CN212387979U

CN212387979U - Movable garbage collection harmless intelligent composting device

Info

Publication number: CN212387979U
Application number: CN202021043376.8U
Authority: CN
Inventors: 路杨; 张正坤; 隋丽; 李启云; 温嘉伟; 曹庆军; 杜茜; 夏蕾; 邹晓威; 杜鹃
Original assignee: Jilin Academy of Agricultural Sciences
Current assignee: Jilin Academy of Agricultural Sciences
Priority date: 2020-06-09
Filing date: 2020-06-09
Publication date: 2021-01-22
Anticipated expiration: 2030-06-09

Abstract

The utility model discloses a movable harmless intelligent composting device for garbage collection, which comprises a box body, a lifting hook, a supporting steel beam, rollers, a top cover, a hinge, a lifter, a connecting rod, an air blower, an air inlet, an air duct, a ventilation pipe, a U-shaped clamp, an air vent and a pipe plug, wherein the side end of the box body is fixedly connected with the lifting hook, the lower end of the box body is fixedly connected with the supporting steel beam, and the lower end of the box body is also connected with a plurality of rollers; the top cap passes through the hinge and articulates in the box upper end, riser fixed connection is on the lateral wall of box, the free end of riser passes through the connecting rod and is connected with the top cap transmission, the utility model relates to a compost technical field, but wide application in the compost of all kinds of organic waste is handled, and biostability before still can be used to the biostability before landfill or the preparation refuse derived fuel handles, has wide application prospect.

Description

Movable garbage collection harmless intelligent composting device

Technical Field

The utility model relates to a refuse collection handles and compost technical field, specifically is a harmless intelligent composting device of movable refuse collection.

Background

The composting is a biochemical process for controllably promoting the conversion of biodegradable organic matters into stable humus by utilizing microorganisms such as bacteria, actinomycetes and fungi which are widely distributed in the nature under certain artificial conditions, and is essentially an aerobic fermentation process. In the composting process, organic carbon is breathed and metabolized by microorganisms so as to reduce the carbon-nitrogen ratio, and the generated heat can enable the composting temperature to reach more than 70 ℃, so that germs, worm eggs and weed seeds can be effectively killed. After being piled up, the materials are softer and are beneficial to broadcasting; the compost has no obvious odor and has earthy fragrance.

At present, due to the limitation of the technology, garbage collection and treatment cannot be carried out simultaneously, so that the garbage collection and treatment are completely cut and cracked, the garbage treatment difficulty and cost are increased, the garbage treatment time is prolonged, and the cognition of the public on the garbage treatment is influenced.

In addition, depending on the equipment and the place, the compost can be classified into several types such as tunnel compost, film-covered compost, and container-type compost. The container type compost is a composting mode of accommodating a compost body in a container, and has the technical advantages of good sealing performance, controllable conditions and the like. However, the conventional container type composting device is not reasonable enough in structural design, is inconvenient for modular movement, and is inconvenient to operate in a loading and unloading ring section; moreover, the conventional container type composting device is not ideal enough in the aspects of ventilation and deodorization effects, and insufficient in oxygen supply for microbial fermentation, so that the composting effect is difficult to ensure, and odor is easy to generate to disturb residents; the conventional container type composting device needs to monitor the operation condition of the device, the material filling level in a pile body and the material harmlessness degree of the device manually and regularly, cannot monitor in real time, and consumes manpower.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing a portable garbage collection innoxious intelligent composting device to prior art's technical defect to solve, conventional container formula composting device ventilation effect is bad, easily produce the technical problem that the foul smell disturbs the people.

The utility model discloses another technical problem that solves is, the technical problem that conventional container formula compost device is not convenient for the modularization removal.

The to-be-solved technical problem of the utility model is that the conventional container type composting device is not convenient for uncapping, feeding and unloading.

The to-be-solved technical problem of the utility model is that, conventional container formula compost device needs artifical regular operation situation, the internal material filling level of heap and the harmless degree of material of device to monitor, can't carry out real-time supervision, consumes the technical problem of manpower.

In order to realize the technical purpose, the utility model adopts the following technical scheme:

a movable harmless intelligent composting device for garbage collection comprises a box body, a lifting hook, supporting steel beams, rollers, a top cover, hinges, a lifter, a connecting rod, a blower, an air inlet, an air duct, a ventilation pipe, a U-shaped clamp, an air vent and a pipe plug, wherein the lifting hook is fixedly connected to the side end of the box body, the supporting steel beams are fixedly connected to the lower end of the box body, and the rollers are further connected to the lower end of the box body; the top cover is hinged to the upper end of the box body through a hinge, the lifter is fixedly connected to the side wall of the box body, and the free end of the lifter is in transmission connection with the top cover through a connecting rod; fixedly connected with air-blower on the lateral wall of box, the gas outlet of air-blower is linked together with the internal air duct of box, fixedly connected with a plurality of ventilation pipe, a plurality of on the air duct the ventilation pipe is all fixed on the inside bottom surface of box through U type clamp joint, a plurality of air vent, a plurality of have been seted up on the ventilation pipe the end of ventilation pipe is by the shutoff of plug, the hinge is installed the quick clamp that is used for pressing from both sides tight top cap face to face and is drawn the knot.

Preferably, a membrane material having a waterproof and breathable function is attached to the top surface of the top cover.

Preferably, the intelligent control cabinet is fixedly connected to the outer wall of the box body, a multi-point temperature probe and an oxygen concentration probe are mounted beside the intelligent control cabinet, and the multi-point temperature probe and the oxygen concentration probe are connected with the intelligent control cabinet through data lines.

Preferably, the box body is further provided with a linkage lock catch and a switch, wherein a box door is arranged at the side end of the box body, a hinge, the linkage lock catch and a quick clamping pull buckle are arranged between the box door and the box body, and the linkage lock catch is provided with the switch.

Preferably, an arch is lined in the top cover, an ultrasonic sensor and a pressure sensor are installed in the center of the arch, and the ultrasonic sensor and the pressure sensor are connected with the intelligent control cabinet through data lines.

Preferably, a direct-pressure plunger type travel switch is arranged between the top cover and the box body, and the direct-pressure plunger type travel switch is connected with the intelligent control cabinet through a data line.

Preferably, a percolate discharging pipeline and a valve are arranged on one side of the bottom of the box body.

Advantageous effects

The utility model provides a harmless intelligent compost device of movable garbage collection, can put in villages and small towns, community's garbage collection point, and places such as park, supply daily kitchen garbage, gardens garbage collection and compost treatment, still can be used to beasts and birds breed the enterprise and carry out daily beasts and birds innocent treatment that dies of illness, the animal husbandry animal doctor department carries out the emergent prevention and control of epidemic disease, the facility agriculture, tail vegetables such as domestic fungus manufacturing enterprise and agricultural product processing enterprise, vegetable straw, domestic fungus cultivation waste material resource utilization, the innoxious compost treatment of farm trade market tail vegetables and meat processing discarded object, the perishable refuse treatment of army.

The utility model discloses still can be used to current transformation of colluding the arm dustbin.

This device possesses certain volume, the ability of storing a large amount of rubbish has been given to the equipment collection, the top has covered the membrane material that has good waterproof ventilative function, provide sufficient oxygen for aerobic microorganism in the box through forced draft, the microorganism can make the internal microorganism of heap convert the required fermentation condition of high-quality compost into with the discarded object in the short time in the inside formation of box, create a real "artificial fermentation jar" for the box interior material, and the effect through waterproof ventilative pellicle has greatly reduced the production of fermentation in-process stink and has high feature of environmental protection.

The device can be used for composting organic wastes such as livestock and poultry manure, edible fungi cultivation wastes, crop straws, vegetable straws, kitchen wastes, livestock and poultry died of diseases, meat processing wastes, garden wastes, sludge and the like, can also be used for biostabilization treatment before refuse landfill to reduce the generation of methane, and can also be used for biosolidification treatment for reducing the moisture in the refuse before refuse is prepared into Refuse Derived Fuel (RDF).

The beneficial effects of the utility model are concentrated and are embodied in following aspect:

1. the independent solution of modularization, the decentralization is arranged, and the place that perishable rubbish production volume is concentrated such as villages and small towns, community, park, agricultural trade market provides a collection, innoxious, resource utilization's device, produces the compost while collecting the fermentation. The intelligent solar water heater can be arranged in a modularized manner and operated intelligently.

2. Thing networking intelligent process control, operating personnel accessible login remote server and/or mobile terminal look up information to be convenient for master device operational data in real time, like position information, box internal pressure, the level of filling in the box, in-box heap body temperature, in-box heap body oxygen concentration, innoxious degree, top cap opening condition etc. information, and can control the device in real time, rationally arrange to be sent to concentrated compost treatment center opportunity, practice thrift manpower and materials, reduce intensity of labour.

3. The covering film has the functions of water resistance and ventilation, and can reduce the odor in the box body by more than 95%. The material can be polyethylene, polyvinyl chloride, polypropylene, polyurethane, polyvinyl chloride, polyvinylidene chloride, polyester fluorine-containing polyolefin or other polyolefin. Fluoropolymers such as polyvinyl fluoride (PVF), polyvinylidene fluoride (PVDF), Polytetrafluoroethylene (PTFE), and the like are preferred for their inherent hydrophobicity, excellent processing characteristics, temperature resistance, chemical inertness, resistance to microbial attack, resistance to ultraviolet aging, and the like.

4. The composting temperature in the box body is recorded in real time, so that the harmless degree in the box body is monitored and traced conveniently.

5. The harmless product compost in the box body can be transported to a perishable garbage centralized composting treatment center for further fermentation and decomposition through a dump truck with a hook arm, and the compost in the box body can be easily poured out through a movable tail gate, so that time and labor are saved.

6. Based on the structural characteristics of the utility model, can further introduce multiple sensing/monitor and be used for the monitoring of box running state: for example, the multipoint temperature probe is used for monitoring the temperature and the harmless degree of the reactor body in the box body; the oxygen concentration probe is used for monitoring the oxygen concentration of the reactor body in the box body; the ultrasonic sensor is used for monitoring the filling level of the garbage in the box body; the navigation chip is used for monitoring the position of the container; the direct-pressure plunger type travel switch is used for monitoring the opening condition of the top cover; the pressure sensor is used for monitoring pressure change in the box body, whether the covering film is damaged and whether the blower breaks down after forced ventilation in real time.

The device carries out brand new design on the integral structure of the container type composting device. Particularly, the lifting hook is fixed at the side end of the box body, and the supporting steel beam and the idler wheel are arranged at the bottom end of the box body, so that the box body can be conveniently moved and fixed; meanwhile, a lifter is introduced, and the top cover is driven to open and close through a connecting rod; on the basis, the bottom of the box body of the aerobic fermentation tank is provided with the ventilation pipe with the ventilation hole, and the box body is ensured to be in an aerobic fermentation state all the time through the intelligent control of the ventilation quantity; the upper end of the top cover is sealed by adopting a membrane material with waterproof and breathable functions, so that the generation of odor in the fermentation process is further reduced, and the environment-friendly effect is good. The utility model can be widely applied to the compost treatment of various organic wastes, and can also be used for the biological stabilization treatment before the landfill or the biological drying treatment before the preparation of refuse derived fuel, thereby having wide application prospect.

Drawings

Fig. 1 is a schematic view of the movable garbage collection harmless intelligent composting device.

Fig. 2 is the structure schematic diagram of the movable garbage collection harmless intelligent composting device with the main view inside the box body.

Fig. 3 is a schematic view of the overlooking structure inside the box body of the movable garbage collection harmless intelligent composting device.

Fig. 4 is a schematic view of the overhead structure of the mobile garbage collecting harmless intelligent composting device of the present invention.

Fig. 5 is a schematic view of a rear view structure of the movable garbage collection harmless intelligent composting device.

Fig. 6 is a schematic view of the top cover of the movable garbage collecting harmless intelligent composting device.

Fig. 7 is a schematic view of the top cover of the movable garbage collecting harmless intelligent composting device.

In the figure: 1-a box body; 2-a hook; 3-supporting the steel beam; 4-a roller; 5-a top cover; 6-a hinge; 7-a lifter; 8-connecting rod; 9-a control cabinet; 10-a blower; 11-an air inlet; 12-an airway tube; 13-a vent-pipe; 14-U-shaped clamp; 15-a vent hole; 16-pipe blocking; 17-linkage lock catch; 18-a switch; 19-rapidly clamping the pull buckle; 20-an arch frame; 21-multipoint temperature probe; 22-oxygen concentration probe; 23-an ultrasonic sensor; 24-a pressure sensor; 25-direct pressure plunger travel switch; 26-leachate discharge pipeline; 27-a valve; 28-door of the box.

Detailed Description

The following will describe in detail specific embodiments of the present invention. Well-known structures or functions may not be described in detail in the following embodiments in order to avoid unnecessarily obscuring the details. Approximating language, as used herein in the following examples, may be applied to identify quantitative representations that could permissibly vary in number without resulting in a change in the basic function. Unless defined otherwise, technical and scientific terms used in the following examples have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.

Example 1

A movable harmless intelligent composting device for garbage collection is shown in figures 1-6 and comprises a box body 1, a lifting hook 2, supporting steel beams 3, rollers 4, a top cover 5, hinges 6, a lifter 7, a connecting rod 8, an air blower 10, an air inlet 11, an air duct 12, a ventilation pipe 13, a U-shaped clamp 14, an air vent 15 and a pipe plug 16, wherein the lifting hook 2 is fixedly connected to the side end of the box body 1, the supporting steel beams 3 are fixedly connected to the lower end of the box body 1, and the rollers 4 are further connected to the lower end of the box body 1; the top cover 5 is hinged to the upper end of the box body 1 through a hinge 6, the lifter 7 is fixedly connected to the side wall of the box body 1, and the free end of the lifter 7 is in transmission connection with the top cover 5 through a connecting rod 8; fixedly connected with air-blower 10 on the lateral wall of box 1, air duct 12 is linked together in air outlet and the box 1 of air-blower 10, a plurality of ventilation pipe 13 of fixedly connected with on the air duct 12, a plurality of ventilation pipe 13 all fixes on the inside bottom surface of box 1 through the 14 joint of U type clamp, a plurality of air vent 15 has been seted up on the ventilation pipe 13, the end of a plurality of ventilation pipe 13 is blocked by plug 16, hinge 6 is installed face to face and is used for pressing from both sides the tight knot 19 that draws of quick clamp of tight top cap 5.

The device has the following structural characteristics: the box body 1 is used for accommodating a fertilizer pile body and has a bearing effect on structures such as a lifting hook 2, a top cover 5, a blower 10 and the like; the lifting hook 2 is used for lifting and moving the utility model; the supporting steel beam 3 plays a role in supporting the box body 1; the roller 4 is used for enabling the box body 1 to translate under the pushing of external force; the top cover 5 is used for sealing the upper end of the utility model; the hinge 6 is used for enabling the top cover 5 to be opened and closed in a rotating mode; the lifter 7 and the connecting rod 8 are used for driving the top cover 5 to open and close; the blower 10 is used for blowing air flow into the air guide pipe 12 through the air inlet 11, the air flow enters the air guide pipe 13 through the air guide pipe 12 and is finally output from the air vent 15 and fully dispersed in the box body 1, so that sufficient oxygen supply is provided for the fermentation process; the U-shaped clamp 14 is used for stably fixing the ventilation pipe 13 on the bottom surface inside the box body 1; the plug 16 is used to close off the end of the ventilation tube 13, thereby ensuring that the airflow is entirely output through the vent hole 15.

In the above technical solution, the lifter 7 may adopt a rack lifter or a hydraulic lifting mechanism, etc.

Example 2

Wherein, the top surface of the top cover 5 is attached with a membrane material; the intelligent control cabinet 9 is fixedly connected to the outer wall of the box body 1, a multi-point temperature probe 21 and an oxygen concentration probe 22 are mounted beside the intelligent control cabinet 9, and the multi-point temperature probe 21 and the oxygen concentration probe 22 are connected with the intelligent control cabinet 9 through data lines; the box door locking device further comprises a linkage lock catch 17 and a switch 18, wherein a box door 28 is arranged at the side end of the box body 1, a hinge 6, the linkage lock catch 17 and a quick clamping pull buckle 19 are arranged between the box door 28 and the box body 1, and the switch 18 is arranged on the linkage lock catch 17; an arch center 20 is lined in the top cover 5, an ultrasonic sensor 23 and a pressure sensor 24 are installed in the center of the arch center 20, and the ultrasonic sensor 23 and the pressure sensor 24 are connected with the intelligent control cabinet 9 through data lines; a direct-pressure plunger type travel switch 25 is arranged between the top cover 5 and the box body 1, and the direct-pressure plunger type travel switch 25 is connected with the intelligent control cabinet 9 through a data line; a percolate discharging pipeline 26 and a valve 27 are arranged on one side of the bottom of the box body 1.

In a preferred technical scheme, a film material with waterproof and breathable performance can be attached to the top cover 5 to reduce odor; an intelligent control cabinet 9 can be additionally arranged and is used for processing feedback signals of different sensors, monitoring the parameters and the harmless degree of the composting box, uploading information to a terminal through the Internet of things, and controlling each electric appliance and the ventilation volume in the box body 1 according to an embedded intelligent program or a received remote instruction; a linkage lock catch 17, a matched switch 18 and a quick clamping pull buckle 19 can be additionally arranged at the tail of the box body 1 to play a role in sealing; furthermore, it is also possible to line the arch 20 in the roof 5 as a skeleton structure of the roof 5; various sensing/monitoring devices can be further introduced for monitoring the operating state of the cabinet 1: for example, the multipoint temperature probe 21 is used for monitoring the temperature in the stack and the degree of harmlessness; the oxygen concentration probe 22 is used for monitoring the oxygen concentration in the stack body; the ultrasonic sensor 23 is used for monitoring the garbage filling level in the box body 1; the navigation chip is used for monitoring the position of the container; the direct-pressure plunger type travel switch 25 is used for monitoring the opening condition of the top cover 5; the pressure sensor 24 is used for monitoring the pressure change in the box body 1 after forced ventilation, whether the covering film is damaged or not and whether the blower 10 breaks down or not in real time.

The using method comprises the following steps: the box body 1 is placed on the ground after anti-seepage treatment, and classified garbage is loaded into the box body 1 and evenly spread to all places of the box body 1. The system can intelligently operate according to the temperature and the oxygen concentration in the reactor, and can also select timing ventilation, so that the interior of the box body 1 is ensured to be in an aerobic state, and the generation of odor is greatly reduced. When the box body 1 is full, the fermentation temperature in the pile body in the box body 1 is more than or equal to 55 ℃, and the pile body temperature lasts for more than 5 days; or the temperature of the heap is more than or equal to 65 ℃ for more than 4 days, which meets the requirements of technical specification of domestic waste compost treatment (CJJ 52-2014), which indicates that the materials in the box body 1 basically meet the harmless requirements through compost treatment, and can be transported to a centralized waste treatment center for further fermentation treatment or aging treatment. Percolate generated by the material in the box body 1 is discharged to a percolate collecting container outside the box body 1 through a valve 27.

The intelligent control cabinet 9 is composed of a controller, a navigation chip, an internet of things host and a composting intelligent control program. The controller supports the access of a 220V power supply and a solar power supply system, comprises a current monitor, a normally open relay output unit, a normally closed relay output unit and an overcurrent protector, has three control modes of timing, automation and remote control, and is provided with a local storage mode, and the fan control is not influenced by the broken network. And a navigation chip is embedded with multimode positioning modules such as Beidou/Glonass/GPS and the like. The host of the Internet of things supports WIFI/LORA/GPRS/3G/4G/5G communication transmission, and system operation data are: data such as position information, 1 internal pressure of box, heap body height, heap body temperature, heap body oxygen concentration, innoxious degree, the top cap 5 condition of opening upload to the high in the clouds through thing networking host computer. The client can master the running condition of the compost box through a computer or mobile equipment, and can adjust the ventilation volume in the box body 1 in real time. The intelligent composting control program is as follows: ventilating for 0.5-3 min every 10min at the initial stage of composting until the composting groove is filled with materials; when the compost tank is filled with materials, the temperature of the compost rises to more than 50 ℃, and the high-temperature fermentation stage is carried out, and the oxygen concentration of the compost is lower than 10%, starting the blower 10; when the oxygen concentration of the pile is higher than 15% and the pile is operated for more than 5min, or the blower 10 is operated for more than 10min, stopping blowing air; when the temperature of the stack is higher than 70 ℃, starting air supply, and when the temperature of the stack is lower than 70 ℃ and the operation lasts for more than 5min, stopping air supply; ventilating for 0.5-3 min every 10min when the temperature of the stack body is reduced to below 45 ℃. The top cover 5 is opened to instantly close the blower 10 and stop ventilating the box body 1; after ventilation for 1min, the pressure in the box body 1 does not rise, the blower 10 is closed, and ventilation to the box body 1 is stopped.

The embodiments of the present invention have been described in detail, but the description is only for the preferred embodiments of the present invention, and is not intended to limit the present invention. Any modification, equivalent replacement, and improvement made within the scope of the present invention should be included in the protection scope of the present invention.

Claims

1. The movable harmless intelligent garbage collection composting device is characterized by comprising a box body (1), lifting hooks (2), supporting steel beams (3), rollers (4), a top cover (5), hinges (6), a lifter (7), a connecting rod (8), an air blower (10), an air inlet (11), an air guide pipe (12), a ventilation pipe (13), a U-shaped clamp (14), an air vent (15) and a pipe plug (16), wherein the lifting hooks (2) are fixedly connected to the side end of the box body (1), the supporting steel beams (3) are fixedly connected to the lower end of the box body (1), and the rollers (4) are further connected to the lower end of the box body (1); the top cover (5) is hinged to the upper end of the box body (1) through a hinge (6), the lifter (7) is fixedly connected to the side wall of the box body (1), and the free end of the lifter (7) is in transmission connection with the top cover (5) through a connecting rod (8); fixedly connected with air-blower (10) on the lateral wall of box (1), air duct (12) are linked together in the gas outlet of air-blower (10) and box (1), fixedly connected with a plurality of ventilation pipe (13), a plurality of on air duct (12) ventilation pipe (13) are all fixed on the inside bottom surface of box (1) through U type clamp (14) joint, a plurality of air vent (15), a plurality of have been seted up on ventilation pipe (13) the end of ventilation pipe (13) is blocked by plug (16), hinge (6) are installed face to face and are used for pressing from both sides the quick clamp of pressing from both sides tight top cap (5) and draw knot (19).

2. The portable intelligent harmless garbage collection composting device as claimed in claim 1, wherein the top surface of the top cover (5) is attached with a membrane material with waterproof and air permeable functions.

3. The movable garbage collection harmless intelligent composting device according to claim 1 further comprising an intelligent control cabinet (9), wherein the intelligent control cabinet (9) is fixedly connected to the outer wall of the box body (1), a multi-point temperature probe (21) and an oxygen concentration probe (22) are mounted beside the intelligent control cabinet (9), and the multi-point temperature probe (21) and the oxygen concentration probe (22) are connected with the intelligent control cabinet (9) through data lines.

4. The movable garbage collection harmless intelligent composting device according to claim 1 further comprising a linkage lock catch (17) and a switch (18), wherein a box door (28) is arranged at the side end of the box body (1), a hinge (6), the linkage lock catch (17) and a quick clamping pull buckle (19) are arranged between the box door (28) and the box body (1), and the switch (18) is arranged on the linkage lock catch (17).

5. The portable intelligent harmless garbage collecting and composting device as claimed in claim 1, wherein the top cover (5) is lined with an arch (20), an ultrasonic sensor (23) and a pressure sensor (24) are installed in the center of the arch (20), and the ultrasonic sensor (23) and the pressure sensor (24) are connected with an intelligent control cabinet (9) through data lines.

6. The portable intelligent harmless garbage collecting and composting device as claimed in claim 1, wherein a direct-pressure plunger type travel switch (25) is arranged between the top cover (5) and the box body (1), and the direct-pressure plunger type travel switch (25) is connected with the intelligent control cabinet (9) through a data line.

7. The portable intelligent harmless garbage collecting and composting device as claimed in claim 1, wherein a percolate discharge pipeline (26) and a valve (27) are arranged on one side of the bottom of the box body (1).