CN212387345U

CN212387345U - Material transfer device in bottled mushroom sauce production process

Info

Publication number: CN212387345U
Application number: CN202021278888.2U
Authority: CN
Inventors: 赵恒葵; 彭小冲; 康磊; 郝玉国; 贾栋栋
Original assignee: Hebei Shixuan Technology Co ltd
Current assignee: Hebei Shixuan Technology Co ltd
Priority date: 2020-07-04
Filing date: 2020-07-04
Publication date: 2021-01-22
Anticipated expiration: 2030-07-04

Abstract

The utility model discloses a material transfer device in bottled mushroom sauce production process, include the frame and install the jar body in the frame, install the rotating member in the frame, reciprocal lead screw and slide bar, install the slider on the reciprocal lead screw, driving motor drive reciprocating screw motion, install the base on the slider, be fixed with inside and outside ring gear through the carousel bearing on the base, there are integral key shaft and transmission shaft through the support mounting on the base, install first straight-tooth gear on the integral key shaft, the transmission shaft is connected with the integral key shaft transmission, fixed mounting has the rolling stand on the transmission shaft, install a plurality of (mixing) shafts on the rolling stand, install second straight-tooth gear and helical blade on the (mixing) shaft, the rotating member is connected with the integral key shaft key-type connection, reciprocal. The utility model has the advantages that the plurality of helical blades are arranged, so that the materials at different positions in the tank body can be fully stirred, the material sedimentation is avoided, and the material layering is prevented; through setting up heat transfer mechanism, can cool off and keep warm mushroom sauce.

Description

Material transfer device in bottled mushroom sauce production process

Technical Field

The utility model relates to a mushroom sauce production facility technical field, especially a material transfer device in bottled mushroom sauce production process.

Background

The mushroom sauce is a sauce product prepared from mushrooms serving as raw materials, a material transfer device needs to be configured in the production process, after the mushroom sauce is fried, the mushroom sauce needs to be poured out of a pot body to the material transfer device to receive materials fried in a sauce frying pot, and then the materials are conveyed to a filling workshop through a pneumatic diaphragm pump, food and a pipeline.

The material transfer device needs to fully stir the material to prevent material layering. The existing material transfer device adopts a paddle type stirrer for stirring, but the adoption of the stirrer has the following defects: firstly, when the traditional paddle type stirrer is used for stirring, the contact area between the stirrer and the mushroom sauce is small, so that the mushroom sauce cannot be stirred fully and uniformly, the stirring efficiency is reduced, the stirring effect is not ideal, and certain adverse effects are caused on the quality of the finished mushroom sauce; secondly, the upper layer and the lower layer are not uniformly stirred, the bottom is not sufficiently stirred, and precipitation is easy to occur, so that the sauce at the bottom of the tank cannot be normally used. In addition, the existing material transfer device can only cool but can not keep warm, and the wall of the tank is easy to stick the sauce to form a sauce film.

SUMMERY OF THE UTILITY MODEL

The utility model aims at solving the problems and designing a material transfer device in the production process of the bottled mushroom sauce.

The technical scheme of the utility model is that the material transfer device in the production process of the bottled mushroom sauce comprises a frame and a tank body arranged on the frame, the top of the tank body is open, one side of the upper part of the tank body is provided with a feed inlet which inclines upwards, one side of the bottom of the tank body is provided with a discharge outlet, the frame is provided with a reciprocating lead screw and a slide bar which are vertically arranged, the reciprocating lead screw is provided with a slide block which reciprocates along the axis of the reciprocating lead screw, the slide block is slidably arranged on the slide bar, the frame is provided with a driving motor, the output end of the driving motor is connected with the top end of the reciprocating lead screw through a shaft coupling, the slide block is provided with a base which is horizontally arranged, the other end of the base extends to the upper part of the tank body, the base is provided with an opening which is coaxial with the tank, a bracket is fixed on the base, a spline shaft is rotatably arranged on the bracket through a first bearing, the spline shaft is provided with a first straight gear which is engaged and connected with the outside teeth of the inner gear ring and the outer gear ring, the bracket is rotatably provided with a transmission shaft through a second bearing, the transmission shaft is in transmission connection with the spline shaft through a first belt transmission mechanism, the transmission shaft is coaxially arranged with the tank body, a rotating frame is fixedly arranged on the transmission shaft, a plurality of stirring shafts extending into the tank body are rotatably arranged on the rotating frame through a third bearing, the stirring shaft is circumferentially distributed along the axis of the transmission shaft, a second straight gear which is meshed and connected with the inner side teeth of the inner gear ring and the outer gear ring and a helical blade which extends into the tank body are arranged on the stirring shaft, the frame is provided with a rotating part in a rotating mode through a fourth bearing, the rotating part is sleeved on the spline shaft and is in key connection with the spline shaft, and the reciprocating lead screw is in transmission connection with the rotating part through a second belt transmission mechanism.

Preferably, first area drive mechanism includes first drive pulley, second drive pulley and first drive belt, first drive pulley installs on the integral key shaft, second drive pulley installs on the transmission shaft, first drive pulley and second drive pulley pass through first drive belt transmission and connect.

Preferably, the second belt drive mechanism includes drive pulley, driven pulley and second driving belt, drive pulley installs on reciprocating lead screw, driven pulley installs on the rotating member, drive pulley and driven pulley pass through second driving belt transmission connection.

Preferably, the turntable bearing inner ring is fixed with a vertical downward L-shaped connecting rod, and the other end of the L-shaped connecting rod is fixed with a scraper attached to the inner wall of the tank body.

Preferably, a discharge valve is installed at the discharge port.

Preferably, the water-cooling heat exchanger further comprises a heat exchange mechanism, wherein the heat exchange mechanism comprises a water tank, a circulating water pump, a circulating pipeline and a spiral pipe type heat exchanger, a water temperature sensor and a heater are arranged in the water tank, the spiral pipe type heat exchanger is sleeved on the outer wall of the tank body, and the spiral pipe type heat exchanger, the circulating water pump and the water tank are connected in series on the circulating pipeline.

The utility model has the advantages that: by arranging the plurality of helical blades, the helical blades rotate and turn around in the tank body simultaneously, move up and down, and can be fully contacted with materials at different positions in the tank body, so that the materials are fully stirred, especially, the materials at the bottom layer can be stirred upwards, the materials are prevented from settling, and the materials are prevented from being layered; the mushroom sauce filling machine is also provided with a heat exchange mechanism, can quickly cool down mushroom sauce, can heat the tank body, avoids the mushroom sauce from being cooled and stuck to the tank wall or frozen, and ensures that the subsequent filling operation is normally carried out.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is another state diagram of the present invention;

fig. 3 is a front view of the present invention;

FIG. 4 is a side view of the connecting structure of the reciprocating lead screw, the slide bar and the slide block of the present invention;

fig. 5 is a top view of the inner and outer ring gears, the first spur gear and the second spur gear of the present invention;

in the figure, 1, a frame; 2. a tank body; 3. a feed inlet; 4. a discharge port; 5. a reciprocating screw; 6. a slide bar; 7. a slider; 8. a drive motor; 9. a base; 10. an opening; 11. a turntable bearing; 12. inner and outer gear rings; 13. a support; 14. a first bearing; 15. a spline shaft; 16. a first straight gear; 17. a second bearing; 18. a drive shaft; 19. a rotating frame; 20. a third bearing; 21. a stirring shaft; 22. a second spur gear; 23. a helical blade; 24. a fourth bearing; 25. a rotating member; 26. a first drive pulley; 27. a second drive pulley; 28. a first drive belt; 29. a drive pulley; 30. a driven pulley; 31. a second drive belt; 32. an L-shaped connecting rod; 33. a squeegee; 34. a discharge valve; 35. a water tank; 36. a water circulating pump; 37. a circulation pipe; 38. a spiral tube heat exchanger; 39. a water temperature sensor; 40. a heater.

Detailed Description

The utility model is described in detail with reference to the accompanying drawings, as shown in fig. 1-5, a material transfer device in the production process of bottled mushroom sauce comprises a frame 1 and a tank body 2 arranged on the frame 1, the top of the tank body 2 is open, a feed inlet 3 inclined upwards is arranged on one side of the upper part of the tank body 2, the top of the feed inlet 3 is higher than the top of the tank body 2 so as to avoid the material being thrown out from the feed inlet 3 in the stirring process, a cover plate can be arranged at the port of the feed inlet 3, a discharge outlet 4 is arranged on one side of the bottom of the tank body 2, a discharge valve 34 is arranged at the discharge outlet 4, a reciprocating screw 5 and a slide bar 6 which are vertically arranged are arranged on the frame 1, the reciprocating screw 5 is rotatably arranged on the frame 1 through a bearing so as to realize rotation, the slide bar 6 is fixedly arranged on the frame, a slider 7 which reciprocates along the axis of the reciprocating screw 5 is arranged on the reciprocating screw, the slider 7 is arranged on a slide bar 6 in a sliding way, a driving motor 8 is arranged on a frame 1, the output end of the driving motor 8 is connected with the top end of the reciprocating screw 5 through a coupler, a base 9 which is horizontally arranged and the other end of which extends to the upper part of the tank body 2 is arranged on the slider 7, an opening 10 which is coaxial with the tank body 2 is arranged on the base 9, a turntable bearing 11 is coaxially arranged on the periphery of the opening 10 on the base 9, an inner gear ring and an outer gear ring 12 are fixed on the inner ring of the turntable bearing 11, a bracket 13 is fixed on the base 9, a spline shaft 15 is rotatably arranged on the bracket 13 through a first bearing 14, a first straight gear 16 which is meshed and connected with the outer gear of the inner gear ring and the outer gear ring 12 is arranged on the spline, the transmission shaft 18 and the tank body 2 are coaxially arranged, a rotating frame 19 is fixedly installed on the transmission shaft 18, the rotating frame 19 is located above the inner gear ring and the outer gear ring 12, a plurality of stirring shafts 21 extending into the tank body 2 are rotatably installed on the rotating frame 19 through a third bearing 20, the number of the stirring shafts 21 is four, in other embodiments, the number of the stirring shafts 21 can also be three or five, the stirring shafts 21 are circumferentially distributed along the axis of the transmission shaft 18, second straight gears 22 connected with the inner teeth of the inner gear ring and the outer gear ring 12 on the stirring shafts 21 in a meshed mode and spiral blades 23 extending into the tank body 2, a rotating part 25 is rotatably installed on the rack 1 through a fourth bearing 24, the rotating part 25 is in a circular tube shape, the rotating part 25 is sleeved on the spline shaft 15 and is in key connection with the spline shaft, and the reciprocating screw 5.

In order to realize the transmission connection between the spline shaft 15 and the transmission shaft 18, a second belt transmission mechanism is provided, the first belt transmission mechanism comprises a first transmission belt pulley 26, a second transmission belt pulley 27 and a first transmission belt 28, the first transmission belt pulley 26 is installed on the spline shaft 15, the second transmission belt pulley 27 is installed on the transmission shaft 18, and the first transmission belt pulley 26 and the second transmission belt pulley 27 are in transmission connection through the first transmission belt 28.

In order to realize the transmission connection between the reciprocating screw rod 5 and the rotating part 25, a second belt transmission mechanism is arranged, the second belt transmission mechanism comprises a driving belt pulley 29, a driven belt pulley 30 and a second transmission belt 31, the driving belt pulley 29 is installed on the reciprocating screw rod 5, the driven belt pulley 30 is installed on the rotating part 25, and the driving belt pulley 29 and the driven belt pulley 30 are in transmission connection through the second transmission belt 31.

In order to prevent the cooling material from sticking to the tank wall, an L-shaped connecting rod 32 which is vertically arranged downwards is fixed on the inner ring of the turntable bearing 11, and a scraper 33 which is attached to the inner wall of the tank body 2 is fixed at the other end of the L-shaped connecting rod 32. During stirring, the scraper 33 is closely attached to the tank wall to scrape the tank wall, so as to prevent the cooling material from sticking to the tank wall.

In order to rapidly cool the mushroom sauce and prevent the mushroom sauce from being cooled and stuck to the wall of the tank or being frozen, a heat exchange mechanism is further arranged, the heat exchange mechanism comprises a water tank 35, a circulating water pump 36, a circulating pipeline 37 and a spiral tube type heat exchanger 38, a water temperature sensor 39 and a heater 40 are arranged in the water tank 35, the spiral tube type heat exchanger 38 is sleeved on the outer wall of the tank body 2, and the spiral tube type heat exchanger 38, the circulating water pump 36 and the water tank 35 are connected on the circulating pipeline 37 in series.

The working principle of the embodiment is as follows: the fried mushroom sauce enters the tank body 2 from the feeding hole 3, in order to avoid material layering in the tank body 2, a driving motor 8 is started, the driving motor 8 drives a reciprocating screw 5 to rotate through a coupler, a slide rod 6 is arranged to play a role in guiding and supporting a slide block 7, the slide block 7 reciprocates along the axis of the reciprocating screw 5, the slide block 7 drives a base 9, a support 13 and a spiral blade 23 to ascend and descend, the reciprocating screw 5 drives a rotating part 25 to rotate through a second belt transmission mechanism, a key groove matched with a spline shaft 15 is formed in the inner wall of the rotating part 25, so that the spline shaft 15 is driven to rotate, the spline shaft 15 is allowed to ascend and descend relative to the rotating part 25, the spline shaft 15 drives a transmission shaft 18 to rotate through a first belt transmission mechanism, the transmission shaft 18 drives a stirring shaft 21 to rotate along the transmission shaft 18 through a rotating frame 19, and the second, meanwhile, the spline shaft 15 drives the inner gear ring 12 and the outer gear ring 12 to rotate through the first straight gear 16, and the rotation direction of the inner gear ring 12 and the rotation direction of the outer gear ring are opposite to the revolving direction of the second straight gear 22, so that the function of accelerating the rotation of the stirring shaft 21 is achieved; in the whole process, the helical blades 23 rotate, turn around and lift, and as shown in fig. 1-2, materials at various positions in the tank body 2 are fully stirred to avoid layering; the scraper 33 is tightly attached to the tank wall and rotates along with the L-shaped connecting rod 32, the inner ring of the turntable bearing 11 and the inner and outer gear rings 12 to prevent cooling materials from sticking to the tank wall; when mushroom sauce is just led into the tank body 2, the mushroom sauce needs to be cooled, a circulating water pump 36 pumps water in a water tank 35 into a spiral tube type heat exchanger 38 through a circulating pipeline 37, the interior of the spiral tube type heat exchanger 38 is attached to the outer wall of the tank body 2 for heat exchange, in addition, the spiral blades 23 are used for fully stirring the mushroom sauce and the top of the tank body 2 is not closed, the temperature can be quickly cooled, a water temperature sensor 39 is used for detecting the water temperature in the water tank 35, in order to prevent the materials from being cooled to a low temperature and stick the sauce on the wall of the tank to form a sauce film, a heater 40 is started, a water temperature controller can be additionally arranged, the heater 40 is automatically started by acquiring detection data of the water temperature sensor 39 to heat the water tank 35, so that the.

Above-mentioned technical scheme has only embodied the utility model discloses technical scheme's preferred technical scheme, some changes that this technical field's technical personnel probably made to some parts wherein have all embodied the utility model discloses a principle belongs to within the protection scope of the utility model.

Claims

1. The utility model provides a material transfer device in bottled mushroom sauce production process, includes frame (1) and installs jar body (2) in frame (1), jar body (2) top is opened, jar body (2) upper portion one side is equipped with ascending feed inlet (3) of slope, jar body (2) bottom one side is equipped with discharge gate (4), its characterized in that, install reciprocating screw (5) and slide bar (6) of vertical setting in frame (1), install slider (7) along its axis reciprocating motion on reciprocating screw (5), slider (7) slidable mounting is on slide bar (6), install driving motor (8) on frame (1), driving motor (8) output passes through the shaft coupling and is connected with reciprocating screw (5) top, install horizontal setting and base (9) that the other end extends to jar body (2) top on slider (7), open on base (9) have with jar body (2) coaxial opening (10), on base (9) and be located opening (10) peripheral coaxial arrangement have turntable bearing (11), be fixed with inside and outside ring gear (12) in turntable bearing (11), be fixed with support (13) on base (9), rotate through first bearing (14) on support (13) and install integral key shaft (15), install first straight gear (16) of being connected with the outside tooth meshing of inside and outside ring gear (12) on integral key shaft (15), rotate through second bearing (17) on support (13) and install transmission shaft (18), transmission shaft (18) are connected through first belt drive mechanism transmission with integral key shaft (15), transmission shaft (18) and jar body (2) coaxial arrangement, fixed mounting has rotating turret (19) on transmission shaft (18), rotate through third bearing (20) on rotating turret (19) and install a plurality of (mixing) shaft (21) that stretch into in the jar body (2), transmission shaft (18) axis is the circumference and distributes (mixing) shaft (21), second straight-teeth gear (22) that are connected with the inboard tooth meshing of interior outer ring gear (12) on (mixing) shaft (21) and stretch into helical blade (23) in the jar body (2), rotate through fourth bearing (24) on frame (1) and install rotating member (25), rotating member (25) suit is on integral key shaft (15) and rather than the key-type connection, reciprocal lead screw (5) are connected through the transmission of second belt drive mechanism with rotating member (25).

2. The material transfer device in the production process of the bottled mushroom sauce as claimed in claim 1, wherein the first belt transmission mechanism comprises a first transmission pulley (26), a second transmission pulley (27) and a first transmission belt (28), the first transmission pulley (26) is installed on the spline shaft (15), the second transmission pulley (27) is installed on the transmission shaft (18), and the first transmission pulley (26) and the second transmission pulley (27) are in transmission connection through the first transmission belt (28).

3. The material transfer device in the production process of the bottled mushroom sauce as claimed in claim 1, wherein the second belt transmission mechanism comprises a driving pulley (29), a driven pulley (30) and a second transmission belt (31), the driving pulley (29) is mounted on the reciprocating screw rod (5), the driven pulley (30) is mounted on the rotating member (25), and the driving pulley (29) and the driven pulley (30) are in transmission connection through the second transmission belt (31).

4. The material transfer device in the production process of the bottled mushroom sauce as claimed in claim 1, wherein an L-shaped connecting rod (32) which is vertically arranged downwards is fixed on an inner ring of the turntable bearing (11), and a scraper (33) which is attached to the inner wall of the tank body (2) is fixed at the other end of the L-shaped connecting rod (32).

5. The material transfer device in the production process of the bottled mushroom sauce as claimed in claim 1, wherein a discharge valve (34) is installed at the discharge port (4).

6. The material transfer device in the production process of the bottled mushroom sauce as claimed in any one of claims 1 to 5, further comprising a heat exchange mechanism, wherein the heat exchange mechanism comprises a water tank (35), a circulating water pump (36), a circulating pipeline (37) and a spiral tube type heat exchanger (38), a water temperature sensor (39) and a heater (40) are arranged in the water tank (35), the spiral tube type heat exchanger (38) is sleeved on the outer wall of the tank body (2), and the spiral tube type heat exchanger (38), the circulating water pump (36) and the water tank (35) are connected in series on the circulating pipeline (37).