CN212392271U - Automatic packaging detection line for membrane electrode of fuel cell - Google Patents

Automatic packaging detection line for membrane electrode of fuel cell Download PDF

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Publication number
CN212392271U
CN212392271U CN202021164211.6U CN202021164211U CN212392271U CN 212392271 U CN212392271 U CN 212392271U CN 202021164211 U CN202021164211 U CN 202021164211U CN 212392271 U CN212392271 U CN 212392271U
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cutting
carbon paper
detection
module
membrane electrode
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苏鑫
余罡
席海山
丁彦春
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Hunan Longshen Hydrogen Energy Technology Co ltd
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Foshan Longshen Robot Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/30Hydrogen technology
    • Y02E60/50Fuel cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

本实用新型提供了一种燃料电池膜电极自动封装检测线,其特征在于:包括:用于裁切出阴、阳极边框膜的边框膜裁切装置;用于裁切CCM的CCM裁切装置;用于将阴、阳极边框膜叠置在CCM两侧并进行真空热压的五合一热压装置;标识和检测装置;用于裁切出阴、阳极气体扩散层的气体扩散层裁切装置;用于将阴、阳极气体扩散层叠置在五层膜电极两侧并进行热压的七合一热压装置;用于对七层膜电极进行切割形成膜电极成品,并进行视觉检测的膜电极成型切割和视觉检测装置;用于对膜电极进行气密性检测的膜电极气密性检测装置。本实用新型可实现燃料电池膜电极自动化封装和检测,节省人力成本,可提高生产效率,提高产品质量和工艺一致性。

Figure 202021164211

The utility model provides an automatic packaging detection line for membrane electrodes of fuel cells, which is characterized by comprising: a frame film cutting device for cutting out cathode and anode frame films; a CCM cutting device for cutting CCM; Five-in-one hot pressing device for stacking cathode and anode frame films on both sides of CCM and vacuum hot pressing; marking and detection device; gas diffusion layer cutting device for cutting out cathode and anode gas diffusion layers ;Seven-in-one hot pressing device for stacking the cathode and anode gas diffusion layers on both sides of the five-layer membrane electrode and hot pressing; for cutting the seven-layer membrane electrode to form the finished membrane electrode, and for visual inspection of the membrane Electrode forming cutting and visual inspection device; Membrane electrode airtightness inspection device for airtightness inspection of membrane electrodes. The utility model can realize automatic packaging and detection of the membrane electrode of the fuel cell, save labor costs, improve production efficiency, and improve product quality and process consistency.

Figure 202021164211

Description

Automatic packaging detection line for membrane electrode of fuel cell
Technical Field
The utility model relates to a fuel cell membrane electrode processing technology field, more specifically say, relate to an automatic encapsulation detection line of fuel cell membrane electrode.
Background
The proton exchange membrane fuel cell is a power generation device which directly converts chemical energy into electric energy, has the characteristics of quick start, high energy density and environmental friendliness, and can be used as an ideal choice for replacing various fixed and mobile power supplies.
The core component of a proton exchange membrane fuel cell is the membrane electrode. The membrane electrode is respectively provided with a proton exchange membrane, a cathode catalyst layer, an anode catalyst layer, a cathode frame membrane, an anode frame membrane, a cathode gas diffusion layer and an anode gas diffusion layer from the middle to two sides. The membrane electrode structure has more layers, the production process is complex and the requirement on processing precision is high, the existing production equipment is divided into a plurality of independent stations, manual coordination is needed among the stations, and even manual operation is needed for part of the stations; the full-automatic production cannot be realized, and the manpower resource saving and the production efficiency improvement are not facilitated.
In addition, the existing production equipment has the following defects:
the thickness of membrane materials such as CCM, frame membrane and the like is very thin (dozens of microns or even thinner), and the membrane materials are easy to wrinkle; when the film is fed to the cutting platform, air bubbles are easily formed between the film and the cutting platform, so that the film cannot be cut in a flat state, and after the film is cut, the film-separating material areas are folded together, so that the cutting shape and the cutting precision are influenced, and the processing quality is not ideal;
when the cutting device is used for blanking, the finished film material and the waste film material need to be manually separated and placed in a classified mode, operation is needed by operators, labor cost is saved, production efficiency is improved, and the film material is automatically transmitted to the next procedure continuously;
thirdly, the membrane material is pressed and positioned at multiple points, but the membrane material is easily scratched or damaged by the pressing points;
fourthly, the membrane electrode airtightness detection effect is not ideal.
SUMMERY OF THE UTILITY MODEL
For overcoming the shortcoming and not enough among the prior art, the utility model aims at providing an automatic encapsulation detection line of fuel cell membrane electrode can realize the automatic encapsulation of fuel cell membrane electrode and detect, and the cost of using manpower sparingly can improve production efficiency, improves product quality and technology uniformity.
In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: an automatic packaging detection line for a membrane electrode of a fuel cell is characterized in that: the method comprises the following steps:
a frame film cutting device for cutting out the cathode frame film and the anode frame film;
a CCM cutting device for cutting the CCM; ccm (catalyst coated membrane) refers to a catalyst layer coating membrane, which is a membrane material with a proton exchange membrane as an intermediate layer and a cathode catalyst layer and an anode catalyst layer which are respectively coated on two sides of the proton exchange membrane;
the five-in-one hot-pressing device is used for superposing the cathode frame membrane and the anode frame membrane on two sides of the CCM and carrying out vacuum hot pressing to form a five-layer membrane electrode;
the marking and detecting device is used for marking and visually detecting the five-layer membrane electrode;
a gas diffusion layer cutting device for cutting the cathode gas diffusion layer and the anode gas diffusion layer;
the seven-in-one hot-pressing device is used for superposing the cathode gas diffusion layer and the anode gas diffusion layer on two sides of the five-layer membrane electrode and carrying out hot pressing to form a seven-layer membrane electrode;
the membrane electrode forming, cutting and visual detection device is used for cutting the seven-layer membrane electrode to form a membrane electrode finished product and carrying out visual detection;
the membrane electrode air tightness detection device is used for carrying out air tightness detection on the membrane electrode;
the frame film cutting device and the CCM cutting device are arranged side by side; the rear sides of the frame film cutting device and the CCM cutting device are sequentially provided with a five-in-one hot pressing device, a mark and a detection device; the gas diffusion layer cutting device is arranged side by side with the identification and detection device; and a seven-in-one hot pressing device, a membrane electrode forming and cutting and visual detection device and a membrane electrode air tightness detection device are sequentially distributed on the rear sides of the gas diffusion layer cutting device, the mark and the detection device.
The utility model discloses can realize the automatic encapsulation of fuel cell membrane electrode and detect, the cost of using manpower sparingly can improve production efficiency, improves product quality and technology uniformity.
Preferably, the frame film cutting device and the CCM cutting device each include:
the unwinding mechanism is used for placing the rolled film material;
the vacuum adsorption cutting mechanism is used for uncoiling the membrane material, fixing the membrane material in a vacuum adsorption manner, and cutting a cutting line on the membrane material so as to cut the membrane material into a membrane material finished product and a membrane material waste;
the blanking mechanism is used for blanking and classifying the finished film material and the waste film material;
the blanking transfer platform is used for placing finished membrane material products;
the waste material placing frame is used for placing the film material waste materials;
unwinding mechanism, vacuum adsorption cutting mechanism, waste material place frame and unloading transport platform and lay in proper order.
Preferably, the vacuum adsorption cutting mechanism comprises a cutting vacuum platform, a material receiving suction plate, a cutting element, a cutting cantilever, a first cutting Y-axis driving module and a second cutting Y-axis driving module; the cutting vacuum platform is connected with the first cutting Y-axis driving module to realize that the vacuum platform moves along the Y axis; the cutting cantilever is connected with a second cutting Y-axis driving module to realize that the cutting cantilever moves along the Y axis; the material receiving suction plate is arranged below the cutting cantilever through a material receiving lifting driving module so as to realize lifting of the material receiving suction plate; an X-axis driving module is arranged on the cutting cantilever; the X-axis driving module is connected with a cutting mounting seat; the cutting element is connected with the cutting mounting seat through the cutting lifting driving module; the cutting vacuum platform is provided with a first film material vacuum adsorption plane; the film material vacuum adsorption plane comprises a cutting area and a to-be-fed positioning area positioned at the rear side of the cutting area; the cutting area is connected with a first membrane material cutting and vacuumizing device; the to-be-fed positioning area is connected with a second film material cutting and vacuumizing device; the material receiving suction plate is provided with a second film material vacuum adsorption plane; and the second film material vacuum adsorption plane is connected with a third film material cutting and vacuumizing device.
According to the vacuum adsorption cutting mechanism, the material receiving suction plate and the cutting vacuum platform are mutually matched to realize film material feeding, and the film material is flat and free of bubbles after being fed.
Preferably, the blanking mechanism comprises a blanking Y-axis driving module, a blanking mounting frame I, a blanking mounting frame II and a blanking suction plate connected with the blanking mounting frame II; the cutting vacuum platform, the waste material placing frame and the blanking transfer platform are all positioned on the same side of the blanking Y-axis driving module; the blanking mounting frame II is connected with the blanking mounting frame I through a blanking lifting driving mechanism so as to realize lifting; the first blanking mounting frame is arranged on the blanking Y-axis driving module to move along the Y axis, so that the blanking suction plate can move in a reciprocating manner above the cutting vacuum platform, the waste material placing frame and the blanking transfer platform;
the blanking suction plate is provided with a first membrane material blanking suction surface; the first membrane material blanking adsorption surface comprises a first finished product adsorption area matched with the shape and the size of a finished membrane material and a waste material adsorption area matched with the shape and the size of membrane material waste materials; the blanking transfer platform is provided with a membrane material blanking adsorption surface II, and the membrane material blanking adsorption surface II is provided with a finished product adsorption area II matched with the shape of a finished membrane material; the finished product adsorption area I is connected with the film material cutting vacuumizing device IV, the waste material adsorption area II is connected with the film material cutting vacuumizing device V, and the finished product adsorption area II is connected with the film material cutting vacuumizing device VI. This unloading mechanism can realize membrane material loading, cutting and unloading to can be with membrane material finished product and the categorised unloading of membrane material waste material, the cost of using manpower sparingly and improvement production efficiency.
Preferably, the five-in-one hot-pressing device comprises a five-in-one hot-pressing device body and a first membrane feeding and discharging device used for feeding and discharging;
the five-in-one hot pressing device body comprises a lower base, an upper cover body, a vacuum laminating frame body, a hot pressing guide column, a first lifting mechanism and a second lifting mechanism; the upper cover body is positioned above the lower base; the upper cover body is connected with the first lifting mechanism through the vacuum laminating frame body so as to realize the lifting of the upper cover body, and the upper cover body is covered or separated with the lower base; when the upper cover body is covered with the lower base, the upper cover body and the lower base form a closed cavity together; an upper hot pressing jig plate and a lower hot pressing jig plate connected with the lower base are arranged in the closed cavity; the hot-pressing vacuum adsorption plane I is arranged on the opposite side of the hot-pressing jig upper plate and the hot-pressing jig lower plate and is connected with the laminating vacuumizing device I respectively, so that the hot-pressing vacuum adsorption plane I generates adsorption force when the laminating vacuumizing device I vacuumizes; the upper plate of the hot-pressing jig is connected with one end of a hot-pressing guide pillar, and the other end of the hot-pressing guide pillar passes through the upper cover body and extends out of the closed cavity body to be connected with the vacuum laminating frame body through a second lifting mechanism; the upper cover body or the lower base is provided with a first hot-pressing vacuum hole communicated with the closed cavity; the first hot-pressing vacuum hole is connected with the second laminating vacuumizing device.
Preferably, the gas diffusion layer cutting apparatus includes:
a carbon paper cartridge for storing carbon paper;
the carbon paper feeding mechanism is used for sucking the carbon paper from the carbon paper box and moving the carbon paper to a carbon paper feeding station;
the carbon paper conveying and cutting mechanism is used for bearing and positioning the carbon paper, moving the carbon paper from the carbon paper feeding station to the carbon paper cutting station, then moving the carbon paper from the carbon paper cutting station to the carbon paper blanking station, and cutting a cutting line on the carbon paper so as to cut a carbon paper finished product and carbon paper waste on the carbon paper;
the carbon paper blanking mechanism is used for taking the cut carbon paper finished product out of the carbon paper blanking station;
the waste blanking mechanism is used for taking the cut carbon paper waste out of the carbon paper blanking station;
the carbon paper feeding mechanism comprises a carbon paper support frame I, a carbon paper moving seat and a carbon paper sucking assembly; the carbon paper suction assembly comprises a sucker frame body and a Bernoulli sucker; the sucker frame body comprises a first frame body part in an X shape and a second frame body part which is in a straight shape and is transversely or longitudinally connected to the first X-shaped frame body part; the Bernoulli chucks are respectively arranged below the four end parts of the X-shaped frame part I and below the frame part II, so that the Bernoulli chucks are opposite to the four corner positions and the middle position of the carbon paper; each Bernoulli sucker is respectively connected with a first carbon paper vacuumizing device; the sucker frame body is connected with the carbon paper moving seat through the carbon paper lifting module I so as to realize the lifting of the sucker frame body; the carbon paper moving seat is connected with the carbon paper support frame through the carbon paper moving module I, so that the carbon paper moving seat drives the sucker frame body to move back and forth between the carbon paper material box and the carbon paper feeding station.
Preferably, the seven-in-one hot-pressing device comprises a seven-in-one hot-pressing device body and a second membrane feeding and discharging device for feeding and discharging;
the seven-in-one hot pressing device body comprises an upper jig, a lower jig and a jig lifting mechanism; the upper jig is connected with the jig lifting mechanism so as to realize the lifting movement of the upper jig; the upper jig and the lower jig are respectively provided with a second hot-pressing vacuum adsorption plane on the opposite sides; the upper jig and the lower jig are respectively connected with a first hot-pressing vacuumizing device; the upper jig and/or the lower jig are/is provided with a heating element to realize heating of the jig.
Preferably, the membrane electrode forming, cutting and visual detection device comprises a finished product carrying mechanism, a finished product cutting mechanism and a finished product visual detection mechanism;
the finished product carrying mechanism comprises a carrying robot and a carrying suction plate; the conveying suction plate is connected to a tail shaft of the conveying robot so as to move among the cutting feeding station, the detection feeding station and the unqualified product placing station;
the finished product cutting mechanism comprises a feeding suction plate, a feeding suction plate movement module, a cutting element and a cutting movement module; the feeding suction plate is connected with the feeding suction plate movement module to realize the reciprocating movement of the feeding suction plate between the cutting feeding station and the cutting station; the cutting element is connected with the cutting motion module to realize movement in the cutting station;
the finished product vision detection mechanism comprises a detection suction plate, a detection suction plate movement module, a detection adjusting module and a detection module for performing vision detection; the detection suction plate is connected with the detection suction plate movement module to realize that the detection suction plate moves back and forth between the detection feeding station, the detection station and the blanking station; the detection module is connected with the detection adjusting module; during working, the detection suction plate moves from the detection feeding station to the detection station; when the detection module judges that the membrane electrode is a qualified product, the detection suction plate moves from the detection station to the blanking station; when the detection module judges that the membrane electrode is an unqualified product, the detection suction plate moves to the detection feeding station from the detection station, and the carrying robot drives the carrying suction plate to carry the membrane electrode to the unqualified product placing position from the detection feeding station.
Preferably, the membrane electrode air tightness detection device comprises a detection assembly and at least one group of positioning units; each group of positioning units comprises an upper closing seat, a lower closing seat and a closing driving mechanism for realizing the opening or closing of the upper closing seat and the lower closing seat; the upper closed seat is provided with an upper cavity, and the lower closed seat is provided with a lower cavity opposite to the upper cavity; sealing rings are respectively arranged in the upper cavity and the lower cavity; when the membrane electrode assembly works, the sealing rings of the upper cavity and the lower cavity are respectively clamped on the cathode frame membrane and the anode frame membrane of the membrane electrode, and the cathode gas diffusion layer and the anode gas diffusion layer of the membrane electrode are both positioned in the range within the enclosed area of the sealing rings of the upper cavity and the lower cavity;
the detection component adopts one of the following two schemes:
the detection assembly comprises an inflation module and an air pressure difference detection module; one of the upper cavity and the lower cavity is connected with the inflation module and is connected with one end of the air pressure difference detection module, and the other end of the air pressure difference detection module is connected with the inflation module;
the detection assembly comprises a helium filling module, a helium quality detection module, a detection vacuumizing module and a helium removing module; one of the upper cavity and the lower cavity is respectively connected with the helium filling module and the helium removing module, and the other one is connected with the helium quality detection module; the upper cavity and the lower cavity are respectively connected with a detection vacuumizing module.
Preferably, in the first scheme, the inflation module comprises a compressed air input device, a buffer tank, a pressure controller, an inflation valve and a pressure relief valve; the air pressure difference detection module comprises a test valve and a flowmeter; the compressed air input device is connected with the buffer tank; the pressure controller is connected to a pipeline between the compressed air input device and the buffer tank; one of the upper cavity and the lower cavity is connected with the buffer tank through an inflation valve and is connected with the buffer tank through a flow meter and a test valve which are connected in series; one of the upper cavity and the lower cavity is also connected with a pressure relief valve.
Compared with the prior art, the utility model has the advantages of as follows and beneficial effect:
1. the utility model can realize the automatic packaging and detection of the membrane electrode of the fuel cell, save the labor cost, improve the production efficiency and the product quality and the process consistency;
2. the frame film cutting device and the CCM cutting device can realize film material feeding, cutting and discharging, and can classify and discharge finished film materials and film material waste materials, so that the labor cost is saved and the production efficiency is improved; according to the vacuum adsorption cutting mechanism, the material receiving suction plate and the cutting vacuum platform are matched with each other to realize film material feeding, so that the film material is attached to the cutting vacuum platform in a vacuum manner and moves until the feeding is finished, and the film material is flat and free of bubbles after being fed;
3. the five-in-one hot pressing device and the seven-in-one hot pressing device can realize the laminating processing of the multilayer diaphragm, the multilayer diaphragm is always positioned and fixed by vacuum adsorption in the moving and vacuum laminating processes, the vacuum adsorption cannot damage the diaphragm such as scratch, the diaphragm is stably positioned, the position deviation of the diaphragm can be avoided, the diaphragm can be kept flat, the finished product after vacuum lamination can be prevented from generating bubbles, and the vacuum laminating processing quality of the diaphragm is improved;
4. the membrane electrode air tightness detection device can enable an air pressure difference to be formed between the upper cavity and the lower cavity, effectively detect the condition of trace gas breakthrough between the upper cavity and the lower cavity, effectively realize the air tightness detection of the membrane electrode of the fuel cell and have good detection precision.
Drawings
FIG. 1 is a schematic structural diagram of an automatic packaging and testing line for a membrane electrode of a fuel cell according to the present invention;
FIG. 2 is a schematic structural diagram of the middle frame film cutting device and the CCM cutting device of the present invention;
FIG. 3 is a schematic structural view of a vacuum sucking and cutting mechanism of the middle frame film cutting device according to the present invention;
FIG. 4 is a second schematic structural view of a vacuum sucking and cutting mechanism of the middle frame film cutting device according to the present invention;
fig. 5 is a schematic structural view of a cutting vacuum platform of the vacuum adsorption cutting mechanism of the middle frame film cutting device of the present invention;
FIG. 6 is a schematic structural diagram of the blanking mechanism, the blanking transfer platform and the waste material placing frame of the middle frame film cutting device of the present invention;
FIG. 7 is a schematic structural view of a five-in-one hot press apparatus of the present invention;
FIG. 8 is a schematic structural view of the five-in-one hot press apparatus of the present invention;
FIG. 9 is a schematic structural view of the upper cover and the lower base of the five-in-one hot press apparatus of the present invention;
FIG. 10 is a schematic view of the connection between the robot and the suction plate body of the five-in-one hot press apparatus of the present invention;
FIG. 11 is a schematic structural diagram of a gas diffusion layer cutting apparatus according to the present invention;
FIG. 12 is a schematic structural view of a carbon paper cartridge of a gas diffusion layer cutting apparatus according to the present invention;
fig. 13 is a schematic structural diagram of a carbon paper feeding mechanism of the gas diffusion layer cutting device of the present invention;
fig. 14 is a schematic structural diagram of a carbon paper conveying and cutting mechanism of the gas diffusion layer cutting device of the present invention;
FIG. 15 is a schematic structural view of the seven-in-one hot press apparatus of the present invention;
fig. 16 is a schematic structural view of a lower jig of the seven-in-one hot press apparatus body of the present invention;
FIG. 17 is a schematic structural view of the membrane electrode forming, cutting and vision inspection apparatus of the present invention;
FIG. 18 is a schematic structural view of the membrane electrode airtightness detection apparatus according to the present invention;
FIG. 19 is a schematic structural view of a lower closing seat of the membrane electrode airtightness detection apparatus according to the present invention;
FIG. 20 is a schematic structural view of an upper closing seat of the membrane electrode airtightness detection apparatus according to the present invention;
FIG. 21 is a block diagram illustrating the connection of one of the detecting elements of the membrane electrode airtightness detecting apparatus according to the present invention;
the cutting device comprises a frame film cutting device 1, a vacuum adsorption cutting mechanism 11, a cutting vacuum platform 111, a cutting area 1111, a to-be-fed positioning area 1112, a material receiving suction plate 112, a cutting cantilever 113, a cutting element 114, a first cutting Y-axis driving module 115, a second cutting Y-axis driving module 116, an X-axis driving module 117, a material receiving lifting driving module 118, an unwinding mechanism 12, a film tension adjusting mechanism 13, a blanking mechanism 14, a blanking Y-axis driving module 141, a blanking suction plate 142, a first blanking mounting frame 143, a second blanking mounting frame 144, a blanking lifting driving mechanism 145, a blanking transfer platform 15 and a waste placing frame 16, wherein the frame is a frame body;
2, a CCM cutting device, 21, a vacuum adsorption cutting mechanism, 22, an unreeling mechanism, 23, a film material tension adjusting mechanism, 24, a blanking mechanism, 25, a blanking transfer platform and 26, wherein the CCM cutting device, the vacuum adsorption cutting mechanism, the unreeling mechanism, the film material tension adjusting mechanism, the blanking transfer platform and the waste material placing frame are arranged in sequence;
3, a five-in-one hot pressing device, 31, a lower base, 32, a lower hot pressing jig plate, 321, a lower connecting plate, 322, a second hot pressing vacuum hole, 323, a heating element, 33, an upper cover, 331, a sealing ring, 332, a first hot pressing vacuum hole, 34, an upper hot pressing jig plate, 341, an upper connecting plate, 35, a hot pressing guide pillar, 36, a vacuum bonding frame body, 371, a first lifting mechanism, 372, a second lifting mechanism, 38, a five-in-one hot pressing device body, 39, a membrane loading and unloading device, 391, a loading moving guide rail, 392, a robot, 393, and a suction plate body;
4 is a marking and detecting device;
5 is a gas diffusion layer cutting device, 51 is a carbon paper material box, 511 is a material box base, 512 is a flange, 513 is a flange guide rail, 514 is a knob, 52 is a carbon paper feeding mechanism, 521 is a sucker frame body, 522 is a carbon paper moving seat, 523 is a carbon paper support frame one, 524 is a carbon paper moving module one, 525 is a bernoulli sucker, 526 is a drag chain, 53 is a carbon paper transmission cutting mechanism, 531 is a carbon paper moving module two, 532 is a carbon paper cutting table top, 533 is a carbon paper support frame two, 534 is a carbon paper moving module three, 535 is a carbon paper laser cutter, 54 is a carbon paper blanking mechanism, 541 is a blanking sucker, 542 is a carbon paper blanking base, 543 is a carbon paper support frame three, 544 is a carbon paper moving module four, 545 is a drag chain, 55 is a waste blanking mechanism, 551 is a waste sucker, 552 is a carbon paper lifting module four, 553 is a carbon paper support frame four, 554 is a carbon paper moving module five, 555 is a waste material placing position, 56 is carbon paper;
6 is a seven-in-one hot pressing device, 611 is a jig base, 612 is a vacuum adsorption jig body, 6121 is a vacuum adsorption plate body, 6122 is a heating plate body, 613 is a vacuum hole I, 614 is a heating element, 615 is a heat insulation plate, 616 is a jig mounting plate, 62 is a lower jig, 63 is an upper jig, 64 is a hot pressing bracket, 65 is a gas-liquid pressurizing cylinder, 651 is a cylinder body, 652 is an execution rod, 66 is a lifting guide post and 67 is a motion guide sleeve;
7 is a membrane electrode forming, cutting and visual detection device, 71 is a finished product carrying mechanism, 72 is a finished product cutting mechanism, 73 is a finished product visual detection mechanism, 741 is a cutting and feeding station, 743 is a detection and feeding station, and 746 is an unqualified product placing station;
8 is a membrane electrode air tightness detection device, 81 is a lower closed seat, 811 is a lower cavity, 812 is a sealing ring, 813 is a lower closed installation plate, 814 is a vent hole, 82 is an upper closed seat, 821 is an upper cavity, 822 is a sealing ring, 823 is an upper closed installation plate, 83 is a lower closed seat horizontal driving mechanism, 84 is an upper closed cylinder, 85 is a motion guide column, 86 is a membrane electrode, 871 is a compressed air input device, 872 is a pressure controller, 873 is a buffer tank, 874 is an inflation valve, 875 is a pressure release valve, 876 is a flow meter, and 877 is a test valve.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
Example one
As shown in fig. 1-21. The automatic packaging detection line for the membrane electrode of the fuel cell comprises:
a frame film cutting device 1 for cutting out a cathode frame film and an anode frame film;
a CCM cutting device 2 for cutting the CCM;
a five-in-one hot-pressing device 3 for superposing the cathode frame membrane and the anode frame membrane on two sides of the CCM and carrying out vacuum hot-pressing to form a five-layer membrane electrode;
a marking and detecting device 4 for marking and visually detecting the five-layer membrane electrode;
a gas diffusion layer cutting device 5 for cutting the cathode gas diffusion layer and the anode gas diffusion layer;
a seven-in-one hot-pressing device 6 for superposing the cathode gas diffusion layer and the anode gas diffusion layer on two sides of the five-layer membrane electrode and hot-pressing to form a seven-layer membrane electrode;
a membrane electrode forming, cutting and visual detection device 7 for cutting the seven-layer membrane electrode to form a membrane electrode finished product and carrying out visual detection;
and a membrane electrode airtightness detection device 8 for detecting the airtightness of the membrane electrode.
The frame film cutting device 1 and the CCM cutting device 2 are arranged side by side; the rear sides of the frame film cutting device 1 and the CCM cutting device 2 are sequentially provided with a five-in-one hot-pressing device 3 and a mark and detection device 4; the gas diffusion layer cutting device 5 and the identification and detection device 4 are arranged side by side; the gas diffusion layer cutting device 5 and the back side of the identification and detection device 4 are sequentially provided with a seven-in-one hot pressing device 6, a membrane electrode forming, cutting and visual detection device 7 and a membrane electrode air tightness detection device 8.
The frame film cutting device 1 and the CCM cutting device 2 are similar in structure and same in working principle; the frame film cutting apparatus 1 will be described below as an example. As shown in fig. 2 to 6, the frame film cutting apparatus 1 includes:
an unwinding mechanism 12 for placing a rolled film material;
a film material tension adjusting mechanism 13 for detecting and adjusting the tension of the film material;
the vacuum adsorption cutting mechanism 11 is used for uncoiling the membrane material, fixing the membrane material through vacuum adsorption, and cutting a cutting line on the membrane material so as to cut the membrane material into a membrane material finished product and a membrane material waste;
a blanking mechanism 14 for blanking and classifying the finished film material and the waste film material;
a blanking transfer platform 15 for placing finished membrane material;
and a waste placement frame 16 for placing the film material waste;
the unwinding mechanism 12, the film material tension adjusting mechanism 13, the vacuum adsorption cutting mechanism 11, the waste material placing frame 16 and the blanking transfer platform 15 are sequentially arranged;
the vacuum adsorption cutting mechanism 11 comprises a cutting vacuum platform 111, a material receiving suction plate 112, a cutting element 114, a cutting cantilever 113, a first cutting Y-axis driving module 115 and a second cutting Y-axis driving module 116; the cutting vacuum platform 111 is connected with a first cutting Y-axis driving module 115 to realize the movement of the vacuum platform along the Y axis; the cutting cantilever 113 is connected with a second cutting Y-axis driving module 116 to realize that the cutting cantilever 113 moves along the Y axis; the material receiving suction plate 112 is arranged below the cutting cantilever 113 through a material receiving lifting driving module 118 so as to realize the lifting of the material receiving suction plate 112; an X-axis driving module 117 is arranged on the cutting cantilever 113; the X-axis driving module 117 is connected with a cutting mounting seat; the cutting element 114 is connected with the cutting mounting seat through a cutting lifting driving module; the cutting vacuum platform 111 is provided with a first film material vacuum adsorption plane; the first film material vacuum adsorption plane is connected with a first film material cutting and vacuumizing device; the material receiving suction plate 112 is provided with a second vacuum film material adsorption plane; and the second film material vacuum adsorption plane is connected with a third film material cutting and vacuumizing device.
The blanking mechanism 14 comprises a blanking Y-axis driving module 141, a first blanking mounting frame 143, a second blanking mounting frame 144 and a blanking suction plate 142 connected with the second blanking mounting frame 144; the cutting vacuum platform 111, the waste material placing frame 16 and the blanking transfer platform 15 are all positioned at the same side of the blanking Y-axis driving module 141; the second blanking mounting rack 144 is connected with the first blanking mounting rack 143 through a blanking lifting driving mechanism 145 to realize lifting; the first blanking mounting rack 143 is arranged on the blanking Y-axis driving module 141 to realize movement along the Y axis, so that the blanking suction plate 142 can reciprocate above the cutting vacuum platform 111, the waste material placing frame 16 and the blanking transfer platform 15;
the blanking suction plate 142 is provided with a first membrane material blanking adsorption surface; the first membrane material blanking adsorption surface comprises a first finished product adsorption area matched with the shape and the size of a finished membrane material and a waste material adsorption area matched with the shape and the size of membrane material waste materials; the blanking transfer platform 15 is provided with a membrane material blanking adsorption surface II, and the membrane material blanking adsorption surface II is provided with a finished product adsorption area II matched with the shape of a finished membrane material; the finished product adsorption area I is connected with the film material cutting vacuumizing device IV, the waste material adsorption area II is connected with the film material cutting vacuumizing device V, and the finished product adsorption area II is connected with the film material cutting vacuumizing device VI.
The frame film cutting device has the working principle that:
first, a roll-shaped film material is placed on the unwinding mechanism 12;
then, loading and cutting the membrane material: when the material is loaded for the first time, the membrane material is manually pulled to the cutting vacuum platform 111; starting the first membrane material cutting and vacuumizing device and the second membrane material cutting and vacuumizing device, and enabling the cutting vacuum platform 111 to vacuum and adsorb the membrane materials to be fixed; cutting the membrane material: in the cutting process, the X-axis driving module 117 drives the cutting element 114 to move in an X-axis mode, the second cutting Y-axis driving module 116 drives the cutting cantilever 113 to move in a Y-axis mode, and the second cutting lifting driving module lifts the cutting element 114 so that X, Y, Z-axis relative displacement is generated between the cutting element 114 and the film material on the cutting vacuum platform 111; the cutting element cuts a cutting line on the membrane material so that the membrane material is cut into a membrane material finished product and a membrane material waste material;
the feeding and cutting mode after the second time is as follows: blanking the cut film after the first film cutting is finished, keeping the second film cutting and vacuumizing device running, and adsorbing the end part of the rolled film on a cutting vacuum platform 111; the second cutting Y-axis driving module 116 drives the second cutting cantilever 113 to move until the material receiving and sucking plate 112 reaches the position above the end part of the rolled film material; the material receiving lifting driving module 118 enables the material receiving suction plate 112 to descend, the third membrane material cutting and vacuumizing device is started, and the second membrane material cutting and vacuumizing device is closed, so that the material receiving suction plate 112 adsorbs the membrane materials in a vacuum mode; the material receiving lifting driving module 118 slightly lifts the material receiving suction plate 112 to lift the membrane material; the first cutting Y-axis driving module 115 drives the first cutting vacuum platform 111 to move backwards to the material receiving position, and the film material is lifted by the material receiving suction plate, so that friction between the first cutting vacuum platform and the film material when the first cutting vacuum platform moves backwards can be avoided; then the material receiving suction plate moves downwards, the third film material cutting and vacuumizing device is closed, the first film material cutting and vacuumizing device and the second film material cutting and vacuumizing device are started, and the film materials are delivered to the cutting vacuum platform 111; the material receiving suction plate 112 rises, and the cutting vacuum platform 111 pulls the film material to move to a cutting station; then cutting the membrane material;
then, the blanking mechanism 14 performs blanking after each film cutting: the blanking Y-axis driving module 141 moves the blanking suction plate 142 to the position above the cutting vacuum platform 111, the blanking lifting driving mechanism 145 descends the blanking suction plate 142, and the film material cutting vacuumizing device IV and the film material cutting vacuumizing device V are started so that the blanking suction plate 142 can absorb film material finished products and film material waste materials simultaneously; the blanking suction plate 142 rises; the blanking Y-axis driving module 141 moves the blanking suction plate 142 to the upper part of the blanking transfer platform 15; the blanking suction plate 142 descends, the fourth membrane material cutting and vacuumizing device is closed, the sixth membrane material cutting and vacuumizing device is started, the fifth membrane material cutting and vacuumizing device is kept started, and the finished membrane material is moved to the blanking transfer platform 15; the blanking Y-axis driving module 141 moves the blanking suction plate 142 to the waste material placing frame 16, the film material cutting vacuumizing device is turned off, and the film material waste material falls to the waste material placing frame 16 by self gravity.
Frame membrane cutting device can realize membrane material loading, cutting and unloading to can be with membrane material finished product and the categorised unloading of membrane material waste material, the cost of using manpower sparingly and improvement production efficiency.
This vacuum adsorption cutting mechanism 11 connects material suction plate 112 and cutting vacuum platform 111 to mutually support and realizes the coating material loading, makes the coating material vacuum laminating cutting vacuum platform 111 remove until accomplishing the material loading, and the coating material is level and smooth, bubble-free after the material loading.
The film material tension adjusting mechanism 13 can detect and adjust the film material tension, so as to avoid the film material tension from being too low to be tightened, and also avoid the film material tension from being too high to be tightened. The film material tension adjusting mechanism can adopt the prior art.
In the vacuum adsorption cutting mechanism 11, a film material vacuum adsorption plane comprises a cutting area 1111 and a to-be-loaded positioning area 1112 located on the rear side of the cutting area 1111; a cutting area 1111 and a to-be-fed positioning area 1112 are uniformly provided with a dot matrix type vacuum hole I; all the first vacuum holes are communicated with the first film material cutting and vacuumizing device. A cutting area 1111 of a first film vacuum adsorption plane is used for vacuum adsorption of the film cutting area 1111, and a to-be-loaded positioning area 1112 of the first film vacuum adsorption plane is used for vacuum adsorption of the rear area of the cut film; after the film material cutting can be realized on the one hand, the end part of the rolled film material is still adsorbed and positioned, on the other hand, the film material cutting area 1111 is ensured to be smoother, and the film material is prevented from deforming in the cutting process under the action of the tensile force of the rolled film material. As soon as the dot-matrix vacuum holes can realize multi-point vacuumizing, the cutting vacuum platform 111 gradually moves to the in-process at the rear part of the film material, and the film material is attached to the dot-matrix vacuum holes to move, so that bubbles are further prevented from appearing in the film material.
A second dot-matrix vacuum hole is distributed on the second film material vacuum adsorption plane; the second vacuum hole is communicated with a third film material cutting and vacuumizing device.
The first cutting Y-axis driving module 115 comprises a first linear motion module; the cutting vacuum platform 111 is arranged on the first linear motion module; the second cutting Y-axis driving module 116 comprises second linear motion modules which are respectively arranged at two sides of the cutting vacuum platform 111; two ends of the cutting cantilever 113 are respectively arranged on the two side linear motion modules II. The X-axis driving module 117 comprises a third linear motion module; the third linear motion module is arranged on the cutting cantilever 113; the cutting mounting seat is connected with the linear motion module III. The linear motion module I, the linear motion module II and the linear motion module III can adopt the prior art, such as a sliding table and the like.
The cutting element 114 may be a laser, a robotic knife, a die, or other known cutting element.
The material receiving lifting driving module 118 is an air cylinder; the cylinder barrel of the cylinder is arranged on the cutting cantilever 113, and the actuating rod of the cylinder penetrates through the cutting cantilever 113 to be connected with the material receiving suction plate 112 below the cutting cantilever 113; a motion guide pillar and a motion guide sleeve are also arranged between the material receiving suction plate 112 and the cutting cantilever 113.
The blanking transfer platform 15 is connected with a blanking driving module. The blanking driving module can move the blanking transfer platform 15 to the position matched with the next station, so that the convenient degree of matching of the device and the next station device is improved.
As shown in fig. 7 to 10, the five-in-one hot press apparatus 3 includes a five-in-one hot press apparatus body 38 and a first membrane loading and unloading apparatus 39 for loading and unloading.
The five-in-one hot pressing device body comprises a lower base 31, an upper cover body 33, a vacuum laminating frame body 36, a hot pressing guide post 35, a first lifting mechanism 371 and a second lifting mechanism 372; the upper cover 33 is positioned above the lower base 31; the upper cover body 33 is connected with a first lifting mechanism 371 through a vacuum attaching frame body 36 so as to realize the lifting of the upper cover body 33 and enable the upper cover body 33 to be covered with or separated from the lower base 31; when the upper cover body 33 is covered with the lower base 31, the upper cover body 33 and the lower base 31 form a closed cavity together; an upper hot pressing jig plate 34 and a lower hot pressing jig plate 32 connected with the lower base 31 are arranged in the closed cavity; the hot-pressing vacuum adsorption plane I is respectively arranged on the opposite sides of the hot-pressing jig upper plate 34 and the hot-pressing jig lower plate 32 and is respectively connected with the laminating vacuumizing device I, so that the hot-pressing vacuum adsorption plane I generates adsorption force when the laminating vacuumizing device I is vacuumized; the hot pressing jig upper plate 34 is connected with one end of a hot pressing guide pillar 35, and the other end of the hot pressing guide pillar 35 passes through the upper cover body 33 and extends out of the closed cavity to be connected with the vacuum laminating frame body 36 through a second lifting mechanism 372; the upper cover body 33 or the lower base 31 is provided with a first hot-pressing vacuum hole 332 communicated with the closed cavity; the first hot-pressing vacuum hole 332 is connected with the second laminating vacuumizing device.
The working principle of the five-in-one hot pressing device body is as follows: one of the cathode frame membrane and the anode frame membrane is adsorbed on a first hot-pressing vacuum adsorption plane of the lower plate 32 of the hot-pressing jig, CCM is placed on the first hot-pressing vacuum adsorption plane, and the CCM is adsorbed and positioned by utilizing the hollow-out positions of the cathode frame membrane and the anode frame membrane; the other of the cathode and anode frame films is adsorbed on the first hot-pressing vacuum adsorption plane of the upper plate 34 of the hot-pressing jig. This mode can realize multilayer coating material vacuum laminating processing, and negative, positive pole frame membrane and CCM are fixed a position and are fixed by vacuum adsorption always at hot pressing tool upper plate 34/hot pressing tool hypoplastron 32 removal and vacuum laminating in-process, and vacuum adsorption can not produce harm such as fish tail to the coating material, makes the firm location of coating material, can avoid coating material offset, still can keep the coating material to level and prevent that the bubble appears in the finished product behind the vacuum laminating, promotes coating material vacuum laminating processingquality.
The first hot-pressing vacuum adsorption planes of the upper hot-pressing jig plate 34 and the lower hot-pressing jig plate 32 are fully filled with dot matrix type second hot-pressing vacuum holes 322; all the second hot-pressing vacuum holes 322 are communicated with the first laminating vacuumizing device, so that all the second hot-pressing vacuum holes 322 generate vacuum adsorption force. The first hot-pressing vacuum adsorption plane is fully distributed with the second dot matrix type hot-pressing vacuum holes 322, so that the vacuum adsorption force on the membrane material is more uniform; and effectively adsorbs the CCM of the upper layer.
In this embodiment, the lower plate 32 of the hot pressing fixture is provided with a heating element 323; in practical application, the upper plate of the hot pressing jig can be provided with a heating element, or the upper plate of the hot pressing jig and the lower plate of the hot pressing jig can be provided with heating elements. The heating element 323 is connected to a power source. The heating element 323 is provided to heat the upper plate 34 and/or the lower plate 32 of the hot press tool to press the multi-layer film together at high temperature and high pressure.
For convenience of installation, the hot pressing jig upper plate 34 is connected with the hot pressing guide pillar 35 through the upper connection plate 341; the lower plate 32 is connected to the lower base 31 through a lower connection plate 321. The upper plate 34 and the upper connection plate 341, the upper connection plate 341 and the hot pressing guide pillar 35, the lower plate 32 and the lower connection plate 321, and the lower connection plate 321 and the lower base 31 are connected by screws.
A sealing ring 331 is arranged at the joint of the upper cover body 33 and the lower base 31 so as to seal the joint of the upper cover body 33 and the lower base 31; the sealing performance of the closed cavity can be improved, and the vacuumizing effect is improved.
The five-in-one hot press device body 38 is provided with a plurality of bodies, and all the five-in-one hot press device bodies are respectively arranged on two sides of the first diaphragm feeding and discharging device 39. The membrane loading and unloading device I39 is used for loading the cathode and anode frame membrane and the CCM onto the hot-pressing vacuum adsorption plane I and taking out the five-layer membrane electrode after vacuum lamination.
The first film loading and unloading device 39 comprises a loading moving guide rail 391, a robot 392 slidably arranged on the loading moving guide rail 391, and a suction plate body 393 connected to the robot 392. The suction plate body 393 is provided with four feeding and discharging suction plates; and a third hot-pressing vacuum hole is formed in each upper and lower adsorption plate and is connected with a third laminating vacuumizing device.
The identification and detection means may be of known art.
A gas diffusion layer cutoff apparatus, as shown in fig. 11 to 14, includes:
a carbon paper cartridge 51 for storing carbon paper;
a carbon paper feeding mechanism 52 for sucking the carbon paper from the carbon paper cassette 51 and moving the carbon paper to a carbon paper feeding station;
a carbon paper conveying and cutting mechanism 53 for carrying and positioning the carbon paper, moving the carbon paper from the carbon paper loading station to the carbon paper cutting station, and then moving the carbon paper from the carbon paper cutting station to the carbon paper unloading station, and cutting a cutting line on the carbon paper to cut off a carbon paper finished product and carbon paper waste on the carbon paper;
a carbon paper blanking mechanism 54 for taking out the cut carbon paper finished product from the carbon paper blanking station;
and a waste blanking mechanism 55 for taking out the cut carbon paper waste from the carbon paper blanking station.
The working principle of the gas diffusion layer cutting device is as follows: the carbon paper feeding mechanism 52 sucks the carbon paper from the carbon paper box 51, and moves the carbon paper to a carbon paper feeding station to place the carbon paper on the carbon paper conveying and cutting mechanism 53; the carbon paper conveying and cutting mechanism 53 moves the carbon paper to a carbon paper cutting station to cut the carbon paper; after cutting, cutting the carbon paper into a finished carbon paper product and carbon paper waste; then, the carbon paper conveying and cutting mechanism 53 moves the carbon paper to a carbon paper blanking station, the carbon paper blanking mechanism 54 takes out the finished carbon paper product for blanking, and the waste blanking mechanism 55 takes out the carbon paper waste for blanking. The gas diffusion layer cutting device can realize carbon paper feeding, shearing, blanking and waste material blanking, can save labor cost, reduces labor intensity of workers and improves working efficiency.
Specifically, the carbon paper magazine 51 includes a magazine base 511 and a plurality of flanges 512; the magazine base 511 is provided with a rectangular carbon paper storage area; the ribs 512 are respectively located outside four edges of the rectangular carbon paper storage area.
Wherein, the flanges 512 at the outer sides of two adjacent edges or three edges are respectively arranged on the material box base 511 in a manner of sliding towards/back to the middle part of the material box base 511, and the flanges 512 at the outer sides of the other edges are directly arranged on the material box base 511; the length and width of the rectangular carbon paper storage area can be adjusted. In practical applications, the flanges 512 at the outer sides of the four edges may be respectively slidably and adjustably disposed on the magazine base 511 toward/away from the middle of the magazine base 511, so as to achieve the adjustment of the length and width of the rectangular carbon paper storage area.
The rib 512 slidably and adjustably provided on the magazine base 511 is implemented by slidably connecting a rib guide 513 and the rib guide holder, and the rib guide 513 extends from the edge of the magazine base 511 toward the middle of the magazine base 511. The magazine base 511 is further provided with a knob 514, and an adjusting rod of the knob 514 is connected with the flange guide rail seat to realize position adjustment and locking of the flange guide rail seat.
The flanges 512 are arranged at the outer sides of the four edges of the carbon paper, and the length and width of the rectangular carbon paper storage area are adjusted by adjusting the positions of the flanges 512 on the magazine base 511, so as to adapt to carbon papers with different lengths and widths and improve the universality of the carbon paper magazine 51.
The carbon paper feeding mechanism 52 comprises a carbon paper support frame I523, a carbon paper moving seat 522 and a carbon paper suction assembly; the carbon paper suction assembly comprises a sucker frame body 521 and a Bernoulli sucker 525; the sucking disc frame 521 comprises a first frame part in an X shape and a second frame part which is in a straight shape and is transversely or longitudinally connected to the first frame part in the X shape; the Bernoulli chucks 525 are respectively arranged below the four end parts of the X-shaped frame part I and below the frame part II, so that the Bernoulli chucks 525 are opposite to the four corner positions and the middle position of the carbon paper; each Bernoulli chuck 525 is respectively connected with a first carbon paper vacuum extractor; the sucker frame body 521 is connected with the carbon paper moving seat 522 through the first carbon paper lifting module to realize the lifting of the sucker frame body 521; the carbon paper moving base 522 is connected to the carbon paper support frame 523 through the carbon paper moving module 524, so that the carbon paper moving base 522 drives the suction cup frame 521 to move back and forth between the carbon paper material cartridge 51 and the carbon paper feeding station.
The first carbon paper lifting module lowers the sucker frame 521 to enable each Bernoulli sucker 525 to be respectively attached to four corners and the middle of the carbon paper; the first carbon paper vacuumizing device vacuumizes to enable the Bernoulli sucker 525 to suck the carbon paper; then, the first carbon paper lifting module lifts the sucker frame 521, the first carbon paper moving module 524 moves the carbon paper moving base 522 to move the sucker frame 521 from the carbon paper material box 51 to the carbon paper feeding station, then the first carbon paper lifting module lowers the sucker frame 521, and the first carbon paper vacuumizing device stops vacuumizing to place the carbon paper on the carbon paper conveying platform. Because the carbon paper has high air permeability, a plurality of pieces of carbon paper can be easily sucked by a common sucking disc, and the adoption of the Bernoulli sucking disc 525 can ensure that only one piece of carbon paper is sucked at one time, and the carbon paper is independently fed one by one; in addition, adopt bernoulli's sucking disc 525 to absorb four angular position and the middle part position of carbon paper simultaneously, can effectively wholly fix carbon paper flatly, avoid carbon paper corner to crook down and the middle part is sunken, ensure to place carbon paper flat on carbon paper transmission cutting mechanism 53, avoid carbon paper displacement, deformation and folding.
The carbon paper transfer cutting mechanism 53 includes: the carbon paper conveying platform is used for bearing and positioning the carbon paper, moving the carbon paper from the carbon paper feeding station to the carbon paper cutting station and then moving the carbon paper from the carbon paper cutting station to the carbon paper blanking station; and the cutting assembly is used for cutting a cutting line on the carbon paper so as to cut the carbon paper into a finished carbon paper product and carbon paper waste.
The carbon paper transmission platform comprises a carbon paper cutting table board 532 and a carbon paper moving module II 531; the carbon paper feeding station, the carbon paper cutting station and the carbon paper discharging station are sequentially arranged along the Y axis; the second carbon paper moving module 531 is arranged along the Y axis; the carbon paper cutting table board 532 is arranged on the carbon paper moving module II 531, so that the carbon paper cutting table board 532 moves along the Y axis; the carbon paper cutting table board 532 is provided with a carbon paper vacuum adsorption surface and is connected with the second carbon paper vacuum extractor, so that the carbon paper vacuum adsorption surface generates adsorption force when the second carbon paper vacuum extractor is vacuumized.
The cutting assembly comprises a second carbon paper support frame 533, a connecting block and a carbon paper laser cutter 535; the carbon paper laser cutter 535 is connected with the connecting block through a carbon paper lifting module II so as to realize the lifting of the carbon paper laser cutter; the connecting block is connected with a second carbon paper support frame 533 through a third carbon paper moving module 534 so as to realize that the carbon paper laser cutter 535 moves along the X axis; a carbon paper laser cutter 535 is located above the carbon paper cutting table 532.
The second carbon paper moving module 531 moves the second carbon paper cutting table 532 to a carbon paper feeding station, the carbon paper feeding mechanism 52 feeds the carbon paper onto the carbon paper cutting table 532, and then the second carbon paper moving module 531 moves the carbon paper cutting table 532 to the carbon paper cutting station, namely below the carbon paper laser cutter 535; the carbon paper moving module II 531 drives the carbon paper cutting table board 532Y to move along the axis, and the carbon paper moving module III 534 drives the carbon paper laser cutter 535X to move along the axis, so that the carbon paper laser cutter 535 and the carbon paper generate relative movement matched with a set cutting path; meanwhile, the carbon paper laser cutter 535 works to realize laser cutting, and cuts a cutting line on the carbon paper to cut the carbon paper into a carbon paper finished product and carbon paper waste; and then the second carbon paper moving module 531 moves the carbon paper cutting table 532 to a carbon paper blanking station. The benefits of this design are: the carbon paper transmission platform can transmit carbon paper among feeding, cutting and blanking, and can be matched with the cutting assembly to move, so that the structure of the cutting assembly is simplified, and the manufacturing cost is reduced.
The carbon paper blanking mechanism 54 comprises a carbon paper support frame three 543, a carbon paper blanking base 542 and three groups of blanking suckers 541; each group of discharging suckers 541 is connected with a carbon paper discharging base 542 through a carbon paper lifting module III so as to realize the lifting of the discharging suckers 541; each group of the discharging suckers 541 is respectively connected with the carbon paper vacuumizing device III, so that the discharging suckers 541 generate adsorption force when the carbon paper vacuumizing device III is vacuumized; the carbon paper blanking base 542 is connected with the carbon paper support frame three 543 through the carbon paper moving module four 544, so that the carbon paper blanking base 542 moves, and the blanking suction cups 541 reciprocate between the carbon paper blanking station and the finished product placing position.
The working principle of the carbon paper blanking mechanism 54 is as follows: firstly, the carbon paper moving module four 544 moves the blanking sucker 541 to a carbon paper blanking station, and the blanking sucker 541 corresponds to a carbon paper finished product on the carbon paper cutting table 532; the third carbon paper lifting module lowers the blanking sucker 541 to be attached to the finished carbon paper, and the third carbon paper vacuumizing device vacuumizes to enable the blanking sucker 541 to suck the finished carbon paper; then, the third carbon paper lifting module raises the blanking suction cup 541, the fourth carbon paper moving module 544 drives the carbon paper blanking base 542 to move the blanking suction cup 541 to a finished product placing position, and the blanking suction cup 541 blanks the finished carbon paper product. The carbon paper blanking mechanism 54 can effectively blank the carbon paper finished product.
The waste blanking mechanism 55 comprises a carbon paper support frame four 553, a waste base and a waste sucker 551; the waste suction cup 551 is connected with the waste base through a carbon paper lifting module IV 552 so as to realize the lifting of the waste suction cup 551; the waste material sucking disc 551 is connected with the carbon paper vacuum extractor four, so that the waste material sucking disc 551 generates adsorption force when the carbon paper vacuum extractor four is vacuumized; the waste base is connected with the four 553 of carbon paper support frame through the five 554 of carbon paper removal module to thereby realize that the waste base removes and makes waste sucking disc 551 reciprocate between carbon paper unloading station and waste material placement position 555.
The working principle of the waste blanking mechanism 55 is as follows: firstly, the waste material sucking disc 551 is moved to a carbon paper blanking station by the carbon paper moving module five 554, and the waste material sucking disc 551 corresponds to the carbon paper waste material on the carbon paper cutting table surface 532; the fourth carbon paper lifting module 552 lowers the waste sucking disc 551 to be attached to the carbon paper waste, and the fourth carbon paper vacuumizing device vacuumizes to enable the waste sucking disc 551 to suck the carbon paper waste; then, the waste sucking disc 551 is lifted by the four 552 carbon paper lifting modules, the five 554 carbon paper moving modules drive the waste base to move the waste sucking disc 551 to the waste placing position 555, and the waste sucking disc 551 discharges carbon paper waste. The waste blanking mechanism 55 can effectively blank carbon paper waste.
The seven-in-one hot pressing device comprises a plurality of seven-in-one hot pressing device bodies and a second membrane feeding and discharging device. All the seven-in-one hot pressing device bodies are respectively arranged on two sides of the second membrane feeding and discharging device. And the second membrane loading and unloading device is used for loading the five-layer membrane electrode and the anode and cathode gas diffusion layers and taking out the seven-layer membrane electrode after the lamination is finished.
As shown in fig. 15 and 16, the seven-in-one hot press apparatus body includes a lower jig 63, an upper jig 64, and a jig lifting mechanism. The lower jig 63 includes a jig base 611 and a vacuum adsorption jig body 612 disposed on the jig base 611; in order to facilitate the installation of the vacuum absorption fixture body 612, a fixture installation plate 616 is preferably disposed on the fixture base 611. The vacuum adsorption jig body 612 includes a vacuum adsorption plate body 6121 and a heating plate body 6122 connected between the lower vacuum adsorption plate body 6121 and the jig mounting plate 616. The heating element 614 is arranged in front of the heating plate body 6122, and the heating element 614 is connected with a power supply. The heat generated by the heating element 614 can be transferred to the lower vacuum adsorption plate body 6121 to achieve hot pressing. To facilitate maintenance and repair of the heating element 614, the preferred solution is: the heating plate body 6122 is provided with at least one heating installation cavity; the heating element 614 is removably embedded in the heating mounting cavity; the heating element is convenient to disassemble and assemble when needing to be replaced.
The heating plate 6122 is preferably connected to the jig mounting plate 616 through a heat insulation plate 615. The heat insulation board 615 can realize heat isolation and prevent heat from being transferred to the jig base 611, so that on one hand, heat loss can be avoided, and on the other hand, potential safety hazards such as accidental scalding of personnel due to overhigh temperature of the jig base 11 can be avoided.
The upper jig 64 includes a jig base 611, and a vacuum suction jig body 612 disposed below the jig base 611; in order to facilitate the installation of the vacuum absorption fixture body 612, the fixture base 611 and the vacuum absorption fixture body 612 are installed through the fixture installation plate 616.
The vacuum absorption jig bodies 612 of the lower jig 62 and the upper jig 63 are opposite, and a second hot-pressing vacuum absorption plane is respectively arranged on the opposite sides. The hot-pressing vacuum adsorption planes II of the lower jig 62 and the upper jig 63 are fully distributed with dot matrix type vacuum holes I613; all the first vacuum holes 613 are communicated with the first hot-pressing vacuum-pumping device, so that all the first vacuum holes 613 generate vacuum adsorption force.
In this embodiment, the lower fixture has a heating element with a heating function; in practical application, the upper jig may also adopt a structure like the lower jig of the present embodiment, and has a heating element and a heating function; the upper and lower jigs can also be provided with heating elements, and have a heating function.
The working principle of the seven-in-one hot pressing device body is as follows: one of the cathode gas diffusion layer and the anode gas diffusion layer is adsorbed on the hot-pressing vacuum adsorption plane II of the lower jig, and five membrane electrodes are placed on the hot-pressing vacuum adsorption plane II; because the length and width of the cathode/anode gas diffusion layer are smaller than that of the five-layer membrane electrode, the edges of the five-layer membrane electrode can protrude out of the cathode/anode gas diffusion layer to be adsorbed and fixed; and the other of the cathode gas diffusion layer and the anode gas diffusion layer is adsorbed on the hot-pressing vacuum adsorption plane II of the upper jig.
The jig lifting mechanism enables the upper jig to move towards the lower jig; meanwhile, the heating element 614 heats the membrane to hot-press the five-layer membrane electrode and the anode and cathode gas diffusion layers which are arranged on the hot-pressing vacuum adsorption plane II; can realize hot pressing, five-layer membrane electrode and negative and positive gas diffusion layer are fixed a position and are fixed by vacuum adsorption always at the tool removal with hot pressing in-process, and vacuum adsorption can not produce harm such as fish tail, makes five-layer membrane electrode and negative and positive gas diffusion layer stabilize the location, can avoid the offset, still can keep leveling and prevent that hot pressing back finished product from appearing the bubble, promotes hot pressing processing quality.
The jig lifting mechanism comprises a gas-liquid pressure cylinder 65 and a hot-pressing bracket 64; a cylinder body 651 of the gas-liquid pressure cylinder is connected with the hot-pressing bracket 64; the jig base 611 of the upper jig 63 is connected to the actuating rod 652 of the gas-liquid pressurizing cylinder, and the elevation guide is realized by the elevation guide assembly. The lifting guide assembly comprises a lifting guide post 66 and a motion guide sleeve 67 sleeved on the lifting guide post 66; the lifting guide post 66 is connected between the hot pressing bracket 64 and the jig base 611 of the lower jig 62; the movement guide bush 7 is provided in the jig base 611 of the upper jig 63. The upper jig 63 is lifted and guided by the movement guide sleeve 67 sliding along the lifting guide post 66; the actuating rod 652 of the gas-liquid pressurizing cylinder can push the upper jig 63 to lift.
As shown in fig. 17, the membrane electrode formation cutting and visual inspection apparatus includes a finished product conveying mechanism 71, a finished product cutting mechanism 72, and a finished product visual inspection mechanism 73.
The finished product carrying mechanism 71 comprises a carrying robot and a carrying suction plate; the transport suction disc is connected at the last axle of transfer robot to realize moving between cutting material loading station, detection material loading station and the unqualified product position three. The cutting feeding station, the detection feeding station and the unqualified product placing station are respectively arranged adjacent to the carrying robot.
The conveying suction plate is connected with the tail shaft of the conveying robot through the conveying frame body. Specifically, the carrying frame body comprises a first carrying frame body and two second carrying frame bodies which are H-shaped; the tail shaft of the carrying robot is connected with the middle part of the H-shaped carrying frame body I; the two carrying frame bodies II are respectively connected below two ends of the H-shaped carrying frame body I; the two carrying frame bodies jointly fix the carrying suction plate. The carrying frame body can balance the stress of the tail shaft of the carrying robot, firmly fix the carrying suction plate, facilitate the installation and the disassembly of the carrying suction plate and facilitate the maintenance and the repair of the carrying suction plate.
The finished product cutting mechanism 72 comprises a feeding suction plate, a feeding suction plate movement module, a cutting element and a cutting movement module; the feeding suction plate is connected with the feeding suction plate movement module to realize the reciprocating movement of the feeding suction plate between the cutting feeding station and the cutting station; the cutting element is connected with the cutting motion module to realize movement in the cutting station.
The feeding suction plate moving module is a linear module I; the first linear module extends from the cutting feeding station to the cutting station; the cutting motion module comprises a linear module II and a lifting device I; the second linear module is positioned at the cutting station and is vertical to the first linear module; the cutting element is arranged on the linear module II through the first lifting device to realize lifting.
The finished product vision detection mechanism 73 comprises a detection suction plate, a detection suction plate movement module, a detection adjustment module and a detection module for performing vision detection; the detection suction plate is connected with the detection suction plate movement module to realize that the detection suction plate moves back and forth between every two detection loading stations, detection stations and unloading stations. The detection feeding station, the detection station and the blanking station are sequentially arranged along a straight line; the detection suction plate movement module is a linear module III and is arranged along a straight line. The detection module is connected with the detection adjusting module. The detection adjusting module comprises a second lifting device; the detection module is connected with the second lifting device to realize lifting.
The carrying suction plate, the feeding suction plate and the detection suction plate are all provided with vacuum adsorption surfaces and are respectively connected with the vacuumizing device to realize that the vacuum adsorption surfaces generate suction force when the vacuumizing device vacuumizes. The membrane electrode can be effectively positioned by adopting an adsorption mode.
The reject placement place 746 is preferably provided with a reject holding frame for placing the reject.
The working principle of the membrane electrode forming, cutting and visual detection device is as follows: firstly, moving a feeding suction plate to a cutting and feeding station, and feeding a membrane electrode semi-finished product to the feeding suction plate; the feeding suction plate moving module moves the feeding suction plate to a cutting station; the cutting element is driven by the cutting motion module, and the feeding suction plate is moved by matching with the feeding suction plate motion module, so that the relative displacement is generated between the cutting element and the membrane electrode semi-finished product along a set cutting path; meanwhile, the cutting element works to realize cutting and punching to form a finished film electrode product; the feeding suction plate moving module moves the feeding suction plate to a cutting and feeding station;
then, the carrying robot drives the carrying suction plate to move to a cutting and feeding station and obtain a membrane electrode finished product; the detection suction plate moves to a detection feeding station, and the transfer robot drives the transfer suction plate to transfer the membrane electrode finished product onto the detection suction plate;
then, the detection suction plate moving module moves the detection suction plate to a detection station; the detection module performs CCD visual detection on the finished membrane electrode product; when the detection is qualified, the detection suction plate moving module moves the detection suction plate to a detection blanking station to wait for blanking removal; when the detection is unqualified, the detection suction plate moving module moves the detection suction plate to a detection feeding station, and the carrying robot drives the carrying suction plate to take off the unqualified membrane electrode finished product and carry the unqualified membrane electrode finished product to an unqualified product placing position.
The membrane electrode forming, cutting and visual detection device can realize membrane electrode cutting and punching to prepare a membrane electrode finished product, and can carry out visual detection; by adopting the single finished product carrying mechanism 71, the movement of the membrane electrode from the finished product cutting mechanism 72 to the finished product visual detection mechanism 73 and the movement of the membrane electrode from the finished product visual detection mechanism 73 to the unqualified product placement position can be realized, the structure of the device is simplified, and the manufacturing cost of the device is saved.
In addition, the first linear module can be used for moving the membrane electrode between the cutting feeding station and the cutting station and also can be used for relative displacement between the membrane electrode and a cutting element during cutting, the structure of the device is further simplified, and the manufacturing cost of the device is saved.
The third linear module can be used for detecting the movement of the membrane electrode among the feeding station, the detecting station and the discharging station and the relative displacement between the membrane electrode and the detecting module during detection, so that the detecting module can move to all positions of a membrane electrode finished product for detection, the structure of the device is further simplified, and the manufacturing cost of the device is saved.
The cutting element is preferably a laser cutting element. When the cutting element moves above the membrane electrode semi-finished product, the laser cutting element works to realize laser cutting, and the laser cutting has good cutting precision.
The carrying robot can adopt the existing industrial robot; the first linear module, the second linear module and the third linear module can adopt the prior art, such as a sliding table and the like; the first lifting device and the second lifting device can adopt the prior art, such as a sliding table, a cylinder and the like; the detection module can adopt the existing CCD visual detection module.
As shown in fig. 18 to 21, the membrane electrode airtightness detection apparatus includes a detection assembly and three sets of positioning units; in the present embodiment, the number of the positioning units is three, and in practical applications, the number of the positioning units is more than one, such as one, two, three, four, or even more. Each set of positioning units comprises an upper closing seat 82, a lower closing seat 81 and a closing driving mechanism for realizing the opening or closing of the upper closing seat 82 and the lower closing seat 81.
The closing driving mechanism comprises a lower closing seat horizontal driving mechanism 83 and an upper closing seat lifting mechanism; the lower closing base 81 is connected with a lower closing base horizontal driving mechanism 83 to realize the horizontal movement of the lower closing base 81. The upper closing seat lifting mechanism comprises an upper closing support seat and an upper closing cylinder 84 arranged on the upper closing support seat; the upper closing cylinder 84 is connected with the upper closing seat 82; a motion guide pillar 85 and a motion guide sleeve are arranged between the upper closing seat 82 and the upper closing support seat to realize sliding guide. The upper closure seat 82 is preferably connected to the upper closure seat lift mechanism by an upper closure mounting plate 823; the lower closure seat 81 is preferably connected to the lower closure seat horizontal drive mechanism 83 by a lower closure mounting plate 813.
In operation, the lower closing seat 81 is firstly positioned at the front side below the upper closing seat 82, so as to facilitate the feeding of the membrane electrode onto the lower closing seat 81; then the lower closing seat horizontal driving mechanism 83 drives the lower closing seat 81 to move to the position right below the upper closing seat 82, the upper closing seat 82 descends to be closed with the lower closing seat 81, and the membrane electrode is clamped between the upper closing seat 82 and the lower closing seat 81 to form two closed upper and lower detection cavities. The closing driving mechanism can move the lower closing seat 81 to a position convenient for the loading of the membrane electrode, and can effectively and accurately close the upper closing seat 82 and the lower closing seat 81.
The upper closing seat 82 is provided with an upper cavity 821, and the lower closing seat 81 is provided with a lower cavity 811 opposite to the upper cavity 821; the upper cavity 821 and the lower cavity 811 are respectively provided with a sealing ring 812; during operation, the sealing rings 812 of the upper cavity 821 and the lower cavity 811 are respectively clamped on the cathode frame membrane and the anode frame membrane of the membrane electrode, and the cathode gas diffusion layer and the anode gas diffusion layer of the membrane electrode are both positioned in the range within the surrounding area of the sealing rings 812 of the upper cavity 821 and the lower cavity 811.
One way of detecting the assembly is: the detection assembly comprises an inflation module and an air pressure difference detection module; the inflation module is connected with the upper cavity 821 to form pressure difference between the upper cavity 821 and the lower cavity 811; one end of the air pressure difference detection module is connected with the upper cavity 821, and the other end is connected with the inflation module.
Specifically, the inflation module includes a compressed air input device 871, a surge tank 873, a pressure controller 872, an inflation valve 874, and a relief valve 875; the air pressure differential detection module includes a test valve 877 and a flow meter 876. The compressed air input device 871 is connected with the buffer tank 73; the pressure controller 872 is connected to the conduit between the compressed air input device 871 and the surge tank 873; the upper chamber 821 is connected to a surge tank 873 through an inflation valve 874 and to the surge tank 873 through a flow meter 876 and a test valve 877 connected in series; upper chamber 821 is also connected to a pressure relief valve 875. In this embodiment, the upper chamber 821 serves as an object of inflation and detection; in practical application, the lower cavity can be connected with the buffer tank through the inflation valve, connected with the buffer tank through the flow meter and the test valve which are connected in series, and connected with the pressure release valve to serve as objects for inflation and detection.
The working principle of the membrane electrode air tightness detection device is as follows: firstly, a membrane electrode is placed on a lower closed seat 81, a frame film layer of the membrane electrode is supported at a cavity opening of a lower cavity 811, and a gas diffusion layer is positioned in a range within a region surrounded by a sealing ring 812 of the lower cavity 811; then the closing driving mechanism closes the upper closing seat 82 and the lower closing seat 81, and the sealing ring 812 of the upper cavity 821 and the sealing ring 812 of the lower cavity 811 clamp the membrane electrode together in opposite positions, so that the membrane electrode separates and seals the upper cavity 821 and the lower cavity 811. The compressed air input device 871 injects compressed air into the buffer tank 873, and the pressure controller 872 adjusts the air pressure in the buffer tank 873; the inflation valve 874 is opened, and the buffer tank 873 inflates the upper cavity 821/lower cavity 811 to have equal pressure with the buffer tank 873; the inflation valve 874 is closed; after maintaining the pressure for a certain time, the test valve 877 is opened, and the change of the flowmeter 876 is monitored to detect the pressure difference between the upper cavity 821/the lower cavity 811 and the buffer tank, so as to determine whether the blow-by phenomenon exists; the test valve 877 is closed, the pressure release valve 875 is opened, and the upper cavity 821/lower cavity 811 returns to normal pressure, thereby completing the detection. The air pressure difference can be formed between the upper cavity and the lower cavity, the condition of micro gas breakthrough between the upper cavity and the lower cavity is effectively detected, the air tightness detection of the membrane electrode of the fuel cell is effectively realized, and the detection precision is good.
Another way of detecting the assembly is: the detection assembly comprises a helium filling module, a helium quality detection module, a detection vacuumizing module and a helium removing module; one of the upper cavity and the lower cavity is connected with a helium filling module to realize helium filling, and the other one of the upper cavity and the lower cavity is connected with a helium detection module to detect whether helium enters; the upper cavity and the lower cavity are respectively connected with a detection vacuumizing module; the upper cavity and the lower cavity are respectively connected with the helium removal module.
After the upper closed seat and the lower closed seat are closed, the membrane electrode separates the upper cavity from the lower cavity and forms sealing. The detection vacuumizing module is used for vacuumizing the upper cavity and the lower cavity simultaneously until the vacuum reaches a set value, and the helium filling module is used for filling helium gas into the upper cavity/the lower cavity; after maintaining the pressure for a period of time, the helium detecting module detects the helium content of the lower cavity/the upper cavity and judges whether a gas blow-by phenomenon exists between the upper cavity and the lower cavity, so that a conclusion of the detection of the air tightness of the membrane electrode is obtained; then the helium removing module removes helium from the upper cavity body/the lower cavity body so as to improve the safety performance; the upper cavity and the lower cavity are simultaneously communicated with the atmosphere so as to recover the atmospheric pressure. The membrane electrode air tightness detection device can effectively realize the air tightness detection of the membrane electrode of the fuel cell.
The helium detection module may employ existing equipment, such as a helium mass spectrometer; the helium charging module and the helium removing module can adopt the existing device.
The above embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited to the above embodiments, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.

Claims (10)

1.一种燃料电池膜电极自动封装检测线,其特征在于:包括:1. A fuel cell membrane electrode automatic packaging detection line is characterized in that: comprising: 用于裁切出阴极边框膜和阳极边框膜的边框膜裁切装置;A frame film cutting device for cutting out the cathode frame film and the anode frame film; 用于裁切CCM的CCM裁切装置;CCM cutting device for cutting CCM; 用于将阴极边框膜和阳极边框膜叠置在CCM两侧,并进行真空热压形成五层膜电极的五合一热压装置;A five-in-one hot pressing device for stacking the cathode frame film and the anode frame film on both sides of the CCM and vacuum hot pressing to form a five-layer film electrode; 用于将五层膜电极进行打标和视觉检测的标识和检测装置;Marking and inspection device for marking and visual inspection of five-layer membrane electrodes; 用于裁切出阴极气体扩散层和阳极气体扩散层的气体扩散层裁切装置;A gas diffusion layer cutting device for cutting out the cathode gas diffusion layer and the anode gas diffusion layer; 用于将阴极气体扩散层和阳极气体扩散层叠置在五层膜电极两侧,并进行热压形成七层膜电极的七合一热压装置;A seven-in-one hot pressing device for stacking the cathode gas diffusion layer and the anode gas diffusion layer on both sides of the five-layer membrane electrode, and performing hot pressing to form a seven-layer membrane electrode; 用于对七层膜电极进行切割形成膜电极成品,并进行视觉检测的膜电极成型切割和视觉检测装置;A membrane electrode forming cutting and visual inspection device used for cutting seven-layer membrane electrodes to form finished membrane electrodes and performing visual inspection; 以及用于对膜电极进行气密性检测的膜电极气密性检测装置;and a membrane electrode airtightness detection device used for airtightness detection of the membrane electrode; 所述边框膜裁切装置和CCM裁切装置并排设置;边框膜裁切装置和CCM裁切装置的后侧依次布设有五合一热压装置以及标识和检测装置;气体扩散层裁切装置与标识和检测装置并排设置;气体扩散层裁切装置与标识和检测装置的后侧依次布设有七合一热压装置、膜电极成型切割和视觉检测装置以及膜电极气密性检测装置。The frame film cutting device and the CCM cutting device are arranged side by side; the rear sides of the frame film cutting device and the CCM cutting device are sequentially arranged with a five-in-one hot pressing device and a marking and detecting device; the gas diffusion layer cutting device and the CCM cutting device are arranged in sequence. The marking and detection devices are arranged side by side; the gas diffusion layer cutting device and the rear side of the marking and detection device are sequentially arranged with a seven-in-one hot pressing device, a membrane electrode forming and cutting device and a visual detection device, and a membrane electrode air tightness detection device. 2.根据权利要求1所述的燃料电池膜电极自动封装检测线,其特征在于:所述边框膜裁切装置和CCM裁切装置均包括有:2. The fuel cell membrane electrode automatic packaging detection line according to claim 1, wherein the frame film cutting device and the CCM cutting device both comprise: 用于放置卷状膜料的放卷机构;Unwinding mechanism for placing roll film material; 用于将膜料开卷并真空吸附固定,在膜料上切割出分割线以使膜料分割出膜料成品和膜料废料的真空吸附切割机构;It is a vacuum adsorption cutting mechanism used to unwind the film material and fix it by vacuum adsorption, and cut a dividing line on the film material so that the film material can be divided into finished film material and film material waste; 用于将膜料成品和膜料废料下料并分类放置的下料机构;The unloading mechanism for unloading and classifying the finished film material and film material waste; 用于放置膜料成品的下料转运平台;The unloading transfer platform for placing the finished film material; 以及用于放置膜料废料的废料放置框;And a waste placement frame for placing film waste; 所述放卷机构、真空吸附切割机构、废料放置框和下料转运平台依次布设。The unwinding mechanism, the vacuum adsorption and cutting mechanism, the waste placing frame and the unloading transfer platform are arranged in sequence. 3.根据权利要求2所述的燃料电池膜电极自动封装检测线,其特征在于:所述真空吸附切割机构包括切割真空平台、接料吸板、切割元件、切割悬臂、切割Y轴驱动模块一和切割Y轴驱动模块二;所述切割真空平台与切割Y轴驱动模块一连接,以实现真空平台沿Y轴移动;所述切割悬臂与切割Y轴驱动模块二连接,以实现切割悬臂沿Y轴移动;所述接料吸板通过接料升降驱动模块设置在切割悬臂的下方,以实现接料吸板升降;所述切割悬臂上设有X轴驱动模块;X轴驱动模块连接有切割安装座;切割元件通过切割升降驱动模块与切割安装座连接;所述切割真空平台设有膜料真空吸附平面一;膜料真空吸附平面一包括切割区域和位于切割区域后侧的待上料定位区域;切割区域与膜料切割抽真空装置一连接;待上料定位区域与膜料切割抽真空装置二连接;所述接料吸板设有膜料真空吸附平面二;膜料真空吸附平面二与膜料切割抽真空装置三连接。3. The fuel cell membrane electrode automatic packaging detection line according to claim 2, wherein the vacuum adsorption and cutting mechanism comprises a cutting vacuum platform, a material receiving suction plate, a cutting element, a cutting cantilever, and a cutting Y-axis drive module. and the cutting Y-axis drive module 2; the cutting vacuum platform is connected with the cutting Y-axis drive module 1 to realize the movement of the vacuum platform along the Y-axis; the cutting cantilever is connected with the cutting Y-axis drive module 2 to realize the cutting cantilever along the Y axis axis moves; the material receiving suction plate is arranged under the cutting cantilever through the material receiving lifting drive module to realize the lifting and lowering of the material receiving suction plate; the cutting cantilever is provided with an X-axis driving module; the X-axis driving module is connected with a cutting installation The cutting element is connected to the cutting mounting seat through the cutting and lifting drive module; the cutting vacuum platform is provided with a film material vacuum adsorption plane 1; ; The cutting area is connected with the film material cutting and vacuuming device 1; the positioning area to be loaded is connected with the film material cutting and vacuuming device 2; the material receiving suction plate is provided with a film material vacuum adsorption plane 2; The film cutting and vacuuming device is connected in three ways. 4.根据权利要求3所述的燃料电池膜电极自动封装检测线,其特征在于:所述下料机构包括下料Y轴驱动模块、下料安装架一、下料安装架二和与下料安装架二连接的下料吸板;所述切割真空平台、废料放置框和下料转运平台均位于下料Y轴驱动模块的同一侧;所述下料安装架二通过下料升降驱动机构与下料安装架一连接,以实现升降;所述下料安装架一设置在下料Y轴驱动模块上,以实现沿Y轴移动,从而实现将下料吸板在切割真空平台、废料放置框和下料转运平台的上方往复移动;4 . The fuel cell membrane electrode automatic packaging detection line according to claim 3 , wherein the blanking mechanism comprises a blanking Y-axis drive module, a blanking mounting frame, a blanking installation frame two, and a blanking and blanking frame. 5 . The blanking suction plate connected to the second mounting frame; the cutting vacuum platform, the waste placement frame and the blanking transfer platform are all located on the same side of the blanking Y-axis drive module; the blanking installation frame two is connected to the blanking lifting drive mechanism through the blanking The blanking mounting frame is connected to realize lifting and lowering; the blanking mounting frame is set on the blanking Y-axis drive module to realize movement along the Y-axis, so as to realize the blanking suction plate on the cutting vacuum platform, the waste placing frame and the The top of the unloading transfer platform moves back and forth; 所述下料吸板设有膜料下料吸附面一;膜料下料吸附面一包括与膜料成品形状尺寸相匹配的成品吸附区域一和与膜料废料形状尺寸相匹配的废料吸附区域;所述下料转运平台设有膜料下料吸附面二,膜料下料吸附面二带有与膜料成品形状相匹配的成品吸附区域二;成品吸附区域一与膜料切割抽真空装置四连接,废料吸附区域与膜料切割抽真空装置五连接,成品吸附区域二与膜料切割抽真空装置六连接。The blanking suction plate is provided with a film material blanking adsorption surface 1; the film material blanking adsorption surface 1 includes a finished product adsorption area 1 matching the shape and size of the finished film material and a waste adsorption area matching the shape and size of the film material waste. ; The unloading transfer platform is provided with a film material cutting adsorption surface 2, and the film material unloading adsorption surface 2 has a finished product adsorption area 2 that matches the shape of the finished film material; the finished product adsorption area 1 and the film material cutting vacuum device The fourth connection, the waste adsorption area is connected with the film material cutting vacuum device 5, and the finished product adsorption area 2 is connected with the film material cutting vacuum device 6. 5.根据权利要求1所述的燃料电池膜电极自动封装检测线,其特征在于:所述五合一热压装置包括五合一热压装置本体以及用于上料和下料的膜片上下料装置一;5 . The fuel cell membrane electrode automatic packaging detection line according to claim 1 , wherein the five-in-one hot-pressing device comprises a five-in-one hot-pressing device body and upper and lower diaphragms for loading and unloading. 6 . material device one; 所述五合一热压装置本体包括下底座、上盖体、真空贴合架体、热压导柱、升降机构一和升降机构二;所述上盖体位于下底座的上方;上盖体通过真空贴合架体与升降机构一连接,以实现上盖体升降从而使上盖体与下底座盖合或分离;上盖体与下底座盖合时,上盖体与下底座共同形成闭合腔体;闭合腔体中设有热压治具上板和与下底座连接的热压治具下板;所述热压治具上板和热压治具下板在相对侧分别设有热压真空吸附平面一,并分别与贴合抽真空装置一连接,以实现贴合抽真空装置一抽真空时热压真空吸附平面一产生吸附力;热压治具上板与热压导柱的一端连接,热压导柱的另一端穿过上盖体延伸到闭合腔体外通过升降机构二与真空贴合架体连接;上盖体或下底座开设有与闭合腔体连通的热压真空孔一;热压真空孔一与贴合抽真空装置二连接。The five-in-one hot-pressing device body includes a lower base, an upper cover, a vacuum bonding frame, a hot-pressing guide column, a lifting mechanism 1 and a lifting mechanism 2; the upper cover is located above the lower base; the upper cover The vacuum bonding frame is connected with the lifting mechanism to realize the lifting and lowering of the upper cover so that the upper cover and the lower base are closed or separated; when the upper cover and the lower base are closed, the upper cover and the lower base together form a closed Cavity; the closed cavity is provided with an upper plate of a hot-pressing fixture and a lower plate of a hot-pressing fixture connected to the lower base; Press the vacuum adsorption plane 1 and connect with the lamination vacuum device 1 respectively, so as to realize the hot pressing of the vacuum adsorption plane 1 to generate adsorption force when the lamination vacuum device 1 is evacuated; the upper plate of the hot pressing fixture and the hot pressing guide column One end is connected, and the other end of the hot-pressing guide post extends through the upper cover and extends to the outside of the closed cavity, and is connected with the vacuum bonding frame through the second lifting mechanism; the upper cover or the lower base is provided with a hot-pressing vacuum hole that communicates with the closed cavity 1. The hot-pressing vacuum hole 1 is connected to the second vacuum fitting device. 6.根据权利要求1所述的燃料电池膜电极自动封装检测线,其特征在于:所述气体扩散层裁切装置包括:6. The fuel cell membrane electrode automatic packaging detection line according to claim 1, wherein the gas diffusion layer cutting device comprises: 用于储存碳纸的碳纸料匣;Carbon paper cassettes for storing carbon paper; 用于将碳纸从碳纸料匣吸取,并移动至碳纸上料工位的碳纸上料机构;Carbon paper feeding mechanism for sucking carbon paper from the carbon paper cassette and moving it to the carbon paper feeding station; 用于承载和定位碳纸,将碳纸从碳纸上料工位移动至碳纸切割工位、再从碳纸切割工位移动至碳纸下料工位,在碳纸上切割出分割线以使碳纸上分割出碳纸成品和碳纸废料的碳纸传输切割机构;It is used to carry and position carbon paper, move the carbon paper from the carbon paper feeding station to the carbon paper cutting station, and then move from the carbon paper cutting station to the carbon paper unloading station, and cut a dividing line on the carbon paper A carbon paper transmission and cutting mechanism that separates the finished carbon paper and carbon paper waste from the carbon paper; 用于将切割后的碳纸成品从碳纸下料工位取出的碳纸下料机构;Carbon paper blanking mechanism for taking out the finished carbon paper after cutting from the carbon paper blanking station; 以及用于将切割后的碳纸废料从碳纸下料工位取出的废料下料机构;And a waste blanking mechanism for taking out the cut carbon paper waste from the carbon paper blanking station; 其中,所述碳纸上料机构包括碳纸支撑架一、碳纸移动座和碳纸吸取组件;所述碳纸吸取组件包括吸盘架体和伯努利吸盘;吸盘架体包括呈X形的架体部一,以及呈一字型、横向或纵向连接在X形架体部一上的架体部二;伯努利吸盘分别设置在X形架体部一的四个端部下方和架体部二下方,以使伯努利吸盘正对碳纸的四个角位和中部位置;各个伯努利吸盘分别与碳纸抽真空装置一连接;吸盘架体通过碳纸升降模块一与碳纸移动座连接,以实现吸盘架体升降;碳纸移动座通过碳纸移动模块一与碳纸支撑架一连接,以实现碳纸移动座带动吸盘架体在碳纸料匣与碳纸上料工位之间往复移动。Wherein, the carbon paper feeding mechanism includes a carbon paper support frame I, a carbon paper moving seat and a carbon paper suction assembly; the carbon paper suction assembly includes a suction cup frame and a Bernoulli suction cup; the suction cup frame includes an X-shaped A frame body part 1, and a frame body part 2 connected to the X-shaped frame body part 1 in a straight line, horizontally or vertically; Bernoulli suction cups are respectively arranged under the four ends of the X-shaped frame body part 1 and the frame body part 1; Below the body part 2, so that the Bernoulli suction cups face the four corners and the middle position of the carbon paper; each Bernoulli suction cup is connected to the carbon paper vacuum device 1; the suction cup frame is connected to the carbon paper through the carbon paper lifting module 1. The paper moving base is connected to realize the lifting and lowering of the suction cup frame body; the carbon paper moving base is connected with the carbon paper support frame one through the carbon paper moving module 1, so that the carbon paper moving base can drive the suction cup frame body to feed the carbon paper cassette and carbon paper Reciprocating movement between stations. 7.根据权利要求1所述的燃料电池膜电极自动封装检测线,其特征在于:所述七合一热压装置包括七合一热压装置本体以及用于上料和下料的膜片上下料装置二;7 . The fuel cell membrane electrode automatic packaging detection line according to claim 1 , wherein the seven-in-one hot-pressing device comprises a seven-in-one hot-pressing device body and upper and lower diaphragms for loading and unloading. 8 . material device two; 所述七合一热压装置本体包括上治具、下治具和治具升降机构;上治具与治具升降机构连接,以实现上治具升降移动;上治具和下治具在相对侧分别设有热压真空吸附平面二;上治具和下治具分别与热压抽真空装置一连接;上治具和/或下治具设有加热元件,以实现治具加热。The body of the seven-in-one hot-pressing device includes an upper jig, a lower jig and a jig lifting mechanism; the upper jig is connected with the jig lifting mechanism to realize the lifting and moving of the upper jig; the upper jig and the lower jig are relative to each other. The two sides are respectively provided with two hot-pressing vacuum adsorption planes; the upper jig and the lower jig are respectively connected with the first hot-pressing and vacuuming device; the upper jig and/or the lower jig are provided with heating elements to realize the heating of the jig. 8.根据权利要求1所述的燃料电池膜电极自动封装检测线,其特征在于:所述膜电极成型切割和视觉检测装置包括成品搬运机构、成品切割机构和成品视觉检测机构;8. The fuel cell membrane electrode automatic packaging inspection line according to claim 1, wherein the membrane electrode forming and cutting and visual inspection device comprises a finished product handling mechanism, a finished product cutting mechanism and a finished product visual inspection mechanism; 所述成品搬运机构包括搬运机器人和搬运吸板;搬运吸板连接在搬运机器人的末轴,以实现在切割上料工位、检测上料工位和不合格品放置位三者之间移动;The finished product handling mechanism includes a handling robot and a handling suction plate; the handling suction plate is connected to the end shaft of the handling robot to move between the cutting and loading station, the detection and loading station and the unqualified product placement position; 所述成品切割机构包括上料吸板、上料吸板运动模组、切割元件和切割运动模组;所述上料吸板与上料吸板运动模组连接,以实现上料吸板在切割上料工位与切割工位之间往复移动;所述切割元件与切割运动模组连接,以实现在切割工位中移动;The finished product cutting mechanism includes a feeding suction plate, a feeding suction plate movement module, a cutting element and a cutting movement module; the feeding suction plate is connected with the feeding suction plate movement module, so as to realize the feeding suction plate in the The cutting and feeding station moves back and forth between the cutting station and the cutting station; the cutting element is connected with the cutting motion module to realize the movement in the cutting station; 所述成品视觉检测机构包括检测吸板、检测吸板运动模组、检测调整模组和用于进行视觉检测的检测模块;所述检测吸板与检测吸板运动模组连接,以实现检测吸板在检测上料工位、检测工位和下料工位两两之间往复移动;所述检测模块与检测调整模组连接;工作时,检测吸板从检测上料工位移动至检测工位;当检测模块判定膜电极为合格品时,检测吸板从检测工位移动至下料工位;当检测模块判定膜电极为不合格品时,检测吸板从检测工位移动至检测上料工位,搬运机器人带动搬运吸板将膜电极从检测上料工位搬至不合格品放置位。The finished product visual inspection mechanism includes a detection suction plate, a detection suction plate movement module, a detection adjustment module and a detection module for visual inspection; the detection suction plate is connected with the detection suction plate movement module to realize the detection suction plate. The board moves back and forth between the detection loading station, the detection station and the unloading station; the detection module is connected with the detection adjustment module; when working, the detection suction plate moves from the detection feeding station to the detection station. position; when the detection module determines that the membrane electrode is a qualified product, the detection suction plate moves from the detection station to the unloading station; when the detection module determines that the membrane electrode is an unqualified product, the detection suction plate moves from the detection station to the detection upper The feeding station, the handling robot drives the handling suction plate to move the membrane electrode from the detection feeding station to the unqualified product placement position. 9.根据权利要求1所述的燃料电池膜电极自动封装检测线,其特征在于:所述膜电极气密性检测装置包括检测组件和至少一组定位单元;每组定位单元包括上闭合座、下闭合座和用于实现上闭合座和下闭合座打开或合上的闭合驱动机构;所述上闭合座设有上腔体,下闭合座设有与上腔体位置相对的下腔体;上腔体和下腔体中分别设有密封圈;工作时,上腔体和下腔体的密封圈分别夹持在膜电极的阴、阳极边框膜,膜电极的阴、阳极气体扩散层均位于上腔体和下腔体的密封圈包围区域以内的范围;9 . The fuel cell membrane electrode automatic packaging detection line according to claim 1 , wherein the membrane electrode air tightness detection device comprises a detection assembly and at least one group of positioning units; each group of positioning units includes an upper closed seat, a a lower closing seat and a closing drive mechanism for realizing the opening or closing of the upper closing seat and the lower closing seat; the upper closing seat is provided with an upper cavity, and the lower closing seat is provided with a lower cavity opposite to the upper cavity; The upper cavity and the lower cavity are respectively provided with sealing rings; when working, the sealing rings of the upper cavity and the lower cavity are respectively clamped on the cathode and anode frame membranes of the membrane electrode, and the cathode and anode gas diffusion layers of the membrane electrode are both The range located within the area enclosed by the sealing ring of the upper cavity and the lower cavity; 所述检测组件采用如下两种方案之一:The detection component adopts one of the following two schemes: 一、检测组件包括充气模块和气压差检测模块;上腔体和下腔体的其中一项与充气模块连接,并与气压差检测模块的一端连接,气压差检测模块的另一端与充气模块连接;1. The detection assembly includes an inflatable module and an air pressure difference detection module; one of the upper cavity and the lower cavity is connected to the inflatable module, and is connected to one end of the air pressure difference detection module, and the other end of the air pressure difference detection module is connected to the inflatable module ; 二、检测组件包括充氦模块、氦质检测模块、检测抽真空模块和除氦模块;上腔体和下腔体的其中一项分别与充氦模块和除氦模块连接,另一项与氦质检测模块连接;上腔体和下腔体分别与检测抽真空模块连接。2. The detection components include a helium filling module, a helium quality detection module, a detection vacuum pumping module and a helium removal module; one of the upper cavity and the lower cavity is connected to the helium filling module and the helium removal module respectively, and the other is connected to the helium filling module and the helium removal module. The quality detection module is connected; the upper cavity and the lower cavity are respectively connected with the detection vacuum module. 10.根据权利要求9所述的燃料电池膜电极自动封装检测线,其特征在于:所述方案一中,充气模块包括压缩空气输入器件、缓冲罐、压力控制器、充气阀和泄压阀;气压差检测模块包括测试阀和流量计;压缩空气输入器件与缓冲罐连接;压力控制器连接在压缩空气输入器件与缓冲罐之间的管道上;上腔体和下腔体中的其中一项通过充气阀与缓冲罐连接,并通过串联的流量计和测试阀与缓冲罐连接;所述上腔体和下腔体中的其中一项还与泄压阀连接。10 . The fuel cell membrane electrode automatic packaging detection line according to claim 9 , wherein in the first solution, the inflation module comprises a compressed air input device, a buffer tank, a pressure controller, an inflation valve and a pressure relief valve; 10 . The air pressure difference detection module includes a test valve and a flow meter; the compressed air input device is connected to the buffer tank; the pressure controller is connected to the pipeline between the compressed air input device and the buffer tank; one of the upper cavity and the lower cavity is It is connected with the buffer tank through an inflation valve, and is connected with the buffer tank through a series-connected flow meter and a test valve; one of the upper cavity and the lower cavity is also connected with a pressure relief valve.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114986148A (en) * 2022-06-06 2022-09-02 惠州市祥胜智能装备有限公司 Automatic assembling equipment for waterproof vent valve and automatic assembling process thereof
CN116253006A (en) * 2021-12-10 2023-06-13 中国科学院大连化学物理研究所 Cutting and transferring device for fuel cell membrane electrode protective film
CN118858305A (en) * 2024-09-26 2024-10-29 湖南隆深氢能科技有限公司 Defect detection method, system and medium based on membrane electrode seven-in-one bonding equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116253006A (en) * 2021-12-10 2023-06-13 中国科学院大连化学物理研究所 Cutting and transferring device for fuel cell membrane electrode protective film
CN114986148A (en) * 2022-06-06 2022-09-02 惠州市祥胜智能装备有限公司 Automatic assembling equipment for waterproof vent valve and automatic assembling process thereof
CN114986148B (en) * 2022-06-06 2023-10-13 惠州市祥胜智能装备有限公司 Automatic assembly equipment for waterproof ventilation valve and automatic assembly process thereof
CN118858305A (en) * 2024-09-26 2024-10-29 湖南隆深氢能科技有限公司 Defect detection method, system and medium based on membrane electrode seven-in-one bonding equipment

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