CN212245902U - Device is adjusted well in overhead traveling crane hook rotation - Google Patents
Device is adjusted well in overhead traveling crane hook rotation Download PDFInfo
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- CN212245902U CN212245902U CN202020428725.1U CN202020428725U CN212245902U CN 212245902 U CN212245902 U CN 212245902U CN 202020428725 U CN202020428725 U CN 202020428725U CN 212245902 U CN212245902 U CN 212245902U
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Abstract
Description
技术领域technical field
本实用新型涉及起重装置技术领域,具体涉及一种天车钩旋转对正装置。The utility model relates to the technical field of lifting devices, in particular to a rotary aligning device for a crane coupler.
背景技术Background technique
天车是生产车间的一种重要的吊运设备,当其起吊重物后,常常需要对重物的方向进行调整。对于重量较轻的物体,可人工转动所吊运的物体即可使其方向得到调整;如吊运的是大型的重量较大的物体,如人工进行方向调整,则既费力又费时。尤其是在钢厂的废钢车间里,所吊运的铁水包盖往往在7吨左右,甚至更重。当装有铁水包的铁水车进入车间后,先将铁水包的包盖吊起,然后向铁水包内添加废钢,添加完毕后需要将包盖重新盖在铁水包上。这时就需要现场操作者使用6米长铁管手动推动包盖找准合适角度,确定包盖与铁水包对正后再将铁水包盖盖在铁水车上。对正使角度准确率低需反复调整,而且经常发生撞击铁水包口导致铁水包口及包盖耐火材料脱落,这影响铁水包及包盖的使用寿命。The crane is an important lifting equipment in the production workshop. When it lifts heavy objects, it is often necessary to adjust the direction of the heavy objects. For objects with light weight, the direction of the object can be adjusted by manually rotating the object; if it is a large object with a large weight, it is laborious and time-consuming to adjust the direction manually. Especially in the scrap workshop of steel mills, the hoisted ladle cover is often about 7 tons, or even heavier. When the hot metal truck with the hot metal ladle enters the workshop, first lift the lid of the hot metal ladle, and then add scrap steel to the hot metal ladle. At this time, the on-site operator needs to use a 6-meter-long iron pipe to manually push the cover to find the appropriate angle, and then make sure that the cover is aligned with the molten iron ladle, and then cover the molten iron ladle cover on the molten iron truck. Alignment makes the angle accuracy low and requires repeated adjustment, and often hits the ladle mouth and causes the ladle mouth and the refractory material of the ladle to fall off, which affects the service life of the ladle and the ladle.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在的缺点,提出了一种天车钩旋转对正装置。The purpose of the utility model is to solve the shortcomings existing in the prior art, and proposes a rotating alignment device for a crown coupler.
为解决上述问题,本实用新型所采用的技术方案是:In order to solve the above-mentioned problems, the technical scheme adopted by the present utility model is:
一种天车钩旋转对正装置,其包括设置在天车钩上的主钩座一侧的安装板,所述安装板底面与主钩座底面位于同一平面,所述安装板上面设有驱动轴向下的减速电机,所述驱动轴贯穿设置在安装板上对应的孔内且与该孔为间隙配合,所述驱动轴下端设有与驱动轴滑动连接的主动齿轮,所述主动齿轮和驱动轴为键连接,所述天车钩上与主钩座转动连接的主钩上设有与主动齿轮啮合的从动齿轮;所述减速电机上设有与其电连接的控制器。A crane hook rotation aligning device, which includes a mounting plate arranged on one side of a main hook seat on the overhead hook, the bottom surface of the mounting plate and the bottom surface of the main hook seat are located on the same plane, and a driving axial direction is arranged on the mounting plate. The lower end of the drive shaft is provided with a driving gear that is slidably connected to the driving shaft, and the driving shaft and the driving shaft For key connection, the main hook rotatably connected with the main hook seat on the crown hook is provided with a driven gear meshed with the driving gear; the deceleration motor is provided with a controller electrically connected with it.
进一步的,所述主动齿轮和从动齿轮外设有护罩,所述护罩上端固定在钩座和安装板上,所述护罩下部设有用于使主钩通过的孔,所述减速电机安装在护罩外。Further, the driving gear and the driven gear are provided with a shield, the upper end of the shield is fixed on the hook seat and the mounting plate, the lower part of the shield is provided with a hole for the main hook to pass through, and the reduction motor Installed outside the hood.
进一步的,所述主动齿轮一端设有环形槽,该环形槽内设有与其转动连接的拨叉,所述拨叉包括与环形槽配合的半圆形的叉体,所述叉体在靠近护罩一侧固定有螺杆,所述螺杆贯穿设置在护罩靠近主动齿轮一侧的条形孔内,所述螺杆与该条形孔为滑动配合,该条形孔与主动齿轮中心线平行;所述螺杆在靠近护罩的内侧设有凸台,所述螺杆在靠近护罩的外侧设有手轮,所述手轮与螺杆为螺纹连接。Further, one end of the driving gear is provided with an annular groove, the annular groove is provided with a shifting fork rotatably connected with it, the shifting fork includes a semicircular fork body matched with the annular groove, and the fork body is close to the guard. A screw rod is fixed on one side of the cover, the screw rod penetrates and is arranged in a strip hole on the side of the shield close to the driving gear, the screw rod and the strip hole are in sliding fit, and the strip hole is parallel to the center line of the driving gear; The screw rod is provided with a boss on the inner side close to the shield, the screw rod is provided with a hand wheel on the outer side close to the shield, and the hand wheel is connected with the screw rod by a thread.
进一步的,所述护罩上在与减速电机相对的一侧设有配重块。Further, a counterweight is provided on the shield on the side opposite to the deceleration motor.
进一步的,所述控制器包括与其电连接的无线接收器和与无线接收器无线连接的无线发射器。Further, the controller includes a wireless receiver electrically connected thereto and a wireless transmitter wirelessly connected with the wireless receiver.
进一步的,所述无线发射器设有高速正转、高速反转、低速正转和低速反转四个通道。Further, the wireless transmitter is provided with four channels of high-speed forward rotation, high-speed reverse rotation, low-speed forward rotation and low-speed reverse rotation.
本实用新型的积极效果为:The positive effects of the present utility model are:
本实用新型配有无线发射器,可通过减速电机带动天车钩进行高速和低速双向转动,代替人工将吊起的重物进行水平旋转对正操作,可大幅提高工作效率,降低劳动强度,降低危险性,同时旋转和对正的操作也更加精准和方便。当电气系统或减速电机出现故障时,可临时使用人工进行旋转和对正的操作,避免因故障对生产造成影响。The utility model is equipped with a wireless transmitter, which can drive the overhead coupler to perform high-speed and low-speed bidirectional rotation through a deceleration motor, instead of manually rotating and aligning the hoisted heavy objects horizontally, which can greatly improve work efficiency, reduce labor intensity and reduce risks At the same time, the operation of rotation and alignment is more precise and convenient. When the electrical system or geared motor fails, manual rotation and alignment operations can be temporarily used to avoid the impact on production due to the failure.
本实用新型通过在某钢厂废钢车间使用,在加装本实用新型后,可使包盖准确无误的与铁水包口对接,有效避免了包盖与铁水包口的撞击,延长铁水包和包盖的使用寿命。原此岗位需天车工和3名炉前工配合完成,改造后减少3名炉前工,由天车工即可独立完成操作,减少了用工,节省生产成本。The utility model is used in a scrap steel workshop of a steel plant. After the utility model is installed, the ladle cover can be accurately connected with the ladle mouth, the collision between the ladle cover and the ladle mouth can be effectively avoided, and the ladle and the ladle can be extended. Service life of the cover. Originally, this position required the cooperation of the crane operator and 3 furnace front workers. After the transformation, 3 furnace front workers were reduced, and the crane operator can complete the operation independently, which reduces labor and saves production costs.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图中,1、配重块;2、滑轮;3、主钩座;4、减速电机;5、安装板;6、主动齿轮;7、手轮;8、螺杆;9、叉体;10、主钩;11、从动齿轮;12、护罩。In the figure, 1, counterweight; 2, pulley; 3, main hook seat; 4, reduction motor; 5, mounting plate; 6, driving gear; 7, hand wheel; 8, screw rod; 9, fork body; 10, Main hook; 11. Driven gear; 12. Protective cover.
具体实施方式Detailed ways
下面结合具体实施例和附图对本实用新型的内容进行进一步的解释和说明,需要注意的是以下实施例仅是较佳实施例,不是全部实施例,不应造成对本实用新型保护范围的限制。The content of the present utility model will be further explained and described below in conjunction with the specific embodiments and the accompanying drawings. It should be noted that the following embodiments are only preferred embodiments, not all embodiments, and should not limit the protection scope of the present utility model.
一种天车钩旋转对正装置,其包括设置在天车钩滑轮2底部主钩座3一侧的安装板5,安装板5为矩形平板,其左端与主钩座3焊接,底面与主钩座3底面位于同一平面,上面设有与其通过螺栓组件固定连接的减速电机4,该减速电机4为行星摆线针轮减速机。减速电机4的驱动轴向下,安装板5在驱动轴对应的位置设有通孔,驱动轴与该通孔为间隙配合。驱动轴下部设有与其滑动连接的主动齿轮6,主动齿轮6和驱动轴为键连接,该键与对应设置在主动齿轮6上的键槽为滑动配合。主钩座3下部为与其转动连接的主钩10,主钩10上焊接有与主动齿轮6啮合的从动齿轮11,减速电机4上设有与其电连接的控制器。控制器包括与其电连接的无线接收器和与无线接收器无线连接的无线发射器。无线发射器由现场操作人员进行控制,其上设有高速正转、高速反转、低速正转和低速反转四个通道。使用无线发射器可控制天车钩进行高速和低速双向转动,代替人工将吊起的重物进行水平旋转对正操作,可大幅提高工作效率,降低劳动强度,降低危险性,同时旋转和对正的操作也更加精准和方便。A crane hook rotation aligning device, which includes a
主动齿轮6和从动齿轮11外设有护罩12,护罩12的上端通过螺栓固定在钩座3和安装板5侧面,护罩12的形状与主动齿轮6、从动齿轮11、钩座3和安装板5的外形轮廓相符。护罩12下部设有用于使主钩10通过的孔。护罩12具有防尘的功能,同时也可防止其内部的主动齿轮6和从动齿轮11因意外撞击而损坏。The driving gear 6 and the driven
本实用新型设有一套离合装置,包括设置在主动齿轮6上端环形槽,该环形槽槽缘直径小于主动齿轮6齿底直径。该槽内设有与其转动连接的拨叉,拨叉包括两部分,左边是与环形槽配合的半圆形的叉体9,右边是螺杆8,叉体9中部与螺杆8左端焊接,护罩12在于螺杆8对应的位置垂直设有条形孔,螺杆8贯穿设置在条形孔内,螺杆8与该孔为滑动配合,螺杆8在靠近护罩12的内侧设有凸台,螺杆8在靠近护罩12的外侧设有与螺杆8螺纹配合的手轮7。松开手轮7后,拨叉沿条形孔上下移动时拨动主动齿轮6沿驱动轴上下滑动,使主动齿轮6与从动齿轮11啮合或脱开,随后转动手轮7使主动齿轮6的位置锁定。当减速电机4、控制器、无线发射器和无线接收器出现故障时,可将主动齿轮6和从动齿轮11脱开,临时人工转动吊起的重物进行旋转和对正操作,避免因此影响生产。The utility model is provided with a set of clutch devices, including an annular groove arranged on the upper end of the driving gear 6 , and the diameter of the groove edge of the annular groove is smaller than the diameter of the tooth bottom of the driving gear 6 . The slot is provided with a fork rotatably connected to it. The fork consists of two parts. The left side is a
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020428725.1U CN212245902U (en) | 2020-03-30 | 2020-03-30 | Device is adjusted well in overhead traveling crane hook rotation |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020428725.1U CN212245902U (en) | 2020-03-30 | 2020-03-30 | Device is adjusted well in overhead traveling crane hook rotation |
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| CN212245902U true CN212245902U (en) | 2020-12-29 |
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Address after: 050000 east of zhaoma village, Nanzhiqiu Town, Xinji City, Shijiazhuang City, Hebei Province Patentee after: Xinji Aosen iron and Steel Group Co.,Ltd. Address before: 050000 east of zhaoma village, Nanzhiqiu Town, Xinji City, Shijiazhuang City, Hebei Province Patentee before: XINJI AOSEN IRON & STEEL Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 050000 east of zhaoma village, Nanzhiqiu Town, Xinji City, Shijiazhuang City, Hebei Province Patentee after: Xinji Aosen Special Steel Group Co.,Ltd. Address before: 050000 east of zhaoma village, Nanzhiqiu Town, Xinji City, Shijiazhuang City, Hebei Province Patentee before: Xinji Aosen iron and Steel Group Co.,Ltd. |