CN212350729U - Automatic ceramic ring clamping device and automatic stud welding gun with same - Google Patents

Abstract

The utility model discloses an automatic porcelain ring clamping device and contain this clamping device's automatic stud welding gun, automatic porcelain ring clamping device are applied to in the automatic stud welding gun, including porcelain ring centre gripping subassembly and second lifting unit, porcelain ring centre gripping subassembly swing joint is on automatic stud welding gun's welder subassembly, second lifting unit connects in welder subassembly and porcelain ring centre gripping subassembly for drive porcelain ring centre gripping subassembly removes for the welder subassembly, and the welder subassembly is in on the removal route of porcelain ring centre gripping subassembly and can make porcelain ring centre gripping subassembly open. The utility model discloses an automatic porcelain ring clamping device has avoided porcelain ring centre gripping subassembly and porcelain ring to produce the collision, has protected porcelain ring centre gripping subassembly effectively, has prolonged the life of porcelain ring centre gripping subassembly.

Description

Automatic ceramic ring clamping device and automatic stud welding gun with same

Technical Field

The utility model relates to an automatic porcelain ring clamping device and contain this clamping device's automatic double-screw bolt welder.

Background

The bolt welding gun is a high-speed implantation welding method for welding one end of a stud (welding nail/stud) on the surface of a plate (or a pipe fitting), wherein the arc stud welding uses the stud (welding nail/stud) as an electrode, uses welding arc as a heat source, uses a porcelain ring as a protective component, stably burns between the stud and the welding part (the plate or the pipe fitting) through the welding arc, heats a welding zone of the welding part to form a molten pool, and inserts the stud into the molten pool under the pressure of a welding gun after a melting layer is formed at the end part of the stud, so that liquid metal is extruded into a forming groove of the porcelain ring, and a joint is formed. Bolt welding guns are widely used in high-rise steel structure buildings, industrial factory building, highways, railways, bridges, towers, automobiles, energy sources, transportation facility buildings, airports, stations, power stations, pipeline supports, crane machinery and other steel structure constructions.

The inventor of the application discovers that the existing stud welding gun still has more technical problems to be solved in the research and development process, such as the porcelain ring clamp cannot be opened before clamping the porcelain ring, the porcelain ring clamp is easy to damage, and an improvement space exists.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an automatic porcelain ring clamping device and contain this clamping device's automatic double-screw bolt welder can solve the technical problem in the background art, is favorable to popularizing and applying.

The utility model provides an automatic porcelain ring clamping device, is applied to in the automatic stud welding gun, includes porcelain ring centre gripping subassembly and second lifting unit, porcelain ring centre gripping subassembly swing joint is on automatic stud welding gun's welder subassembly, second lifting unit connects in welder subassembly and porcelain ring centre gripping subassembly for drive porcelain ring centre gripping subassembly removes for the welder subassembly, and the welder subassembly is in on porcelain ring centre gripping subassembly's the removal route and can make porcelain ring centre gripping subassembly open.

Through adopting above-mentioned technical scheme, porcelain ring centre gripping subassembly can move for the welder subassembly under the effect of second lifting unit to when touchhing the welder subassembly, the initiative is opened, then porcelain ring centre gripping subassembly can not collide with the porcelain ring before the centre gripping porcelain ring, has protected porcelain ring centre gripping subassembly, has protected whole automatic double-screw bolt welder, has also protected the porcelain ring, has prolonged the life of each part, is favorable to popularizing and applying.

As a further improvement of the utility model, porcelain ring centre gripping subassembly includes guide bar, first support and centre gripping external member, second lifting unit includes second motor and drive assembly, first support connect in the lower part of guide bar, the centre gripping external member is connected in first support, the second motor is installed on the welder subassembly, the output shaft drive assembly of second motor, drive assembly connects in the guide bar. Through adopting above-mentioned technical scheme, drive assembly can drive guide bar, centre gripping external member and remove for the welder subassembly. The first support is connected with the guide rod and the clamping sleeve, and a through hole for the movement of the gun head of the welding gun assembly can be formed in the first support.

As a further improvement, the transmission assembly includes a gear and a rack, the gear is connected to the output shaft of the second motor, the rack is installed on the guide bar, the length direction of the rack is parallel to the length direction of the guide bar, and the gear is meshed with the rack. Through adopting above-mentioned technical scheme, transmission assembly adopts the scheme of gear and rack for the transmission is steady reliable and accurate.

As a further improvement, the centre gripping external member includes grip block, connecting block, third spring and a switching section of thick bamboo, and a switching section of thick bamboo is connected on first support, grip block, connecting block and third spring are two, and two connecting blocks are to articulate on a switching section of thick bamboo symmetrically, through third spring coupling, the sub-unit connection grip block of each connecting block between two connecting blocks. Through adopting above-mentioned technical scheme, the concrete structure setting of centre gripping external member is favorable to reliably centre gripping the porcelain ring.

As a further improvement, the connecting block includes first linkage segment, second linkage segment and the third linkage segment that top-down connected, first linkage segment articulates on a switching section of thick bamboo, and the grip block is connected in the outside of third linkage segment, is connected with the fourth linkage segment on the first linkage segment, and the fourth linkage segment of a connecting block is connected to the one end of third spring, and the fourth linkage segment of another connecting block is connected to the other end of third spring, and the lower extreme of the second linkage segment on two connecting blocks is the slope form setting to the one side that is close to rifle head place. By adopting the technical scheme, the shape characteristics of the second connecting section are convenient to open after the gun head is abutted, the movement of the gun head cannot be hindered, the opening of the gun head cannot be hindered, and the structure is ingenious.

As a further improvement, the guide bars are two, two guide bar parallel arrangement, and all the cover is equipped with the fourth spring on each guide bar, and the welder subassembly is directly or indirectly connected to the upper end of each fourth spring, and the first support is directly or indirectly connected to the lower extreme of each fourth spring. Through adopting above-mentioned technical scheme, the fourth spring is favorable to first support to reset for the welder subassembly and removes, is favorable to porcelain ring centre gripping subassembly to remove for the welder subassembly promptly, and removes smoothly gently.

As the utility model discloses a further improvement, connect through linking bridge between two guide bars, install the locating part on the linking bridge, linking bridge adjusting position about can for the guide bar, the locating part is in on welder subassembly's the removal route and can block welder subassembly's removal. Through adopting above-mentioned technical scheme, the linking bridge can adjust the position from top to bottom for the guide bar, is favorable to adjusting the extreme position that porcelain ring centre gripping subassembly removed for the welder subassembly.

As a further improvement, the third response piece is installed to the linking bridge, is provided with the second sensor on the welder subassembly for sensing third response piece, the lower part position of rack is provided with the second response piece, is provided with the fourth sensor on the welder subassembly, is used for sensing second response piece. Through adopting above-mentioned technical scheme, the degree of automation that is favorable to improving whole device is in the setting of each sensor and response piece.

As the utility model discloses a further improvement, first support includes big ring body and two ringlets bodies, is connected through the floor between big ring body and the ringlet body, and the rifle head that is equipped with the welder subassembly is worn to the annular structure internalization of big ring body, and the annular structure internal fixation of ringlet body is worn to establish the guide bar. Through adopting above-mentioned technical scheme, the concrete structure setting of first support is favorable to the connection of guide bar, also is favorable to wearing to establish of rifle head.

The automatic stud welding gun comprises the automatic porcelain ring clamping device in any one scheme and further comprises a welding gun assembly, wherein the welding gun assembly comprises a first connecting frame, a second support and a gun body assembly, the second support is connected to the first connecting frame, the gun body assembly is connected to the second support, and the second support is movably arranged on the porcelain ring clamping assembly. By adopting the technical scheme, the automatic ceramic ring clamping device on the automatic stud welding gun can ensure that the ceramic ring clamping component can actively move relative to the welding gun component, and the ceramic ring clamping component can be in an actively opened state in front of the ceramic ring to be clamped due to collision with the welding gun component in the moving process, so that collision between the ceramic ring clamping component and the ceramic ring is avoided, the ceramic ring clamping component is effectively protected, and the service life of the ceramic ring clamping component is prolonged.

Compared with the prior art, the utility model discloses the beneficial effect who possesses has at least: porcelain ring centre gripping subassembly can be for welder subassembly initiative removal, and porcelain ring centre gripping subassembly can be in the initiative open state before the centre gripping porcelain ring, has avoided porcelain ring centre gripping subassembly and porcelain ring to produce the collision, has protected porcelain ring centre gripping subassembly and porcelain ring effectively, has prolonged the life of porcelain ring centre gripping subassembly. The whole structure is compact, reasonable and ingenious; is beneficial to popularization and application.

In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.

Drawings

Fig. 1 is a schematic structural view of a stud welding apparatus according to the present invention;

fig. 2 is a schematic view of a partial structure of a stud welding apparatus according to an embodiment of the present invention before the stud welding apparatus is removed;

FIG. 3 is a schematic view of the protective cover of FIG. 2 after being hidden;

FIG. 4 is an enlarged view of the part A of FIG. 3;

FIG. 5 is an enlarged view of the portion B of FIG. 3;

fig. 6 is a schematic view of a partial structure of a stud welding apparatus according to an embodiment of the present invention when a stud is removed;

FIG. 7 is a schematic structural view of the automatic stud welding gun of FIG. 6 during stud removal;

FIG. 8 is an enlarged view of the structure of the portion C in FIG. 7;

FIG. 9 is an enlarged view of the structure of the portion D in FIG. 7;

fig. 10 is a schematic structural view of the automatic stud welding gun according to an embodiment of the present invention after the stud is removed and before the stud is welded;

FIG. 11 is an enlarged view of the structure of the portion E in FIG. 10;

fig. 12 is a schematic diagram of an explosive structure of an automatic stud welding gun according to an embodiment of the present invention;

fig. 13 is a schematic view of an alternative angle of an explosion configuration of an automatic stud welding gun according to an embodiment of the present invention;

fig. 14 is a schematic diagram of another exploded view of an automatic stud welding gun according to an embodiment of the present invention;

fig. 15 is a schematic diagram of another exploded structure of an automatic stud welding gun according to an embodiment of the present invention;

fig. 16 is a schematic structural diagram of a gun body assembly of an automatic stud welding gun according to an embodiment of the present invention;

fig. 17 is an exploded view of a gun body assembly of an automatic stud welding gun according to an embodiment of the present invention;

fig. 18 is a schematic cross-sectional view of a gun body assembly of an automatic stud welding gun according to an embodiment of the present invention;

fig. 19 is a schematic structural view of a protective cover of an automatic stud welding gun according to an embodiment of the present invention;

FIG. 20 is an exploded view of the protective cover of FIG. 19;

FIG. 21 is an enlarged view of the structure of portion F in FIG. 20;

fig. 22 is an enlarged view of the exploded structure of portion F in fig. 20.

In the figure: the gun head 1, the first sensor 2, the metal connecting piece 3, the gun barrel 4, the metal connecting frame 5, the second sensor 6, the third sensor 7, the first sensing piece 8, the first insulating tube 9, the protective cover 10, the first connecting seat 11, the first spring 12, the second connecting seat 13, the shaft sleeve 14, the second spring 15, the mandrel 16, the fourth sensor 17, the fifth sensor 18, the second insulating tube 19, the clamping kit 20, the first bracket 21, the second bracket 22, the connecting bracket 23, the rack 24, the guide rod 25, the second motor 26, the upper limit switch 27, the protective cover 28, the first motor 29, the connecting plate 30, the lead screw shell 31, the lead screw cover 32, the sliding seat 33, the lower limit switch 34, the first connecting frame 35, the fourth spring 36, the first through hole 41, the screw 42, the insulating barrel 43, the step part 44, the fourth through hole 45, the automatic welding gun stud 100, the inner layer cover 101, the outer layer cover 102, the first sensor 2, the welding jig comprises an insulating ball 103, a first mounting hole 104, a second mounting hole 105, a conductive thimble 106, a guide member 131, a second gasket 132, an insulating base 133, a third through hole 140, a bearing 141, a second through hole 142, a first gasket 151, a pin 161, a fifth through hole 191, a flange end 192, a welding nail 200, a porcelain ring 201, a clamping block 202, a connecting block 203, a third spring 204, an adapter 205, a third sensing member 231, a limiting member 232, a second sensing member 241, a robot 300, a welder 400, a control cabinet 500, a welding member 600, a workbench 700, a swing piece table 800, a first connecting section 2031, a second connecting section 2032, a third connecting section 2033 and a fourth connecting section 2034.

Detailed Description

To further illustrate the technical means and effects of the present invention adopted to achieve the objects of the present invention, the following buckling drawings and preferred embodiments are described in detail below with reference to the following detailed description of the embodiments, structures, features and effects of the present invention.

In the description of the present application, it is to be understood that the terms "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used in the indicated orientations and positional relationships based on the orientation shown in the drawings for convenience in describing the application and for simplicity in description, and are not intended to indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and are not to be considered limiting of the application.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

In this application, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can include, for example, fixed connections, removable connections, or integral connections; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

Examples

Referring to fig. 5 and 7, the automatic porcelain ring clamping device comprises a porcelain ring clamping assembly and a second lifting assembly, the porcelain ring clamping assembly is movably connected to a welding gun assembly of the automatic stud welding gun, the second lifting assembly is connected to the welding gun assembly and the porcelain ring clamping assembly and used for driving the porcelain ring clamping assembly to move relative to the welding gun assembly, and the welding gun assembly is located on a moving path of the porcelain ring clamping assembly and can enable the porcelain ring clamping assembly to be opened.

Referring to fig. 5 to 9, and fig. 12 and 13, the porcelain ring clamping assembly includes a guide rod 25, a first bracket 21, and a clamping kit 20, the second lifting assembly includes a second motor 26 and a transmission assembly, the first bracket 21 is connected to a lower portion of the guide rod 25, the clamping kit 20 is connected to the first bracket 21, the second motor 26 is mounted on the second bracket 22 at an upper portion of the welding gun assembly, an output shaft of the second motor 26 is connected to the transmission assembly, and the transmission assembly is connected to the guide rod 25. The number of the guide rods 25 is two, and the two guide rods 25 are arranged in parallel. The two guide rods 25 are connected through a connecting bracket 23, a third sensing part 231 and a limiting part 232 are mounted on the connecting bracket 23, the connecting bracket 23 can be adjusted up and down relative to the guide rods 25, and the limiting part 232 is located on a moving path of the welding gun assembly and can block the movement of the welding gun assembly. The stop 232 may be a fastener that on the one hand can adjust the position of the connecting bracket 23 relative to the guide rod 25 and on the other hand can be used to abut against the second bracket 22 in the lower position, thereby limiting the limit distance of downward movement of the guide rod 25 relative to the gun body assembly. The first support 21 comprises a large ring body and two small ring bodies, the large ring body and the two small ring bodies are respectively approximately positioned at three vertex positions of a triangle, the large ring body is connected with the small ring bodies through rib plates, the gun head 1 of the gun body assembly is movably arranged in the annular structure of the large ring body in a penetrating mode, and the guide rod 25 is fixedly arranged in the annular structure of the small ring body in a penetrating mode.

Referring to fig. 7 and 8, the driving assembly includes a gear and a rack 24, the gear is connected to an output shaft of the second motor 26, the rack 24 is mounted on the guide rod 25, a length direction of the rack 24 is parallel to a length direction of the guide rod 25, and the gear is engaged with the rack 24.

Referring to fig. 5, 7 and 9, the clamping kit 20 includes a clamping block 202, two connecting blocks 203, two third springs 204 and an adapter tube 205, the adapter tube 205 is connected to the first bracket 21, the two clamping blocks 202, the two connecting blocks 203 and the two third springs 204 are symmetrically hinged to the adapter tube 205, and the upper portion of the gun head 1 of the gun body is inserted into the adapter tube 205; the connecting block 203 includes the first linkage segment 2031 that top-down connects, second linkage segment 2032 and third linkage segment 2033, first linkage segment 2031 articulates on adapter 205, the grip block 202 is connected to the outside of third linkage segment 2033, be connected with fourth linkage segment 2034 on the first linkage segment 2031, the fourth linkage segment 2034 of a connecting block is connected to the one end of third spring 204, the fourth linkage segment 2034 of another connecting block is connected to the other end of third spring 204, the lower extreme of the second linkage segment 2032 on two connecting blocks is the slope form setting to the one side that is close to rifle head 1 place.

The guide rod 25 is sleeved with a fourth spring 36, the upper end of the fourth spring 36 is directly or indirectly connected with the second bracket 22, and the lower end of the fourth spring 36 is directly or indirectly connected with the first bracket 21.

Referring to fig. 1 to 6, the automatic stud welding apparatus includes an automatic stud welding gun 100, a robot 300, a welder 400, and a control cabinet 500, the automatic stud welding gun 100 is mounted on a manipulator of the robot 300, the manipulator is a multi-degree-of-freedom manipulator, the control cabinet 500 is electrically connected to the welder 400 and the automatic stud welding gun 100, and the robot 300 is electrically connected to an electric cabinet and the control cabinet 500 of the robot. The automatic stud welding gun 100 takes the welding nail 200 and the porcelain ring 201 on the placing table 800, sends the welding nail to the position above the weldment 600 of the workbench 700 through the manipulator, and welds the welding nail 200 on the weldment 600 through the automatic stud welding gun 100 (the welding process is described in detail later).

Referring to fig. 1 to 22, an automatic stud welding gun 100 according to the present embodiment includes: a welding gun assembly, a porcelain ring clamping assembly, a first lifting assembly and a second lifting assembly, wherein the first lifting assembly comprises a first motor 29, a lead screw and a slide seat 33, an output shaft of the first motor 29 is directly or indirectly connected to the lead screw, in the embodiment, referring to fig. 14 and fig. 15, the output shaft of the first motor 29 is connected to the lead screw through a belt pulley and a synchronous belt, a protective cover 28 can be covered on the belt pulley and the synchronous belt, the lead screw is installed in a lead screw shell 31 (not shown in the figure), the lead screw shell 31 is a cuboid shell with an opening at one side, the opening side is connected with a lead screw cover body 32, a gap for extending the slide seat is left between the lead screw shell 31 and the lead screw cover body 32, the first motor 29 and the lead screw shell 31 are positioned at the same side of the synchronous belt, a connecting plate 30 for connecting a manipulator is installed at the side of the lead screw, the other side of the slide seat 33 extends out of a gap between the screw shell 31 and the screw cover 32 to be directly connected or indirectly connected with a first connecting frame 35 of a welding gun assembly through a connecting plate, the porcelain ring clamping assembly is movably connected onto the welding gun assembly, the second lifting assembly is connected with the welding gun assembly and the porcelain ring clamping assembly and used for driving the porcelain ring clamping assembly to move relative to the welding gun assembly, and the welding gun assembly is located on a moving path of the porcelain ring clamping assembly and can enable the porcelain ring clamping assembly to be opened.

Referring to fig. 12, 14 and 15, a plurality of limit switches, such as an upper limit switch 27 and a lower limit switch 34, may be disposed on the lead screw housing 31, and an origin switch may be disposed between the upper limit switch 27 and the lower limit switch. The slide 33 or the first connecting frame 35 may be provided with a sensing member for triggering each limit switch, the upper limit switch 27 is used for limiting the upper limit position of the slide 33 relative to the lead screw, the lower limit switch 34 is used for limiting the lower limit position of the slide 33 relative to the lead screw, and the origin position switch is used for limiting the initial position of the slide relative to the lead screw.

Referring to fig. 7 to 15, the welding gun assembly includes a first connecting frame 35, a second connecting frame 22 and a gun body assembly, wherein the first connecting frame 35 is directly or indirectly connected to the sliding base 33, the second connecting frame 22 is connected to the first connecting frame 35 through a fastener, the gun body assembly is connected to the second connecting frame 22, and the second connecting frame 22 is movably arranged on the guide rod 25 in the porcelain ring clamping assembly. The number of the second brackets 22 is two.

Referring to fig. 12 to 15, the outer edge of the first connecting frame 35 is substantially rectangular, and has a rectangular frame structure, a horizontal rib is provided in the rectangular frame, the two vertical side beams of the rectangular frame are connected with the connecting bar, and the first connecting frame 35 can be mounted on the sliding base 33 through a fastener and the connecting bar. The second support 22 includes a large ring body and two small ring bodies, the large ring body and the two small ring bodies are respectively located at three vertex positions of a triangle, the large ring body is connected with the small ring bodies through a rib plate, the two small ring bodies are connected through another rib plate, the rib plate between the two small ring bodies is connected on the first connecting frame 35 through a fastener, the gun barrel 4 of the gun body assembly is fixedly arranged in the annular structure of the large ring body in a penetrating manner, the guide rod 25 is arranged in the annular structure of the small ring body in a penetrating manner, and of course, a bearing or a shaft sleeve and the like which are beneficial to the movement of the guide rod 25 can be arranged in the small ring body.

Referring to fig. 14 to 18, the lance body assembly includes a lance head 1, a first sensor 2, a metal connecting member 3, a lance barrel 4, a metal connecting frame 5, a second sensor 6, a third sensor 7, a first sensing member 8, a first insulating tube 9, a first connecting seat 11, a first spring 12, a second connecting seat 13, a shaft sleeve 14, a second spring 15, a mandrel 16, a fourth sensor 17, a fifth sensor 18 and a second insulating tube 19, the first sensor 2 is disposed inside the lance head 1, the upper end of the lance head 1 is connected to the metal connecting member 3, the first sensor 2 is connected to the metal connecting member 3, the upper end of the metal connecting member 3 is connected to the mandrel 16, the metal connecting frame 5 is connected to the metal connecting member 3, the first insulating tube 9, the second insulating tube 19 and the lance barrel 4 are sequentially sleeved on the lower portion of the mandrel 16 from inside to outside, the second spring 15 is sleeved on the outer wall of the mandrel 16 and is located in the first insulating tube 9, an inward protruding flange can be arranged in the first insulating tube 9, one end of the second spring 15 is connected to the flange in the first insulating tube 9, the other end of the second spring 15 is directly or indirectly connected to the shaft sleeve 14 through the first gasket 151, the first insulating tube 9 is relatively fixedly connected with the mandrel 16 through a fastener, the upper periphery of the mandrel 16 is sequentially sleeved with the bearing 141, the shaft sleeve 14, the second insulating tube 19 and the gun barrel 4 from inside to outside, the upper part in the gun barrel 4 is connected with the first connecting seat 11, the mandrel 16 is connected with the second connecting seat 13, one end of the first spring 12 is directly or indirectly connected to the first connecting seat 11, the other end of the first spring 12 is directly or indirectly connected to the second connecting seat 13, the second connecting seat 13 can be connected with the guide member 131, the guide member 131 penetrates through the first connecting seat 11 and can move relative to the first connecting seat 11, the guide member 131 can be integrally formed with or arranged separately from the mandrel 16, the first spring 12 can be sleeved on the outer wall of the guide member 131, the second connecting seat 13 is positioned above the second insulating tube 19, the first sensing member 8 is connected on the second connecting seat 13, a first through hole 41 for the first sensing member 8 to extend out is formed in the side wall of the gun barrel 4, the first through hole 41 is in an oblong shape, the second sensor 6, the third sensor 7, the fourth sensor 17 and the fifth sensor 18 are arranged on the barrel wall of the gun barrel 4, the third sensor 7 and the fifth sensor 18 are positioned beside the first through hole 41 and used for sensing the first sensing member 8, the third sensor 7 is positioned higher than the fifth sensor 18, the fourth sensor 17 is positioned on one side of the gun barrel 4 close to the rack 24, for sensing the second sensing element 241 on the rack 24, and the second sensor 6 is located on the side of the barrel 4 away from the rack 24 for sensing the third sensing element 231 on the guide rod 25.

Referring to fig. 11 to 15, the gun head 1 is in a stepped tubular structure, the size of the lower portion of the gun head is larger than that of the upper portion of the gun head, and a plurality of gaps are formed in the side wall of the gun head, so that the gun head is beneficial to deformation of the gun head to a certain extent when clamping a welding nail, and the welding nail can be clamped reliably by the inner wall of the gun head. The first sensor 2 may be used to sense whether a weld nail is present in the lance tip 1. The metal connector 3 may be a conductive member such as a copper nut or a shaft-shaped connector made of brass material, and is used to connect the mandrel 16 and the gun head 1.

Referring to fig. 14 to 18, the gun barrel 4 is a stepped cylindrical structure, the upper section is a large-size section, the lower section is a small-size section, the inner wall of the gun barrel is provided with a step portion 44 at the joint of the large-size section and the small-size section, the step portion 44 is used for overlapping a flange end 192 at the upper end of the second insulating tube 19, the upper end and the lower end of the gun barrel 4 are both open, a fourth through hole 45 is formed in the opposite side wall of the small-size section of the gun barrel for embedding a screw 42 and an insulating tube 43, the screw 42 penetrates through a fifth through hole 191 penetrating through the second insulating tube 19 and is connected to the shaft sleeve 14, and the insulating tube 43 is arranged between the screw 42 and the gun barrel 4. The metal connecting frame 5 is L-shaped, the transverse part of the metal connecting frame 5 is connected between the copper nut of the metal connecting piece 3 and the connecting piece, and the upper end of the vertical part can be externally connected with a lead.

Referring to fig. 14 to 18, the second sensor 6 can sense the third sensor 231 on the guide rod 25, and if the third sensor is in a position that can be sensed by the second sensor 6, it indicates that the porcelain ring 201 touches the surface of the welding element, the third sensor 7 can sense the first sensor 8, and if the first sensor 8 is in a position that can be sensed by the third sensor 7, it indicates that the spindle 16 in the gun body assembly moves to a position that causes the first spring 12 to generate a force. The elastic force that the first spring 12 can generate is greater than the elastic force that the second spring 15 can generate. Referring to fig. 8, the fourth sensor 17 is used for sensing the second sensing element 241, and if the second sensing element 241 is located at a position that can be sensed by the fourth sensor 17, it indicates that the porcelain ring clamping assembly moves upward relative to the gun body assembly to a position before the welding nail is clamped, that is, it indicates that the clamping block 202 of the clamping sleeve 20 in the porcelain ring clamping assembly moves to a position that is pushed open by the gun head 1 in the gun body assembly. The fifth sensor 18 is configured to sense the first sensing element 8, and if the first sensing element 8 is located at a position that can be sensed by the fifth sensor 18, that is, the mandrel 16 moves upward to drive the first sensing element 8 to move to a position where the fifth sensor 18 reacts, that is, a position where the mandrel 16 is just jacked up indicates that the welding nail in the gun head 1 of the gun body assembly is located at a position just touching the surface of the welding element. Each sensing element can be a metal element.

Referring to fig. 17 and 18, the first connecting seat 11 is in a circular ring shape, the first connecting seat 11 is fixedly connected with the gun barrel 4, a through hole for the upper end of the guiding element 131 to penetrate through is formed in the middle of the first connecting seat 11, the second connecting seat 13 is in a cylindrical structure, a flange extending inwards is arranged at the bottom of the second connecting seat, an insulating seat 133 is installed in the second connecting seat 13, the insulating seat 133 is in a step-shaped cylindrical structure, the lower portion of the insulating seat 133 is a small-size section, the upper portion of the insulating seat 133 is a large-size section, the connecting portion is in a step shape, the step-shaped connecting portion is lapped at the flange in the second connecting seat 13, the small-size section extends out of the second connecting seat 13, the insulating seat 133 is sleeved on the periphery of the upper end of the mandrel 16, namely. A second spacer 132 is further disposed in the insulating base 133, the second spacer 132 is made of an insulating material, and the second spacer 132 is disposed on the top surface of the mandrel 16 and located between the mandrel 16 and the guiding element 131. The guide member 131 is stepped shaft-shaped, and has a large-sized portion and a small-sized portion, the large-sized portion is located in the second connecting seat 13, the guide member 131 and the second connecting seat 13 can be fastened and connected by a fastening member, the first spring 12 is sleeved on the guide member, one end of the first spring acts on the first connecting seat 11, and the other end of the first spring acts on the large-sized portion of the guide member 131 or acts on the second connecting seat 13.

As shown in fig. 17 and 18, the outer wall of the mandrel 16 is provided with a pin 161, the upper end of the mandrel 16 is provided with a flange, the flange at the upper end of the mandrel 16 is lapped at a step-shaped connection position inside the insulating base 133, the side wall of the bearing 141 is provided with a second through hole 142 for the pin 161 to move up and down, the side wall of the shaft sleeve 14 is provided with a third through hole 140 for the pin 161 to move up and down, the second through hole 142 and the third through hole 140 are both strip-shaped through holes, only the pin 161 can move up and down, but the mandrel and the bearing cannot rotate relatively, that is, the mandrel 16 is ensured to move up and down only relative to the gun barrel 4 but cannot rotate. The bearing 141 may be a bushing, a flat bearing, or the like.

As shown in fig. 17, the upper end of the second insulating tube 19 is a flange end 192, and the second insulating tube is provided with a fifth through hole 191 into which the insulating cylinder 43 is inserted.

Referring to fig. 14, 15, 19 to 22, an anti-collision protection device is applied to an automatic stud welding gun, and has an anti-collision protection effect on the automatic stud welding gun, local features or all features of a welding gun assembly and a second lifting assembly in the automatic stud welding gun are located in a space surrounded by a protection cover, the anti-collision protection device comprises a protection cover 10, the protection cover 10 comprises an inner cover body 101 and an outer cover body 102, the inner cover body 101 and the outer cover body 102 are both made of conductive materials, a gap is reserved between the inner cover body 101 and the outer cover body 102, the inner cover body 101 is connected to a protection circuit through a lead, the outer cover body 102 is connected to the protection circuit through a lead, and the outer cover body 102 can deform and is directly or indirectly communicated with the inner cover body when being collided, so as to conduct the protection circuit. The protective cover 10 may be made of metal.

The protective cover 10 can structurally protect a gun body assembly in an automatic stud welding gun, and can start a machine to be stopped to protect the whole welding gun and prompt and protect an external user after the inner cover body 101 is communicated with the outer cover body 102 after the protective cover is deformed due to collision. Of course, the protection circuit is not limited to the emergency stop protection circuit, and may be an alarm protection circuit or the like.

Referring to fig. 21 and 22, a plurality of conductive pins 106 are disposed between the inner cover 101 and the outer cover 102; the conductive pins 106 may be uniformly distributed on the surface of the inner cover 101 or the outer cover, one end of the conductive pin 106 is connected to the inner cover 101, and a gap is left between the other end of the conductive pin 106 and the outer cover 102, or one end of the conductive pin 106 is connected to the outer cover 102 and a gap is left between the other end of the conductive pin 106 and the inner cover 101. The end of the conductive thimble 106 that has a gap with the corresponding cover body is frustum-shaped, and of course, the end of the conductive thimble may have other shapes.

Referring to fig. 20, 21 and 22, a deformable insulating ball 103 is wrapped around each conductive thimble 106, a through hole for accommodating the conductive thimble 106 is formed in the insulating ball 103, one end of the conductive thimble protrudes out of the surface of the insulating ball 103 to connect with the inner cover or the outer cover, the other end of the conductive thimble does not protrude out of the surface of the insulating ball 103, the outer cover 102 deforms to press the insulating ball 103 when being collided, and the other end of the conductive thimble protrudes out of the surface of the insulating ball to connect the inner cover 101 and the outer cover 102. The insulating ball 103 is deformable after being applied with force and can be restored to an original shape after the external force is removed.

As shown in fig. 19 and 20, the inner shell 101 and the outer shell 102 are U-shaped in cross section. The upper and lower ends of the inner cover 101 and the outer cover 102 are open.

Inner cover 101 and outer cover 102 are connected by fasteners (not shown) made of insulating material. The fastener of insulating material sets up in the marginal position of the inner cover body and the outer cover body. Specifically, as shown in fig. 20, first mounting holes 104 may be formed in two side edges of the inner cover 101, second mounting holes 105 corresponding to the first mounting holes may be formed in two side edges of the outer cover 102, and the first mounting holes 104 and the corresponding second mounting holes 105 may be connected by fasteners made of non-metallic materials, and connected to the connecting strips of the beams on two sides of the first connecting frame 35 of the automatic stud welding gun by the fasteners.

The thickness of inner shell 101 is thicker than the thickness of outer shell 102. The outer cover body is thinner and is easier to deform, thereby being beneficial to realizing conduction with the inner cover body and realizing the protection function.

The outer side of the outer shell 102 facing away from the inner shell is coated with a layer of protective material. The protective material can be paint and the like, can be insulating protective material, and can play a role in protection and beauty.

When the automatic stud welding gun is used, the welding nails 200 are placed on the workpiece placing table 800, the porcelain rings 201 are sleeved on the welding nails 200, the porcelain rings 201 are positioned at the head positions close to the welding nails 200, and the automatic stud welding gun is roughly divided into the following steps:

(1) as shown in fig. 1 to 5, before the automatic stud welding gun 100 is used to load and unload the welding nails, the second motor 26 drives the gear to rotate, drives the rack 24 to move upwards, drives the guide rod 25 to move upwards, thereby driving the first bracket 21 and the clamping sleeve 20 to move upwards, and when the inclined second connecting section 2032 of the connecting block 203 contacts the lance tip 1 in the process of moving the clamping sleeve 20 upwards, because the first connecting section 2031 is hinged with the adapter tube 205, the lance head 1 pushes the second connecting section 2032 open, so the connecting blocks 203 swing outwards around the hinged point, the two connecting blocks 203 are in an open state, the two clamping blocks 202 are in an open state, when the second sensing member 241 on the rack 24 moves to a position that can be sensed by the fourth sensor 17, the second motor 26 stops operating, the two clamping blocks 202 are in an open state, and the bottom surfaces of the two clamping blocks 202 are higher than the bottom surface of the gun head 1, so that subsequent welding nail assembling and disassembling can be conveniently carried out;

(2) when a welding nail is taken, the first motor 29 drives the screw rod to rotate, the sliding seat 33 is driven to move downwards, the gun body assembly is driven to move towards the position close to the welding nail 200 on the swing piece table 800, the gun head 1 is sleeved on the welding nail 200, when the first sensor 2 in the gun head 1 senses the welding nail 200, the second motor 26 loses braking, under the action of the fourth spring 36, the first support 21 moves downwards, the clamping block 202 moves downwards (as shown in fig. 5), the first motor 29 rotates reversely, the sliding seat 33 is driven to move upwards, the gun body assembly is driven to move upwards, namely, the gun head 1 drives the clamped welding nail 200 to move upwards, the first support 21 moves downwards, the clamping block 202 clamps the ceramic ring 201 to move downwards, the head of the welding nail 200 is separated from the ceramic ring 201 (as shown in fig. 6, 7 and 9), when the fourth spring welding nail 200 is pulled upwards to a certain position, the limiting piece 232 abuts against the second support 22 at the lower part, the guide rod can not move downwards any more, the relative distance between the welding nail 200 and the ceramic ring 201 is not enlarged any more, at this time, the bottom surface of the ceramic ring 201 is lower than or flush with the bottom surface of the welding nail 200 (as shown in fig. 10 and 11), the slide seat 33 returns to the initial position, namely the position of the original position switch under the driving of the first motor 29 and the lead screw, and the step of assembling and disassembling the welding nail and the ceramic ring is completed;

(3) when welding a welding nail, the labels of the components can refer to fig. 1, fig. 2, fig. 6, fig. 10, fig. 11, fig. 12, fig. 13, fig. 16, etc., the robot 300 drives the automatic stud welding gun 100 to move above the weldment 600 by a manipulator, the first motor 29 drives the lead screw to rotate, the slide seat 33 is driven to move downwards, the welding nail 200 and the porcelain ring 201 on the welding gun assembly are driven to move towards the direction close to the weldment 600, when the porcelain ring 201 hits the surface of the weldment 600, the second sensor 6 senses the third sensor 231, the mandrel 16 is driven by the lead screw to move continuously, when the welding nail 200 hits the surface of the weldment 600, the fifth sensor 18 senses the first sensor 8, only when the first sensor 2, the second sensor 6 and the fifth sensor 18 sense corresponding components, the first motor 29 starts to rotate reversely, the slide seat 33 is driven to move upwards, so as to drive the mandrel 16 to move upwards, the welding nail 200 is further driven to move upwards, so that a certain distance is formed between the bottom surface of the welding nail 200 and the surface of the weldment 600, arc ignition and combustion are facilitated, a molten pool is formed on the weldment after a preset time, the welding nail can also form a melting zone, the first motor 29 rotates forwards to drive the sliding seat 33 to move downwards, so that the mandrel 16 is driven to move downwards, the welding nail 200 is further driven to move downwards, the welding nail 200 is implanted into the molten pool, the welding nail is welded on the weldment, and in the welding process, the ceramic ring can resist high temperature, so that electric arcs can be focused on the surface of a workpiece, the electric arcs are stabilized, and heat loss is reduced;

(4) after welding, the first motor 29 rotates reversely to drive the sliding seat 33 to move upwards so as to drive the mandrel 16 to move upwards, the gun head 1 is separated from the welding nail 200, the clamping block 202 is separated from the ceramic ring and the welding nail, and the sliding seat 33 moves to the initial position.

And (5) repeating the steps (1) to (4) to repeatedly finish the processes of nail taking and welding of the welding nail. The pendulum platform 800 can be sized as desired to accommodate a greater or more appropriate number of weld nails. Of course, a feeding mechanism of an automatic welding gun such as an automatic nail arranging device (for example, a feeding mechanism suitable for an automatic welding gun disclosed in patent CN 109014517A) may be used to automatically arrange and feed the bulk material of welding nails, and the welding gun is at a fixed position when taking out nails, thereby improving the efficiency.

The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above description, and although the present invention has been disclosed by the preferred embodiment, it is not limited to the present invention, and any person skilled in the art can make modifications or changes equivalent to the above embodiments without departing from the scope of the present invention, but all the modifications, changes and modifications of the above embodiments that do not depart from the technical scope of the present invention are within the scope of the present invention.

Claims (10)

1. The utility model provides an automatic porcelain ring clamping device, is applied to automatic stud welding gun, its characterized in that, including porcelain ring centre gripping subassembly and second lifting unit, porcelain ring centre gripping subassembly swing joint is on automatic stud welding gun's welder subassembly, second lifting unit connects in welder subassembly and porcelain ring centre gripping subassembly for drive porcelain ring centre gripping subassembly removes for the welder subassembly, and the welder subassembly is in on porcelain ring centre gripping subassembly's the moving path and can make porcelain ring centre gripping subassembly open.

2. The automatic porcelain ring clamping device according to claim 1, wherein the porcelain ring clamping assembly comprises a guide rod (25), a first bracket (21) and a clamping assembly (20), the second lifting assembly comprises a second motor (26) and a transmission assembly, the first bracket (21) is connected to the lower portion of the guide rod (25), the clamping assembly (20) is connected to the first bracket (21), the second motor (26) is mounted on a welding gun assembly, an output shaft of the second motor (26) is connected to the transmission assembly, and the transmission assembly is connected to the guide rod (25).

3. The automatic porcelain ring clamping device according to claim 2, wherein the transmission assembly comprises a gear and a rack (24), the gear is connected to an output shaft of the second motor (26), the rack (24) is mounted on the guide rod (25), a length direction of the rack (24) is parallel to a length direction of the guide rod (25), and the gear is engaged with the rack (24).

4. The automatic ceramic ring clamping device according to claim 3, wherein the clamping kit (20) comprises a clamping block (202), a connecting block (203), a third spring (204) and an adapter cylinder (205), the adapter cylinder (205) is connected to the first bracket (21), the clamping block (202), the connecting block (203) and the third spring (204) are all two, the two connecting blocks (203) are symmetrically hinged to the adapter cylinder (205), the two connecting blocks (203) are connected through the third spring (204), and the lower portion of each connecting block (203) is connected with the clamping block (202).

5. The automatic ceramic ring clamping device according to claim 4, wherein the connecting block (203) comprises a first connecting section (2031), a second connecting section (2032) and a third connecting section (2033) which are connected from top to bottom, the first connecting section (2031) is hinged on the adapter cylinder (205), the outer side of the third connecting section (2033) is connected with the clamping block (202), the first connecting section (2031) is connected with the fourth connecting section (2034), one end of the third spring (204) is connected with the fourth connecting section (2034) of one connecting block, the other end of the third spring (204) is connected with the fourth connecting section (2034) of another connecting block, and the lower end of the second connecting section (2032) on the two connecting blocks is arranged in an inclined manner towards the side close to the gun head (1).

6. The automatic porcelain ring clamping device according to any one of claims 3-5, wherein the number of the guide rods (25) is two, the two guide rods (25) are arranged in parallel, each guide rod (25) is sleeved with a fourth spring (36), the upper end of each fourth spring (36) is directly or indirectly connected with the welding gun assembly, and the lower end of each fourth spring (36) is directly or indirectly connected with the first bracket (21).

7. The automatic porcelain ring clamping device according to claim 6, wherein the two guide rods (25) are connected through a connecting bracket (23), a limiting member (232) is installed on the connecting bracket (23), the connecting bracket (23) can be adjusted up and down relative to the guide rods (25), and the limiting member (232) is located on a moving path of the welding gun assembly and can block the movement of the welding gun assembly.

8. The automatic porcelain ring clamping device according to claim 7, wherein a third sensing member (231) is installed on the connection bracket (23), a second sensor (6) is provided on the welding torch assembly to sense the third sensing member (231), a second sensing member (241) is provided at a lower position of the rack (24), and a fourth sensor (17) is provided on the welding torch assembly to sense the second sensing member (241).

9. The automatic porcelain ring clamping device as claimed in any one of claims 3-5, wherein the first bracket (21) comprises a large ring body and two small ring bodies, the large ring body is connected with the small ring bodies through a rib plate, a gun head of a welding gun assembly is movably arranged in the annular structure of the large ring body in a penetrating manner, and the guide rod (25) is fixedly arranged in the annular structure of the small ring body in a penetrating manner.

10. Automatic stud welding gun, characterized by, including the automatic china ring clamping device of any one of claims 1-9, still include the welder subassembly, the welder subassembly includes first link (35), second support (22) and rifle body subassembly, second support (22) is connected to first link (35), rifle body subassembly is connected to second support (22), second support (22) activity sets up on the china ring clamping assembly.

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