CN212257167U - An autonomous unilateral positioning mechanism suitable for multi-specification silicon steel sheets - Google Patents
An autonomous unilateral positioning mechanism suitable for multi-specification silicon steel sheets Download PDFInfo
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- CN212257167U CN212257167U CN202021692950.2U CN202021692950U CN212257167U CN 212257167 U CN212257167 U CN 212257167U CN 202021692950 U CN202021692950 U CN 202021692950U CN 212257167 U CN212257167 U CN 212257167U
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Abstract
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技术领域technical field
本实用新型涉及变压器铁芯硅钢片生产设备领域,具体为一种适用于多规格硅钢片自主单边定位机构。The utility model relates to the field of transformer iron core silicon steel sheet production equipment, in particular to an autonomous unilateral positioning mechanism suitable for multi-specification silicon steel sheets.
背景技术Background technique
随着基建的更新换代和新能源的普及庞大需求,电力的需求与日递增。变压器作为电力输送中的关键设备,其变压器中铁芯质量直接影响变压器的整体性能,因此对变压器铁芯的制作工艺精度要求高。现一台中小型变压器由5000片以上的硅钢片叠加而成,现有技术在对变压器进行叠装时,存在以下缺点:1)采用双边定位技术,对硅钢片宽度精度要求高;2)采用单边定位,一侧固定作为定位一侧拍打硅钢片,容易对硅钢片造成损伤;3)采用两个单元分别完成硅钢片两个方向的定位,具有成本高、费资源浪的缺点。With the upgrading of infrastructure and the huge demand for the popularization of new energy, the demand for electricity is increasing day by day. As a key equipment in power transmission, the quality of the iron core of the transformer directly affects the overall performance of the transformer, so the manufacturing process accuracy of the transformer iron core is high. At present, a small and medium-sized transformer is formed by stacking more than 5,000 silicon steel sheets. The existing technology has the following disadvantages when stacking transformers: 1) The bilateral positioning technology is used, which requires high precision of the width of the silicon steel sheets; 2) The single-sided positioning technology is used. Side positioning, one side is fixed as the positioning and the other side beats the silicon steel sheet, which is easy to cause damage to the silicon steel sheet; 3) Two units are used to complete the positioning of the silicon steel sheet in two directions, which has the disadvantages of high cost and waste of resources.
实用新型内容Utility model content
本实用新型的目的是提供一种适用于多规格硅钢片自主单边定位机构,可以有效解决背景技术中的问题。The purpose of the utility model is to provide an autonomous unilateral positioning mechanism suitable for multi-specification silicon steel sheets, which can effectively solve the problems in the background technology.
实现上述目的的技术方案是:一种适用于多规格硅钢片自主单边定位机构,其特征在于:包括固定支架,固定支架上设置有沿长度方向水平布置的定位支撑平台,定位支撑平台用于放置硅钢片,硅钢片定位支撑平台包括沿长度方向布置的毛刷板,毛刷板包括底板,底板宽度方向的两侧设置有刷毛,两侧的刷毛之间设置有沿同一直线布置的支撑板和直线模组,毛刷板的刷毛朝上,毛刷板、支撑板的上端面位于同一平面上,所述直线模组上可位移的连接有用于硅钢片端部定位的端部定位块;The technical solution for achieving the above purpose is: an autonomous unilateral positioning mechanism suitable for multi-specification silicon steel sheets, which is characterized in that it includes a fixed bracket, and a positioning support platform horizontally arranged along the length direction is arranged on the fixed bracket, and the positioning support platform is used for Place the silicon steel sheet, the silicon steel sheet positioning support platform includes a brush plate arranged along the length direction, the brush plate includes a bottom plate, bristles are arranged on both sides of the width direction of the bottom plate, and a support plate arranged along the same straight line is arranged between the bristles on both sides and the linear module, the bristles of the brush plate face upward, the upper end surfaces of the brush plate and the support plate are located on the same plane, and the linear module is displaceably connected with an end positioning block for positioning the end of the silicon steel sheet;
硅钢片定位支撑平台上设置有间隔布置的单边定位块和防护板,单边定位块采用非导磁材料制成,单边定位块和防护板横向水平布置、并且下边沿不高于定位支撑平台的上端面,所述固定支架上还安装有驱动防护板和单片定位块相向或背向运动的驱动机构,所述单边定位块的外侧设置有多个磁性模块。The silicon steel sheet positioning support platform is provided with spaced unilateral positioning blocks and protective plates. The unilateral positioning blocks are made of non-magnetic conductive materials. The unilateral positioning blocks and protective plates are horizontally arranged horizontally, and the lower edge is not higher than the positioning support. On the upper end face of the platform, the fixing bracket is also provided with a driving mechanism for driving the protective plate and the single-piece positioning block to move toward or away from each other, and a plurality of magnetic modules are arranged on the outer side of the single-side positioning block.
进一步地,所述毛刷板分别通过多根隔离柱安装在固定支架上,支撑板安装在毛刷板的底板上,所述直线模组穿过毛刷板的底板并安装在固定支架上。Further, the brush plates are respectively installed on the fixed bracket through a plurality of isolation columns, the support plate is installed on the bottom plate of the brush plate, and the linear module passes through the bottom plate of the brush plate and is installed on the fixed bracket.
进一步地,驱动机构包括沿宽度方向设置在固定支架上、并位于定位支撑平台下方的丝杆,丝杆的两端通过丝杆座安装固定支架上,丝杆一端的固定支架上安装有驱动丝杆转动的电机,丝杆两侧的螺纹旋向相反,丝杆两侧的螺纹旋向相反、并分别螺纹连接有丝杆螺母,两侧丝杆螺母上分别连接有第一连接座,所述单边定位块、防护板分别与对应侧的第一连接座连接,第一连接座的相对侧均设置有与毛刷板的底板位置相对应的开口,使得第一连接座随单边定位块和防护板相向运动时避开毛刷板的底板;Further, the driving mechanism includes a screw rod arranged on the fixed bracket along the width direction and located under the positioning support platform, both ends of the screw rod are mounted on the fixed bracket through the screw rod seat, and a driving wire is installed on the fixed bracket at one end of the screw rod. In the motor for the rotation of the rod, the screw threads on both sides of the screw rod are rotated in opposite directions, the screw threads on both sides of the screw rod are rotated in opposite directions, and screw nuts are respectively threadedly connected, and first connection seats are respectively connected to the screw nuts on both sides. The unilateral positioning block and the protective plate are respectively connected with the first connecting seat on the corresponding side, and the opposite side of the first connecting seat is provided with an opening corresponding to the position of the bottom plate of the brush plate, so that the first connecting seat follows the unilateral positioning block. Avoid the bottom plate of the brush plate when moving towards the protective plate;
丝杆的两侧对称设置有安装在固定支架上的滑轨,滑轨与丝杆平行布置、并位于支撑平台的下方,滑轨两端分别滑动安装有滑块,防护板、单边定位块同时还分别通过第二连接座安装在对应侧的滑块上,两根滑轨两端滑块上连接的第二连接座的相对侧均设置有与毛刷板的底板位置相对应的开口,使得第二连接座随定位块和防护板相向运动时避开毛刷板的底板。The two sides of the screw rod are symmetrically provided with slide rails installed on the fixed bracket. The slide rails are arranged in parallel with the screw rod and are located under the support platform. The two ends of the slide rail are respectively slidably installed with sliders, protective plates, and unilateral positioning blocks. At the same time, it is also installed on the slider on the corresponding side through the second connecting seat. The opposite sides of the second connecting seat connected to the sliders at both ends of the two slide rails are provided with openings corresponding to the position of the bottom plate of the brush plate. The second connecting seat avoids the bottom plate of the brush plate when the positioning block and the protective plate move toward each other.
进一步地,磁性模块包括采用非磁性材料制成的缸体,缸体的一端贴合在单边定位块的外壁上,缸体内设置有活塞,缸体与活塞之间设置有密封圈,活塞将缸体分隔为两个相互独立的腔体靠近单边定位块一侧的活塞上安装有磁体,缸体上设置有连通其中一侧腔体的第一介质口以及连通另一侧腔体的第二介质口。Further, the magnetic module includes a cylinder made of non-magnetic material, one end of the cylinder is attached to the outer wall of the unilateral positioning block, a piston is arranged in the cylinder, a sealing ring is arranged between the cylinder and the piston, and the piston The cylinder is divided into two independent cavities. A magnet is installed on the piston on the side close to the unilateral positioning block. The second medium port.
进一步地,所述磁性模块为电磁体。Further, the magnetic module is an electromagnet.
本实用新型的有益效果:The beneficial effects of the present utility model:
本实用新型采用磁力实现单边定位技术,对硅钢片的宽度精度放宽,提高了定位精度及准确性。The utility model adopts the magnetic force to realize the unilateral positioning technology, relaxes the width precision of the silicon steel sheet, and improves the positioning precision and accuracy.
本实用新型的硅钢片自主靠近单侧定位面,不会对硅钢片损伤。The silicon steel sheet of the utility model autonomously approaches the unilateral positioning surface and will not damage the silicon steel sheet.
相对于现有技术中两个单元的定位手段,本实用新型缩减了一个单元,提高了效率,减小了设备占地面积。Compared with the positioning means of two units in the prior art, the utility model reduces one unit, improves the efficiency, and reduces the floor space of the equipment.
本实用新型采用磁力实现硅钢片自主定位,没有太大的摩擦和传送机构,噪声污染减小。The utility model adopts the magnetic force to realize the self-positioning of the silicon steel sheet, without too much friction and transmission mechanism, and the noise pollution is reduced.
附图说明Description of drawings
图1为第一实施例的俯视图;1 is a top view of the first embodiment;
图2为图1的后视图;Fig. 2 is the rear view of Fig. 1;
图3为图2中A-A向剖视图;Fig. 3 is A-A sectional view in Fig. 2;
图4为图1的右视图;Fig. 4 is the right side view of Fig. 1;
图5为第一实施例中磁性模块的结构示意图;5 is a schematic structural diagram of a magnetic module in the first embodiment;
图6为硅钢片定位状态的结构示意图。FIG. 6 is a schematic structural diagram of the positioning state of the silicon steel sheet.
具体实施方式Detailed ways
第一实施例first embodiment
如图1-6所示,本实用新型包括固定支架1,固定支架1上沿长度方向设置有水平布置的定位支撑平台2,定位支撑平台2用于支撑放置硅钢片3,硅钢片定位支撑平台2包括沿长度方向布置的毛刷板6,毛刷板6通过多根隔离柱7安装在固定支架1上,毛刷板6包括底板6.1,底板6.1宽度方向的两侧设置有刷毛6.2,两侧的刷毛6.2之间设置有沿同一直线布置的支撑板4和直线模组5,支撑板4为碳纤维板,支撑板4通过支腿安装在毛刷板6的底板6.1上,直线模组5穿过毛刷板6的底板6.1并安装在固定支架1上。As shown in Figures 1-6, the present invention includes a
毛刷板6、支撑板4的上端面位于同一平面上,直线模组上可位移的连接有用于硅钢片端部定位的端部定位块,端部定位块8凸出毛刷板6、支撑板4的上端面,端部定位块8的定位侧设置为与硅钢片3端面平行的斜面。The upper end surfaces of the
硅钢片定位支撑平台2上设置有间隔布置的单边定位块9和防护板10,单边定位块9采用非导磁材料制成,单边定位块9和防护板10沿固定支架1的长度方向水平布置、并且下边沿不高于定位支撑平台2的上端面,固定支架1上还安装有驱动防护板9和单片定位块10相向或背向运动的驱动机构11,驱动机构11包括沿宽度方向设置在固定支架1上、并位于定位支撑平台2下方的丝杆12,丝杆12的两端通过丝杆座13安装固定支架1上,丝杆12一端的固定支架1上安装有驱动丝杆12转动的电机28,丝杆12两侧的螺纹旋向相反,丝杆12两侧的螺纹旋向相反、并分别螺纹连接有丝杆螺母30,两侧丝杆螺母30上分别连接有第一连接座14,所述单边定位块9、防护板10分别与对应侧的第一连接座14连接,第一连接座14的相对侧均设置有与毛刷板6的底板位置相对应的开口15,使得第一连接座14随单边定位块9和防护板10相向运动时避开毛刷板6的底板。The silicon steel sheet
丝杆12的两侧对称设置有安装在固定支架1上的滑轨16,滑轨16与丝杆12平行布置、并位于支撑平台2的下方,滑轨16两端分别滑动安装有滑块17,防护板10、单边定位块9同时还分别通过第二连接座18安装在对应侧的滑块17上,两根滑轨16两端滑块17上连接的第二连接座18的相对侧均设置有与毛刷板6的底板位置相对应的开口31,使得第二连接座18随定位块9和防护板10相向运动时避开毛刷板6的底板。Two sides of the
防护板10、单边定位块9分别安装在第一连接座14、第二连接座18的内侧面上,第一连接座14、第二连接座18均包括底板19以及连接在底板19两侧的侧板20,与单边定位块9连接的第一连接座14、第二连接座18的两侧板20之间安装有磁性模块21,磁性模块21包括采用非磁性材料制成的缸体22,缸体22的一端贴合在单边定位块9的外壁上,缸体22内设置有活塞23,缸体22与活塞23之间设置有密封圈,活塞23将缸体22分隔为两个相互独立的腔体24靠近单边定位块9一侧的活塞23上安装有磁体25,缸体22上设置有连通其中一侧腔体的第一介质口26以及连通另一侧腔体的第二介质口27。The
本实用新型的工作过程:The working process of the utility model:
1)电机28驱动丝杆12转动,两侧的丝杆螺母带动单边定位块9和防护板10相背运动至外侧,直线模组5驱动端部定位块8向外运行至最外端。1) The
2) 将硅钢片3置于定位支撑平台2上。2) Place the silicon steel sheet 3 on the
3)电机28驱动丝杆12转动,两侧的丝杆螺母带动单边定位块9和防护板10相向运动,直线模组5驱动端部定位块8对硅钢片3的端部进行定位,同时磁性模块21的第二介质口27通入高压介质,活塞23驱动磁体25向前贴合在缸体22的内壁上,此时硅钢片3在磁力的作用下向单边定位块9一侧进行单侧边定位,最终完成硅钢片3的整体定位。3) The
4)由下一工序的设备吸住硅钢片,电机28驱动丝杆12转动,两侧的丝杆螺母带动单边定位块9和防护板10向两侧回位,直线模组5驱动端部定位块8向外回位,活塞23驱动磁体25向后回位。4) The silicon steel sheet is sucked by the equipment in the next process, the
5)重复布置2)-4),循环对硅钢片进行定位。5) Repeat arrangement 2)-4), and cyclically locate the silicon steel sheet.
第二实施例Second Embodiment
第二实施例与第一实施例的区别在于:磁性模块采用电磁铁、并贴合设置在单边定位块的外壁上,在对硅钢片进行定位时,电磁铁通电形成磁体,定位完成后电磁铁断电。The difference between the second embodiment and the first embodiment is that the magnetic module adopts an electromagnet and is attached to the outer wall of the unilateral positioning block. When positioning the silicon steel sheet, the electromagnet is energized to form a magnet. After the positioning is completed, the electromagnetic Iron power outage.
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