy through a photoelectric effect or a photochemical effect by absorbing sunlight, and is widely applied to the field of illumination due to energy conservation and environmental protection.
Solar cell panel on the market at present mostly carries out the electricity through some electronic components such as wire and controller, illuminator when using and connects the condition that contact failure appears easily through the wire, and needs the manual work to pass through the wire with electronic component and link together, and work load is big, the cost of labor is high, be difficult to mechanized production.
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a can keep good contact and can mechanized production's full integrated solar panel and use this full integrated solar panel's solar lamp between electron device.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a full-integrated solar panel comprises a solar panel, a control chip and a controller, wherein the solar panel comprises a solar wafer and a PCB, a printed circuit is arranged on the PCB, two connecting holes are formed in the PCB, the solar wafer is packaged on one surface of the PCB, the control chip and the controller are packaged on the other surface of the PCB, at least one battery holder is packaged on one surface of the PCB corresponding to the control chip, and at least one light emitter is arranged on the PCB;
the solar wafer, the control chip, the controller, the battery holder and the illuminator are connected on the PCB in a surface mount manner;
the solar wafer comprises a solar wafer, a printed circuit board, a battery seat, a light emitter, a controller and a printed circuit board, wherein the solar wafer is provided with a plurality of connecting pins, the two connecting pins of the solar wafer respectively penetrate through the two connecting holes in a one-to-one correspondence mode and are electrically connected with the battery seat through the printed circuit board, the light emitter is electrically connected with the battery seat and the control chip through the printed circuit board, and the controller is electrically connected on a circuit between the light emitter and the.
Preferably, at least one of the light emitters is packaged on a side of the PCB board corresponding to the solar wafer.
Preferably, there are a plurality of light emitters, the plurality of light emitters are uniformly distributed on one surface of the PCB corresponding to the packaged control chip, and each light emitter is arranged near the edge of the PCB.
Preferably, the controller is a button switch, a toggle switch, a light-operated switch, a voice-operated switch, an infrared induction switch or a touch switch.
Preferably, a protection layer is arranged on one surface of the PCB corresponding to the solar wafer in a packaging mode, and the solar wafer is located between the protection layer and the PCB.
Preferably, the protective layer is a transparent epoxy resin layer.
Preferably, the battery holder is two clamping blocks which are arranged oppositely, each clamping block is vertically arranged on the PCB, one end of each clamping block, which is far away from the PCB, is provided with a first adsorption piece, and the other end of each clamping block is electrically connected to the PCB through the printed circuit board.
Preferably, the battery holder is a connecting piece, the connecting piece is vertically arranged on the PCB, at least one second adsorption piece is arranged at one end, far away from the PCB, of the connecting piece, and the other end of the connecting piece is electrically connected to the PCB through the printed circuit board.
Preferably, the PCB is further provided with a power output interface, and the power output interface is electrically connected to the battery holder through the printed circuit board.
Preferably, the battery holder is electrically connected with a storage battery.
Preferably, the storage battery is a button cell.
Through adopting aforementioned design, the beneficial effects of the utility model are that: the solar wafer, the illuminator, the storage battery, the controller and the control chip are integrated on a PCB, and the printed circuit on the PCB is used for connection, so that good contact between electronic devices can be kept; the printed circuit on the PCB can be produced in mass through machinery according to the circuit requirements, and then the electronic device is connected to the corresponding position of the PCB, so that the mass production of the integrated chip is realized, and the production cost is effectively saved; the electronic device is mounted on the PCB board in a patch type connection mode, so that the damage to the electronic device is small, the production is convenient, and the volume of the patch type electronic device is smaller, so that the integral volume of the integrated chip is smaller, and the mounting and the use are convenient;
furthermore, a circuit of the integrated chip can be controlled by adopting a button switch, a toggle switch, a light-operated switch, a voice-operated switch, an infrared induction switch or a touch switch, so that the applicability of the integrated chip is wider;
furthermore, a button cell is adopted as the storage battery of the integrated chip, and the button cell has small volume and is beneficial to controlling the volume of the integrated chip;
furthermore, the transparent epoxy resin layer is used as a protective layer of the PCB, so that the light receiving of the solar wafer is not influenced, and the PCB can be effectively protected.
A solar lamp comprises a fully integrated solar panel and a transparent packaging box, wherein the packaging box comprises a first box body and a second box body which are detachably and fixedly connected together, the fully integrated solar panel is packaged on the second box body, at least one light guide column is arranged on the second box body, and the light guide column and a light emitter are arranged oppositely.
Preferably, the inner wall of the first box body is provided with a first internal thread section, the outer wall of the second box body is provided with a second external thread section, the first box body and the second box body are fixedly connected in a matched mode through the first internal thread section and the second external thread section, the outer wall of the second box body is provided with a sealing platform surrounding the second box body, a sealing pad is arranged on the sealing platform, and the first box body is pressed against the sealing pad during fixed connection with the second box body.
Through adopting aforementioned design, the beneficial effects of the utility model are that: the fully integrated solar panel is packaged in the second box body, the light emitter and the light guide column are arranged oppositely, and light of the light emitter can be guided to a fixed position according to design or use requirements;
furthermore, the first box body is connected with the second box body through threads, and a sealing pad is arranged on a sealing platform of the second box body, so that the packaging box has better sealing performance.
Drawings
Fig. 1 is a schematic structural diagram of a fully integrated solar panel according to embodiment 1 of the present invention;
fig. 2 is a schematic structural diagram of a fully integrated solar panel according to embodiment 1 of the present invention on another side;
fig. 3 is a schematic structural diagram of a fully integrated solar panel according to embodiment 2 of the present invention;
fig. 4 is a schematic structural view of a solar lamp according to embodiment 3 of the present invention (the fully integrated solar panel is omitted in the figure);
in the figure:
10. the solar wafer, 11, the protective layer,
20. a PCB board 21, a control chip 22, a controller 23, a battery holder 231, a fixture block 232, a connecting sheet 24, a light emitter 25 and a storage battery,
30. a packaging box 31, a first box body 311, a first internal thread section 32, a second box body 321, a light guide column 322, a first external thread section 323 and a sealing platform,
a. a first adsorption sheet, b, a second adsorption sheet, c, and a gasket.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
As shown in fig. 1-2, a fully integrated solar panel includes a solar panel, a control chip 21 and a controller 22, the solar panel includes a solar wafer 10 and a PCB 20, the PCB 20 is provided with a printed circuit, and the PCB 20 is provided with two connecting holes.
The solar wafer 10 is packaged on one surface of the PCB 20, the control chip 21 and the controller 22 are packaged on the other surface of the PCB 20, at least one battery seat 23 is packaged on one surface of the PCB 20 corresponding to the packaged control chip 21, at least one light emitter 24 is arranged on the PCB 20, and a storage battery 25 is electrically connected to the battery seat 23; the solar wafer 10, the control chip 21, the controller 22, the storage battery 25 and the light emitter 24 of the present embodiment are all conventional electronic devices; the solar wafer 10, the control chip 21, the controller 22, the battery holder 23 and the light emitter 24 are connected to the PCB 20 in a surface mount manner; the electronic device is mounted on the PCB 20 by adopting a patch type connection mode, so that the damage to the electronic device is small, the electronic device is convenient to produce, and the volume of the patch type electronic device is smaller, so that the integral volume of the integrated chip is smaller, and the integrated chip is convenient to mount and use.
The light emitter 24 of the present embodiment may be a conventional LED lamp.
The battery holder 23 of the present embodiment is provided with two opposite fixture blocks 231, each fixture block 231 is vertically arranged on the PCB 20, one end of each fixture block 231 away from the PCB 20 is provided with a first absorption sheet a, and the other end of each fixture block 231 is electrically connected to the PCB by a printed circuit; in the embodiment, both the two fixture blocks 231 are conductive, one fixture block 231 is used as a negative electrode, the other fixture block 231 is used as a positive electrode, the storage battery 25 is clamped between the two fixture blocks 231, and two ends of the storage battery 25 are respectively electrically connected with the corresponding fixture blocks 231; the first adsorption piece a is arranged on the fixture block 231, and when the conventional SMT equipment is adopted for mechanical production, the first adsorption piece a can be used as an adsorption point, so that the SMT equipment can adsorb the fixture block 231 and is connected to the PCB 20 in a patch type connection mode, and the fixture block 231 can be connected to the PCB 20 in a mechanical production mode.
The two connection pins of the solar wafer 10 respectively penetrate through the two connection holes one by one and are electrically connected with the battery holder 23 through the printed circuit, and the positive electrode pin and the negative electrode pin of the solar wafer 10 of the embodiment respectively penetrate through the connection holes one by one and are electrically connected with the battery holder 23 through the printed circuit.
The light emitter 24 is electrically connected to the battery holder 23 and the control chip 21 through a printed circuit, respectively, and the controller 22 is electrically connected to a circuit between the light emitter 24 and the battery holder 23 through a printed circuit. The control chip 21 is disposed on the integrated chip for controlling the light emitting brightness and the light emitting mode of the light emitter 24, and for controlling the voltage output by the battery holder 23.
In a preferred mode of the present embodiment, at least one light emitter 24 is packaged on a side of the PCB 20 corresponding to the packaged solar wafer 10, so that the side having the solar wafer 10 also has an illumination function.
In a preferable mode of the present embodiment, there are a plurality of light emitters 24, the plurality of light emitters 24 are uniformly distributed on a surface of the PCB 20 corresponding to the packaged control chip 21, and each light emitter is disposed near an edge of the PCB 20; in the embodiment, 6 light emitters 24 are uniformly distributed on one surface of the PCB 20 corresponding to the encapsulated control chip 21; the light emitter 24 is arranged at a position close to the edge of the PCB, so that the influence of shielding of other electronic devices on the lighting effect of the light emitter 24 is avoided.
In a preferred mode of this embodiment, the controller 22 is a button switch, a toggle switch, a light-operated switch, a voice-operated switch, an infrared-sensing switch or a touch switch; the circuit of the integrated chip can be controlled by adopting a button switch, a toggle switch, a light-operated switch, a voice-operated switch, an infrared induction switch or a touch switch, so that the applicability of the integrated chip is wider.
In a preferred embodiment of the present invention, a protection layer 11 is disposed on a surface of the PCB 20 corresponding to the solar wafer 10, the solar wafer 10 is located between the protection layer 11 and the PCB 20, the protection layer 11 is uniformly laid on the PCB 20, and the protection layer 11 of the present embodiment is a transparent epoxy layer; the transparent epoxy resin layer is used as the protective layer 11 of the solar wafer 10, so that the solar wafer 10 can be effectively protected without affecting the light reception of the solar wafer 10.
In a preferred mode of this embodiment, the ic further includes a package 30, and the ic is packaged in the package 30; the integrated chip is packaged on the package 30 so that the electronic devices on the PCB board 20 can be protected. The packaging box 30 of the embodiment can be a transparent box, and the integrated chip can be fixedly installed in the packaging box 30, so that the light receiving of the solar wafer 10 is not influenced, and the integrated chip can be protected; the packaging box 30 of the present embodiment may also be an opaque box, and the side in which the solar wafer 10 is packaged may be packaged on the surface of the packaging box 30. The package of the integrated chip of the embodiment may be fixed by screws or may be adhered.
As a preferred mode of the present embodiment, the PCB 20 is further provided with a power output interface, and the power output interface is electrically connected to the battery holder 23 through a printed circuit; through setting up power output interface to make this full integrated solar panel can be for the power supply of outside electron device, improve this full integrated solar panel's application scope.
Example 2
The difference between this embodiment and embodiment 1 is that the battery holder 23 of this embodiment is a connecting piece 232, the connecting piece 232 is vertically disposed on the PCB 20, one end of the connecting piece 232 away from the PCB 20 is provided with at least one second adsorption piece b, the other end of the connecting piece 232 is electrically connected to the PCB 20 through a printed circuit, and the connecting piece 232 of this embodiment is electrically conductive; the storage battery 25 of the present embodiment is a button cell; the button cell has small volume, which is beneficial to controlling the volume of the integrated chip. The side wall of the button cell of the embodiment is pressed against the connecting sheet 232, the anode of the button cell can be directly and electrically connected to the PCB 20 through a printed circuit, or the anode of the button cell can be pressed against the conductive sheet by arranging the conductive sheet on the PCB 20; the adsorption sheet b is pressed against the negative electrode of the button cell, and the connecting sheet 232 plays a role in fixing the button cell while playing a role in conducting electricity.
When the conventional SMT equipment is adopted for mechanical production, the second adsorption piece b can be used as an adsorption point, so that the SMT equipment can adsorb the connecting piece 232 and connect the connecting piece on the PCB 20 in a patch type connecting mode, and the connecting piece 232 and the PCB 20 can be connected in a mechanical production mode.
Example 3
As shown in fig. 4, a solar lamp includes the fully integrated solar panel described in embodiment 1 or embodiment 2, and a transparent enclosure 30, where the enclosure 30 includes a first box 31 and a second box 32 detachably and fixedly connected together, the fully integrated solar panel is enclosed on the second box 32, at least one light guide 321 is disposed on the second box 32, and the light guide 321 is disposed opposite to the light emitter 24. In this embodiment, the second box 32 is provided with four light guiding posts 321, and the fully integrated solar panel of embodiment 1 is adopted and provided with four light emitters 24; the light emitters 24 are disposed opposite to the light guide posts 321 one by one, and the light guide posts 321 can guide the light of the light emitters 24 to a fixed position according to design or use requirements.
In this embodiment, a first internal thread section 311 is disposed on an inner wall of the first box 31, a second external thread section 322 matched with the first internal thread section 311 is disposed on an outer wall of the second box 32, the first box 31 and the second box 32 are fixedly connected by matching of the first internal thread section 311 and the second external thread section 322, a sealing platform 323 arranged around the second box 32 is disposed on an outer wall of the second box 32, a sealing gasket c is disposed on the sealing platform 323, and when the first box 31 and the second box 32 are fixedly connected, the first box 31 is pressed against the sealing gasket 323; the sealing pad c is arranged on the sealing platform 323 of the second box body 31, so that the packaging box 30 has better sealing performance.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.