CN212220678U - A film sticking device for sheet maintenance - Google Patents
A film sticking device for sheet maintenance Download PDFInfo
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- CN212220678U CN212220678U CN202020785116.1U CN202020785116U CN212220678U CN 212220678 U CN212220678 U CN 212220678U CN 202020785116 U CN202020785116 U CN 202020785116U CN 212220678 U CN212220678 U CN 212220678U
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Abstract
本实用新型涉及板材加工的技术领域,尤其是涉及一种板材保养用贴膜装置,其技术方案要点为:包括用于对板材进行贴膜的贴膜机构以及用于输送板材的输送带;所述输送带包括输送机架、与所述输送机架转动连接的若干个输送滚筒、以及设置在所述输送滚筒上用于对板材进行限位输送的限位件,所述限位件固定套设在所述输送滚筒上。本实用新型要解决的技术问题是人工推动板材即可使板材通过贴膜机构过程中不会产生位置偏差。
The utility model relates to the technical field of plate processing, and in particular to a film pasting device for plate maintenance, and the technical scheme thereof mainly includes: a film pasting mechanism for pasting film on plate and a conveyor belt for conveying plate; the conveyor belt includes a conveyor frame, a plurality of conveyor rollers rotatably connected to the conveyor frame, and a position limiting member arranged on the conveyor roller for position limiting conveying of plate, and the position limiting member is fixedly sleeved on the conveyor roller. The technical problem to be solved by the utility model is that the plate can be pushed manually so that the plate will not produce position deviation during the process of passing through the film pasting mechanism.
Description
技术领域technical field
本实用新型涉及板材加工的技术领域,尤其是涉及一种板材保养用贴膜装置。The utility model relates to the technical field of sheet metal processing, in particular to a film sticking device for sheet maintenance.
背景技术Background technique
在板材拉丝、磨砂或者喷涂以后,通常需要在板材表面贴膜以对板材表面进行保护,由于目前的喷涂或者离子电镀均采用间接式的生产方式,无法实现连续的贴膜衔接,所以板材贴膜一般都使用人工手动进行贴膜。现有的手工贴膜是工人对喷涂或者电镀以后的板材一张一张地进行表面贴膜,人工贴膜不仅效率低下,而且贴膜容易出现气泡、皱褶,严重影响金属板材的贴膜质量。After the sheet is drawn, sanded or sprayed, it is usually necessary to stick a film on the surface of the sheet to protect the surface of the sheet. Since the current spraying or ion plating adopts an indirect production method, continuous film connection cannot be achieved, so the sheet is generally used. The film is applied manually. The existing manual filming is that the workers apply the surface filming to the sheets after spraying or electroplating one by one. The manual filming is not only inefficient, but also the film is prone to bubbles and wrinkles, which seriously affects the filming quality of the metal sheet.
如公告号为CN205588741U的中国实用新型专利,提供一种半自动钢板贴膜机,其包括输送滚筒以及两套平行间隔设置的上压辊和下压辊,板材直接放置于输送滚筒上,通过人工推动板材,以使板材从上压辊和下压辊之间通过。For example, the Chinese utility model patent with the announcement number of CN205588741U provides a semi-automatic steel plate laminating machine, which includes a conveying roller and two sets of upper and lower pressing rollers arranged in parallel and spaced apart. The plate is directly placed on the conveying roller, and the plate is manually pushed by , so that the sheet passes between the upper and lower pressing rollers.
但是,上述的现有技术方案存在以下缺陷:当板材从上压辊和下压辊之间通过时,需要板材能沿一定的传送轨道上压辊和下压辊之间通过。而现有技术方案中仅仅通过人工目测板材的通过位置来放置板材,难以保证目测的放置位置准确,容易导致贴合在板材上的贴膜纸与板材之间发生错位,使得板材有部分位置未贴上贴膜纸而使板材表面的涂料有划伤或缺失等不良情况出现,从而使板材得不到保养进而影响板材质量。However, the above-mentioned prior art solutions have the following defects: when the sheet material passes between the upper pressing roller and the lower pressing roller, the sheet needs to be able to pass between the upper pressing roller and the lower pressing roller along a certain conveying track. However, in the prior art solution, the board is placed only by manually observing the passing position of the board, which is difficult to ensure the accurate placement position of the board. The coating on the surface of the board is scratched or missing due to the film paper, so that the board cannot be maintained and the quality of the board is affected.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种板材保养用贴膜装置,其要解决的技术问题是人工推动板材即可使板材通过贴膜机构过程中不会产生位置偏差。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a film sticking device for sheet maintenance, the technical problem to be solved is that the sheet can be manually pushed through the film sticking mechanism without causing positional deviation.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:一种板材保养用贴膜装置,包括用于对板材进行贴膜的贴膜机构以及用于输送板材的输送带;所述输送带包括输送机架、与所述输送机架转动连接的若干个输送滚筒、以及设置在所述输送滚筒上用于对板材进行限位输送的限位件,所述限位件固定套设在所述输送滚筒上。The above utility model purpose of the present utility model is achieved through the following technical solutions: a film sticking device for sheet maintenance, comprising a film sticking mechanism for sticking a sheet on a sheet and a conveyor belt for conveying the sheet; a frame, a plurality of conveying rollers rotatably connected to the conveying frame, and a limiter provided on the conveying roller for limiting conveyance of the board, the limiter being fixedly sleeved on the conveyer on the roller.
通过采用上述技术方案,输送滚筒上设置限位件,当人工放置板材时,能通过限位件对板材的放置位置进行限位,避免板材在通过压平间隙时与贴膜纸发生贴膜错位,保证板材能正常贴膜以使板材整体能得到保养。By adopting the above technical solution, a limiter is set on the conveying roller, and when the plate is placed manually, the position of the plate can be limited by the limiter, so as to avoid the dislocation of the film and the film when the plate passes through the flattening gap. The board can be normally filmed so that the board can be maintained as a whole.
本实用新型在一较佳示例中可以进一步配置为:所述限位件设置为限位环,所述限位环的内圈设置有卡齿,所述输送滚筒表面成型有卡孔,所述卡齿卡在卡孔内。In a preferred example of the present invention, it can be further configured as follows: the limiting member is set as a limiting ring, the inner ring of the limiting ring is provided with clamping teeth, the surface of the conveying roller is formed with clamping holes, the The card teeth are stuck in the card holes.
通过采用上述技术方案,利用卡齿与卡孔的卡接配合,能实现限位环与输送滚筒的固定。By adopting the above technical solution, the fixing of the limit ring and the conveying roller can be realized by using the clamping cooperation between the clamping teeth and the clamping holes.
本实用新型在一较佳示例中可以进一步配置为:所述限位环的内圈设置有凹槽,所述凹槽内设有弹簧,所述弹簧的一端与所述卡齿固定连接,所述弹簧的另一端与所述凹槽的槽壁固定连接,所述卡齿具有与所述卡孔接触产生相对滑移的滑移面。In a preferred example of the present invention, it can be further configured as follows: the inner ring of the limiting ring is provided with a groove, a spring is arranged in the groove, and one end of the spring is fixedly connected with the tooth, so The other end of the spring is fixedly connected with the groove wall of the groove, and the latching teeth have a sliding surface that contacts the latching hole to generate relative slippage.
通过采用上述技术方案,当转动限位环,滑移面与卡孔的侧面接触并产生相对滑移而实现转动,同时,卡齿被压入到凹槽内,从而限位环能沿输送滚筒的长度方向滑移,根据板材的尺寸来调节限位环的位置;调节好限位环的位置后,再次沿着同一方向转动限位环,直至限位环的卡齿再次卡入到卡孔内。By adopting the above technical solution, when the limit ring is rotated, the sliding surface contacts the side surface of the clamping hole and generates relative slip to realize the rotation, and at the same time, the clamping teeth are pressed into the groove, so that the limit ring can move along the conveying roller. Adjust the position of the limit ring according to the size of the plate; after adjusting the position of the limit ring, turn the limit ring in the same direction again until the teeth of the limit ring are stuck into the holes again Inside.
本实用新型在一较佳示例中可以进一步配置为:所述限位环成对套设于输送滚筒的两端。In a preferred example of the present invention, it can be further configured that: the limit rings are sleeved on both ends of the conveying drum in pairs.
通过采用上述技术方案,成对设置在输送滚筒上的限位环,可同时对板材的两侧进行限位,限位效果更好。By adopting the above technical solution, the limit rings arranged in pairs on the conveying drum can limit the positions on both sides of the board at the same time, and the limit effect is better.
本实用新型在一较佳示例中可以进一步配置为:所述限位环在输送滚筒上间隔设置。In a preferred example of the present invention, it can be further configured that: the limit rings are arranged on the conveying roller at intervals.
通过采用上述技术方案,在保证限位环能对板材进行限位的同时,将限位环间隔设置能尽可能地节省限位环的使用数量,降低成本。By adopting the above technical solution, while ensuring that the limit ring can limit the plate, the spaced arrangement of the limit rings can save the number of limit rings used as much as possible and reduce the cost.
本实用新型在一较佳示例中可以进一步配置为:所述贴膜机构包括贴膜机架、用于给板材远离输送滚筒的一面贴膜的第一贴膜组件以及用于给板材靠近输送滚筒的一面贴膜的第二贴膜组件,所述第一贴膜组件包括第一面放卷辊以及第一面压平辊,所述第二贴膜组件包括第二面放卷辊以及第二面压平辊,所述第一面放卷辊、第一面压平辊、第二面放卷辊以及第二面压平辊均安装于贴膜机架,所述第一面压平辊与所述第二面压平辊平行设置,所述第一面压平辊与所述第二面压平辊之间具有用于供板材通过的压平间隙,所述第一面放卷辊位于所述第一面压平辊远离所述第二面压平辊的一侧,所述第二面放卷辊位于所述第二面压平辊远离所述第二面压平辊的一侧。In a preferred example of the present invention, the film sticking mechanism can be further configured as follows: the film sticking mechanism includes a film sticking frame, a first film sticking component for sticking the film on the side of the board away from the conveying roller, and a film sticking unit for sticking the film on the side of the board close to the conveying roller. The second film sticking assembly includes a first-side unwinding roller and a first-side flattening roller, the second film-sticking assembly includes a second-side unwinding roller and a second-side flattening roller, and the first The one-side unwinding roller, the first-side flattening roller, the second-side unwinding roller and the second-side flattening roller are all installed on the film sticking frame, and the first-side flattening roller and the second-side flattening roller are arranged in parallel, there is a flattening gap between the first-surface flattening roller and the second-surface flattening roller for the sheet to pass through, and the first-surface unwinding roller is located on the first-surface flattening roller A side away from the second surface flattening roller, the second surface unwinding roller is located on a side of the second surface flattening roller away from the second surface flattening roller.
通过采用上述技术方案,第一面贴膜纸通过第一面放卷辊放卷绕过第一面压平辊进入压平间隙,第二面贴膜纸通过第二面放卷辊放卷绕过第二面压平辊进入压平间隙,人工推动板材在输送滚筒上通过压平间隙,同时第一面压平辊将第一面放卷辊放卷的贴膜纸压平在板材的表面,第二面压平辊将第二面放卷辊的贴膜纸压平在板材的背面,从而可实现板材的双面贴膜。By adopting the above technical solution, the first-side film is unwound through the first-side unwinding roller, bypassing the first-side flattening roller and entering the flattening gap, and the second-side film is unwound through the second-side unwinding roller and bypasses the third-side unwinding roller. The two-sided flattening rollers enter the flattening gap, and the sheet is manually pushed through the flattening gap on the conveying roller. The surface flattening roller flattens the film-coated paper of the second-side unwinding roller on the back of the board, so that the double-sided filming of the board can be realized.
本实用新型在一较佳示例中可以进一步配置为:所述第一面压平辊和第二面压平辊均设置为橡胶滚筒。In a preferred example of the present invention, it can be further configured that: the first surface flattening roller and the second surface flattening roller are both set as rubber rollers.
通过采用上述技术方案,第一面压平辊和第二面压平辊均设置为橡胶滚筒,一方面对板材的接触面有保护和缓冲的作用,另一方面能更好地将贴膜纸压紧于板材上。By adopting the above technical solution, both the first-surface flattening roller and the second-surface flattening roller are set as rubber rollers. tight to the board.
本实用新型在一较佳示例中可以进一步配置为:所述贴膜机架上设置有用于调节压平间隙的间隙调节组件,所述间隙调节组件包括升降气缸、连接杆以及轴承,所述轴承的内圈与第一面压平辊固定连接,所述轴承的外圈与连接杆的一端固定连接,所述升降气缸的活塞杆与连接杆远离轴承的一端固定连接。In a preferred example of the present invention, it can be further configured as follows: the film sticking frame is provided with a gap adjustment component for adjusting the flattening gap, and the gap adjustment component includes a lifting cylinder, a connecting rod and a bearing, and the bearing The inner ring is fixedly connected with the first surface flattening roller, the outer ring of the bearing is fixedly connected with one end of the connecting rod, and the piston rod of the lifting cylinder is fixedly connected with the end of the connecting rod away from the bearing.
通过采用上述技术方案,升降气缸驱动连接杆上下移动,并带动轴承上下移动,从而能对第一面压平辊进行上下移动,即可调节第一面压平辊与第二面压平辊之间的压平间隙的距离,以适应于不同厚度大小的板材通过。By adopting the above technical solution, the lift cylinder drives the connecting rod to move up and down, and drives the bearing to move up and down, so that the first-surface flattening roller can be moved up and down, and the relationship between the first-surface flattening roller and the second-surface flattening roller can be adjusted. The distance between the flattening gaps is suitable for the passage of plates of different thicknesses.
本实用新型在一较佳示例中可以进一步配置为:所述第一面放卷辊与第一面压平辊之间设置有用于使贴膜纸张紧的张紧辊,所述张紧辊安装于贴膜机架,所述张紧辊位于第一面压平辊沿板材前进方向的后方。In a preferred example of the present invention, a tensioning roller for tightening the film-laminated paper is arranged between the first-surface unwinding roller and the first-surface flattening roller, and the tensioning roller is installed on the In the film sticking frame, the tension roller is located behind the flattening roller on the first surface along the advancing direction of the sheet.
通过采用上述技术方案,利用张紧辊能将第一面放卷辊放卷的贴面纸进行张紧,使得贴膜纸能平整地贴在板材上。By adopting the above technical solution, the veneer paper unrolled by the unwinding roller on the first side can be tensioned by the tension roller, so that the veneer paper can be flatly attached to the board.
综上所述,本实用新型包括以下至少一种有益技术效果:To sum up, the present utility model includes at least one of the following beneficial technical effects:
1、输送滚筒上设置限位件,当人工放置板材时,能通过限位件对板材的放置位置进行限位,防止板材在通过压平间隙时与贴膜纸发生贴膜错位;1. A limiter is set on the conveying roller. When the plate is placed manually, the position of the plate can be limited by the limiter, so as to prevent the plate from being misaligned with the film when passing through the flattening gap;
2、人工推动板材在输送滚筒上通过压平间隙,同时第一面压平辊将第一面放卷辊放卷的贴膜纸压平在板材的表面,第二面压平辊将第二面放卷辊的贴膜纸压平在板材的背面,从而可实现板材的双面贴膜。2. Manually push the sheet on the conveying roller through the flattening gap, and at the same time, the first-side flattening roller flattens the film unrolled on the first-side unwinding roller on the surface of the sheet, and the second-side flattening roller flattens the second side. The sticking paper of the unwinding roller is flattened on the back of the sheet, so that the double-sided sticking of the sheet can be realized.
附图说明Description of drawings
图1是本实用新型实施例的结构示意图;Fig. 1 is the structural representation of the embodiment of the present utility model;
图2是本实用新型实施例中贴膜的工作过程示意图;Fig. 2 is the working process schematic diagram of sticking film in the embodiment of the present utility model;
图3是本实用新型实施例中限位环的结构示意图。FIG. 3 is a schematic structural diagram of a limit ring in an embodiment of the present invention.
附图标记:1、贴膜机架;2、第一面放卷辊;3、第二面放卷辊;4、第一面压平辊;5、第二面压平辊;6、压平间隙;7、张紧辊;81、升降气缸;82、连接杆;83、轴承;9、输送机架;10、输送滚筒;11、限位环;12、卡齿;13、卡孔;14、凹槽;15、弹簧;121、卡接面;122、滑移面。Reference numerals: 1. Film sticking frame; 2. Unwinding roller on the first side; 3. Unwinding roller on the second side; 4. Flattening roller on the first side; 5. Flattening roller on the second side; 6. Flattening Gap; 7. Tensioning roller; 81. Lifting cylinder; 82. Connecting rod; 83. Bearing; 9. Conveying frame; 10. Conveying roller; 11. Limit ring; 12. Clamping teeth; 13. Clamping hole; 14 , groove; 15, spring; 121, clamping surface; 122, sliding surface.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be further described in detail below in conjunction with the accompanying drawings.
参照图1,为本实用新型公开的一种板材保养用贴膜装置,包括用于对板材进行贴膜的贴膜机构以及用于输送板材的输送带,人工将板材放置在输送带上,将板材输送至贴膜机构进行贴膜。Referring to FIG. 1, the utility model discloses a film sticking device for sheet maintenance, including a film sticking mechanism for sticking a sheet on a sheet and a conveyor belt for conveying the sheet. The sheet is manually placed on the conveyor belt, and the sheet is transported to the The laminating mechanism performs lamination.
参照图1,具体的,所述贴膜机构包括贴膜机架1、用于给板材远离输送带的一面贴膜的第一贴膜组件以及用于给板材靠近输送带的一面贴膜的第二贴膜组件。其中,第一贴膜组件包括第一面放卷辊2以及第一面压平辊4,第一面放卷辊2用于给第一面压平辊4放卷贴膜纸,第一面压平辊4用于给板材远离输送带一面的贴膜纸压平;第二贴膜组件包括第二面放卷辊3以及第二面压平辊5,第二面放卷辊3用于给第二面压平辊5放卷贴膜纸,第二面压平辊5用于给板材靠近输送带一面的贴膜纸压平。其中,第一面压平辊4和第二面压平辊5均设置为橡胶滚筒。第一面放卷辊2、第一面压平辊4、第二面放卷辊3以及第二面压平辊5的两端均通过转轴与贴膜机架1的两侧转动连接,且第一面放卷辊2、第二面放卷辊3、第一面压平辊4以及第二面压平辊5四者均平行设置。第一面压平辊4与所述第二面压平辊5之间具有用于供板材通过的压平间隙6,第一面放卷辊2位于第一面压平辊4远离所述第二面压平辊5的一侧,第二面放卷辊3位于所述第二面压平辊5远离所述第二面压平辊5的一侧。1, specifically, the film sticking mechanism includes a
继续参照图1,第一面放卷辊2与第一面压平辊4之间设置有用于使贴膜纸张紧的张紧辊7,张紧辊7的两端分别与贴膜机架1的两侧转动连接,张紧辊7位于第一面压平辊4沿板材前进方向的后方,利用张紧辊7能将第一面放卷辊2放卷的贴面纸进行张紧,使得贴膜纸能平整地贴在板材上。Continuing to refer to FIG. 1 , a tensioning roller 7 for tightening the film-laminated paper is provided between the first-
参照图2,贴膜纸的具体卷绕方式:以板材推动的前进方向为前方,与板材推动的前进方向相反的方向为后方,第一面放卷辊2上的贴膜纸先从后方绕过张紧辊7以及第一面压平辊4,并沿着第一面压平辊4绕到第一面压平辊4的前方,第二面放卷辊3的贴膜纸从前方绕到第二面压平辊5的后方,并绕到第二面压平辊5的前方。Referring to Fig. 2, the specific winding method of the sticker paper: take the advancing direction of the sheet as the front, and the direction opposite to the advancing direction of the sheet as the rear, and the sticker paper on the unwinding
回看图1,贴膜机架1上设置有用于调节压平间隙6的间隙调节组件,间隙调节组件包括升降气缸81、连接杆82以及轴承83,轴承83的内圈与第一面压平辊4固定连接,轴承83的外圈与连接杆82的一端固定连接,升降气缸81的活塞杆与连接杆82远离轴承83的一端固定连接。Looking back at FIG. 1 , the
参照图1和图2,前述的输送带包括输送机架9、与输送机架9转动连接的若干个输送滚筒10、以及设置在输送滚筒10上用于对板材进行限位输送的限位件,若干个输送滚筒10间隔排列,输送滚筒10的两端分别与输送机架9的两侧转动连接,需要说明的是,第一面压平辊4平行位于输送滚筒10上方,第二面压平辊5靠近第一面压平辊4的一侧与输送滚筒10平齐,以保证板材能从输送滚筒10过渡到压平间隙6中。限位件固定套设在输送滚筒10上,在本实施例中,限位件优选为限位环11,限位环11成对套设于输送滚筒10的两端,限位环11在输送滚筒10上间隔设置。为了实现限位环11能在输送滚筒10上调节限制位置,限位环11的内圈设置有卡齿12,输送滚筒10表面成型有卡孔13,卡齿12卡在卡孔13内,限位环11的内圈设置有凹槽14,凹槽14内设有弹簧15,弹簧15的一端与卡齿12固定连接,弹簧15的另一端与凹槽14的槽壁固定连接,卡齿12具有与卡孔13侧面抵接的卡接面121以及与卡槽接触产生相对滑移的滑移面122。当转动限位环11,滑移面122与卡孔13的侧面接触并产生相对滑移而实现转动,同时,卡齿12被压入到凹槽14内,从而限位环11能沿输送滚筒10的长度方向滑移,根据板材的尺寸来调节限位环11的位置;调节好限位环11的位置后,再次沿着同一方向转动限位环11,直至限位环11的卡齿12再次卡入到卡孔13内。Referring to FIGS. 1 and 2 , the aforementioned conveyor belt includes a
本实施例的实施原理为:第一面放卷轴的贴膜纸绕着第一面压平辊4卷入压平间隙6中,同样的,第二面放卷轴的贴膜纸绕着第二面压平辊5卷入压平间隙6中。根据板材的尺寸大小调节限位环11的位置,具体操作为:人工转动限位环11,卡齿12的滑移面122与卡孔13的侧面接触并沿着输送滚筒10的表面周向方向产生相对滑移,同时,卡齿12被压入到凹槽14内,使得卡齿12脱离卡孔13,从而限位环11能沿输送滚筒10的长度方向滑移,根据板材的尺寸来调节限位环11的位置;调节好限位环11的位置后,再次沿着同一方向转动限位环11,直至限位环11的卡齿12再次卡入到卡孔13内,使得限位环11与输送滚筒10实现固定;The implementation principle of this embodiment is as follows: the film sticker on the unwinding shaft on the first side is rolled into the
对板材进行贴膜工作时,人工将板材放置于输送滚筒10上,并位于限位环11之间,推动钢板从压平间隙6中通过,同时,在板材推动力的带动下,第一面压平辊4和第二面压平辊5同时转动,使得第一面放卷辊2的贴膜纸被第一面压平辊4压在板材的表面上,第二放卷辊的贴膜纸被第二面压平辊5压在板材的另一面上,实现板材的双面贴膜,同时为了适应不同厚度板材的贴膜要求,还可以通过间隙调节组件对第一面压平辊4进行上下调节,进而调节压平间隙6,贴膜完成后,只需人工用小刀轻轻将贴膜纸划断,即可进行下一块板材的贴膜操作。When the sheet is filmed, the sheet is manually placed on the conveying
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The embodiments of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention, therefore: all equivalent changes made according to the structure, shape and principle of the present invention are It should be covered within the protection scope of the present invention.
Claims (9)
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