CN212255632U - An LED lamp performance testing device - Google Patents
An LED lamp performance testing device Download PDFInfo
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- CN212255632U CN212255632U CN202020808636.XU CN202020808636U CN212255632U CN 212255632 U CN212255632 U CN 212255632U CN 202020808636 U CN202020808636 U CN 202020808636U CN 212255632 U CN212255632 U CN 212255632U
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Abstract
Description
技术领域technical field
本实用新型涉及灯管检测领域,尤其涉及一种LED灯管性能检测装置。The utility model relates to the field of lamp tube detection, in particular to an LED lamp tube performance detection device.
背景技术Background technique
LED灯管也俗称光管、日光灯管,其光源采用LED作为发光体。LED日光灯相比白炽灯节电高达80%以上,寿命为普通灯管的10倍以上,几乎是免维护,不存在要经常更换灯管、镇流器、起辉器的问题,约一年下来节省的费用就可以换回成本。绿色环保型的半导体光源,光线柔和,光谱纯,有利于工人的视力保护及身体健康,6000K的冷光源给人视觉上清凉的感受,有助于集中精神,提高效率,一般用于普通照明,写字楼,商场,酒楼,学校,家庭,工厂等室内照明。LED tube is also commonly known as light tube and fluorescent tube, and its light source uses LED as the illuminant. Compared with incandescent lamps, LED fluorescent lamps save electricity by more than 80%, and their lifespan is more than 10 times that of ordinary lamps. They are almost maintenance-free. There is no problem of frequent replacement of lamps, ballasts and starters. The savings can be exchanged for the cost. Green and environmentally friendly semiconductor light source, with soft light and pure spectrum, is beneficial to workers' vision protection and physical health. The 6000K cold light source gives people a visually cool feeling, which helps to concentrate and improve efficiency. It is generally used for general lighting. Office buildings, shopping malls, restaurants, schools, homes, factories and other indoor lighting.
LED灯管在生产完成后需要对其进行性能检测后方可包装出厂,然后投放至市场售卖使用,而传统的LED灯管检测一般是通过人工手动完成的,在检测过程中无法同时将其两端进行固定,从而使其产生晃动,导致其检测效率较低,因此,为了解决此类问题,我们提出了一种LED灯管性能检测装置。After the production of LED lamps, they need to be tested for their performance before they can be packaged and then put on the market for sale. However, the traditional LED lamp inspection is generally done manually, and both ends cannot be inspected at the same time during the inspection process. It is fixed to make it shake, resulting in low detection efficiency. Therefore, in order to solve such problems, we propose a LED lamp performance detection device.
实用新型内容Utility model content
本实用新型提出的一种LED灯管性能检测装置,解决了现有的LED灯管检测效率低的问题。The device for detecting the performance of an LED lamp tube proposed by the utility model solves the problem of low detection efficiency of the existing LED lamp tube.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种LED灯管性能检测装置,包括检测台,所述检测台的两侧均固定安装有呈横向设置的安装板,且两个所述安装板顶端固定连接有倒置U型的安装架,所述安装架的两侧内壁均固定安装有呈横向设置的夹紧气缸,且所述夹紧气缸的活塞杆端部均固定连接有绝缘板,所述绝缘板远离夹紧气缸的一端固定连接有导电板,两个所述导电板上均连接有导线,所述安装架的顶端内壁安装有电源盒,其中一条所述导线与电源盒内部的电源连接,所述安装架的顶端安装有指示灯,且两条所述导线的端部均与指示灯的接线端口连接,所述检测台的顶端滑动安装有活动板,且所述活动板的底端固定连接有移动板,所述检测台的底端固定安装有上料气缸,且所述上料气缸的活塞杆端部与移动板固定连接,所述检测台的底端四角均固定安装有支撑柱。A device for testing the performance of an LED lamp tube, comprising a testing table, two sides of the testing table are fixedly installed with horizontally arranged mounting plates, and the tops of the two mounting plates are fixedly connected with an inverted U-shaped mounting frame, so The inner walls on both sides of the mounting frame are fixedly installed with clamping cylinders arranged horizontally, and the ends of the piston rods of the clamping cylinders are fixedly connected with insulating plates, and one end of the insulating plates away from the clamping cylinders is fixedly connected with Conductive plates, two conductive plates are connected with wires, a power supply box is installed on the top inner wall of the mounting frame, one of the wires is connected to the power supply inside the power supply box, and an indicator light is installed on the top of the mounting frame , and the ends of the two wires are connected to the wiring port of the indicator light, the top of the detection table is slidably installed with a movable plate, and the bottom end of the movable plate is fixedly connected with a movable plate. A feeding cylinder is fixedly installed at the bottom end, and the end of the piston rod of the feeding cylinder is fixedly connected with the moving plate, and the four corners of the bottom end of the testing table are fixedly installed with support columns.
优选的,所述安装架的顶端内壁固定安装有两个关于其中线呈对称分布的理线环,且所述导线穿过理线环,理线环能够有效对导线进行整理,防止导线下垂导致的缠绕现象。Preferably, the top inner wall of the mounting frame is fixedly installed with two wire management rings symmetrically distributed with respect to the center line, and the wires pass through the wire management rings, and the wire management rings can effectively organize the wires and prevent the wires from sagging. entanglement phenomenon.
优选的,所述活动板的顶端沿其长度方向安装有橡胶夹板,且所述橡胶夹板呈敞口状设置,橡胶夹板能够稳定的将待检测的LED灯管进行限位,防止其在活动板上晃动。Preferably, a rubber splint is installed on the top of the movable plate along its length direction, and the rubber splint is arranged in an open shape. shake up.
优选的,所述检测台上设置有移动槽,且所述移动槽与移动板匹配,且移动板滑动安装在移动槽的内部,移动槽能够保证移动板的稳定性,既保证LED灯管的上料稳定性。Preferably, the detection table is provided with a moving groove, and the moving groove is matched with the moving plate, and the moving plate is slidably installed inside the moving groove, and the moving groove can ensure the stability of the moving plate and ensure the stability of the LED lamp. Feeding stability.
优选的,所述移动槽远离上料气缸的一侧内壁安装有接近开关,接近开关用于检测移动板的移动位置。Preferably, a proximity switch is installed on the inner wall of one side of the moving groove away from the feeding cylinder, and the proximity switch is used to detect the moving position of the moving plate.
优选的,所述活动板的底端固定安装有两个关于其中线呈对称分布的限位块,所述检测台的顶端设有两条结构相同的限位槽,且所述限位块滑动安装在限位槽的内部,限位块以及限位槽同样可以保证活动板在移动过程中的稳定性。Preferably, the bottom end of the movable plate is fixedly installed with two limit blocks symmetrically distributed with respect to the center line, the top of the detection table is provided with two limit grooves with the same structure, and the limit blocks slide Installed inside the limit slot, the limit block and the limit slot can also ensure the stability of the movable plate during the movement.
优选的,所述检测台的一侧固定安装有控制箱,控制箱内部安装有控制器,且控制器的输入端与接近开关连接,控制器的输出端与上料气缸和夹紧气缸连接,且控制器的型号为DATA-7311。Preferably, a control box is fixedly installed on one side of the detection table, a controller is installed inside the control box, the input end of the controller is connected with the proximity switch, and the output end of the controller is connected with the feeding cylinder and the clamping cylinder, And the model of the controller is DATA-7311.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1、通过将灯管放置在活动板顶端的橡胶夹板之间夹紧,并且通过上料气缸推动移动板在移动槽内部滑动,使其带动活动板以及灯管实现稳定移动,从而在上料的过程中保持稳定。1. By placing the lamp tube between the rubber splints at the top of the movable plate and clamping, and pushing the movable plate to slide inside the moving groove through the feeding cylinder, so that it drives the movable plate and the lamp tube to achieve stable movement, so as to realize the stable movement of the movable plate and the lamp tube. remain stable during the process.
2、通过移动板靠近接近开关,使得上料气缸停止,并且夹紧气缸推动绝缘板以及导电板的整体进行移动,使得两个导电板与灯管的两端接触,实现通电回路,并且通过观察指示灯是否点亮能够有效的对该LED灯管进行性能检测,判定其是否属于合格产品,代替了人工检测程序,减轻工人劳动量,同时检测更加稳定,提高了LED灯管的检测效率。2. By moving the plate close to the proximity switch, the feeding cylinder stops, and the clamping cylinder pushes the insulating plate and the conductive plate as a whole to move, so that the two conductive plates are in contact with both ends of the lamp tube to realize the energization circuit, and through observation Whether the indicator light is lit can effectively test the performance of the LED tube to determine whether it is a qualified product, replacing the manual testing procedure, reducing the labor workload of workers, and at the same time, the detection is more stable, and the detection efficiency of the LED tube is improved.
综上所述,该装置能够对生产完成的LED灯管实现稳定上料,并且能够代替人工对其进行性能检测,减轻工人劳动量的同时,也提高了LED灯管的检测效率。To sum up, the device can realize stable feeding of the finished LED lamps, and can replace manual performance testing, which can reduce the labor workload of workers and improve the detection efficiency of LED lamps.
附图说明Description of drawings
图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.
图2为本实用新型的内部结构剖视图。FIG. 2 is a cross-sectional view of the internal structure of the utility model.
图3为本实用新型的侧面结构示意图。Fig. 3 is the side structure schematic diagram of the utility model.
图4为本实用新型的俯视图。FIG. 4 is a top view of the utility model.
图中标号:1检测台、2支撑柱、3上料气缸、4控制箱、5安装板、6安装架、7夹紧气缸、8绝缘板、9导电板、10活动板、11橡胶夹板、12导线、13理线环、14电源盒、15指示灯、16限位槽、17限位块、18移动板、19接近开关、20移动槽。Labels in the figure: 1 testing table, 2 supporting column, 3 feeding cylinder, 4 control box, 5 mounting plate, 6 mounting frame, 7 clamping cylinder, 8 insulating plate, 9 conductive plate, 10 movable plate, 11 rubber splint, 12 wires, 13 wire rings, 14 power boxes, 15 indicator lights, 16 limit slots, 17 limit blocks, 18 moving boards, 19 proximity switches, and 20 moving slots.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
参照图1-4,一种LED灯管性能检测装置,包括检测台1,所述检测台1的两侧均固定安装有呈横向设置的安装板5,且两个所述安装板5顶端固定连接有倒置U型的安装架6,所述安装架6的两侧内壁均固定安装有呈横向设置的夹紧气缸7,且所述夹紧气缸7的活塞杆端部均固定连接有绝缘板8,所述绝缘板8远离夹紧气缸7的一端固定连接有导电板9,两个所述导电板9上均连接有导线12,所述安装架6的顶端内壁安装有电源盒14,其中一条所述导线与电源盒14内部的电源连接,所述安装架6的顶端安装有指示灯15,且两条所述导线12的端部均与指示灯15的接线端口连接,所述检测台1的顶端滑动安装有活动板10,且所述活动板10的底端固定连接有移动板18,所述检测台1的底端固定安装有上料气缸3,且所述上料气缸3的活塞杆端部与移动板18固定连接,所述检测台1的底端四角均固定安装有支撑柱2,所述安装架6的顶端内壁固定安装有两个关于其中线呈对称分布的理线环13,且所述导线12穿过理线环13,所述活动板10的顶端沿其长度方向安装有橡胶夹板11,且所述橡胶夹板11呈敞口状设置,所述检测台1上设置有移动槽20,且所述移动槽20与移动板18匹配,且移动板18滑动安装在移动槽20的内部,所述移动槽20远离上料气缸3的一侧内壁安装有接近开关19,所述活动板10的底端固定安装有两个关于其中线呈对称分布的限位块17,所述检测台1的顶端设有两条结构相同的限位槽16,且所述限位块17滑动安装在限位槽16的内部,所述检测台1的一侧固定安装有控制箱4,控制箱4内部安装有控制器,且控制器的输入端与接近开关19连接,控制器的输出端与上料气缸3和夹紧气缸7连接,且控制器的型号为DATA-7311。1-4, an LED lamp performance testing device includes a testing table 1, two sides of the testing table 1 are fixedly installed with horizontally arranged
工作原理:该装置在使用时,先将待检测的LED灯管放置在活动板10顶端的橡胶夹板11之间夹紧,然后启动上料气缸3,使其推动移动板18在移动槽20内部滑动,并且当移动板18靠近接近开关19时,接近开关19将信号传输给控制箱4内部的控制器,控制器使得上料气缸3停止,并且启动夹紧气缸7,使得夹紧气缸7推动绝缘板8以及导电板9的整体向LED灯管靠近,使得两个导电板9分别与LED灯管的两端接触,若该LED灯管的性能正常,则完成通电回路,此时指示灯15点亮,若该LED灯管无法正常运行,则无法连接成通电回路,此时指示灯15无法点亮,然后再通过控制箱4内部的控制器将夹紧气缸7和上料气缸3先后反向运行,将灯管从橡胶夹板11上取下,并且对其进行分类放置,然后再安装下一个待检测的LED灯管进行性能检测,重复上述操作即可。Working principle: When the device is in use, first place the LED lamp to be detected between the
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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CN113721165A (en) * | 2021-09-07 | 2021-11-30 | 深圳市耐明光电有限公司 | Intelligent leakage detection and dimming device for fluorescent lamp |
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