CN212219328U - An edge sealing device for a mask - Google Patents

An edge sealing device for a mask Download PDF

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Publication number
CN212219328U
CN212219328U CN202020732200.7U CN202020732200U CN212219328U CN 212219328 U CN212219328 U CN 212219328U CN 202020732200 U CN202020732200 U CN 202020732200U CN 212219328 U CN212219328 U CN 212219328U
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cylinder
turntable
welding head
welding
clamping
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许洪庆
林洋良
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Dongguan Haosheng Automation Equipment Co ltd
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Dongguan Haosheng Automation Equipment Co ltd
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Abstract

The utility model discloses a mask edge banding device, which comprises a clamp mechanism, wherein the clamp mechanism is arranged on a turntable and comprises a limiting plate and a clamping plate which are overlapped up and down, the limiting plate is provided with a limiting block which is attached to a product to be welded, and the clamping plate is provided with a limiting groove; the welding mechanism comprises a jacking cylinder, a welding head is connected below the jacking cylinder, an ultrasonic generator is correspondingly arranged below the welding head, and the turntable is positioned between the welding head and the ultrasonic generator; the transfer mechanism comprises a stand column, a horizontal cylinder is arranged on the stand column, a lifting cylinder is arranged on the horizontal cylinder, a clamping cylinder is installed below the lifting cylinder, a clamping jaw extends out of the clamping cylinder, the clamping jaw is located on the side portion of the rotary table, the rotary table is provided with four stations, a fixture mechanism is arranged on each station, and the rotary table is located on the machine frame. This device corresponds the multiple operation through the multistation of design carousel, and overall structure takes up an area of the space for a short time, and production efficiency is high.

Description

一种口罩的封边装置An edge sealing device for a mask

技术领域technical field

本实用新型涉及自动化设备改进设计技术领域,特别是涉及一种口罩的封边装置。The utility model relates to the technical field of improved design of automation equipment, in particular to an edge sealing device of a mask.

背景技术Background technique

在现有技术中,口罩或其他产品的封边焊接装置,在自动化流水生产线中,一般采用往复式工位对应各个工序的机器位置,这样整个生产线较长,占地面积大,与此同时,采用的往复式驱动机构,受往复式冲击或缓冲作用,整体机构寿命会缩短。In the prior art, in the automatic production line, the edge-sealing welding device for masks or other products generally adopts a reciprocating station corresponding to the machine position of each process, so that the entire production line is long and occupies a large area. The reciprocating drive mechanism adopted is subject to the reciprocating impact or buffering effect, and the life of the overall mechanism will be shortened.

实用新型内容Utility model content

本实用新型的目的在于克服现有技术的不足,提供一种口罩的封边装置,本装置通过设计转盘的多工位对应多工序,整体结构占地空间小,生产效率高。The purpose of this utility model is to overcome the deficiencies of the prior art, and to provide an edge sealing device for a mask. The device corresponds to multiple processes by designing the multi-station of the turntable, and the overall structure occupies a small space and has high production efficiency.

为了达到上述目的,本实用新型采用的技术方案是:一种口罩的封边装置,包括夹具机构,所述的夹具机构安装在转盘上,夹具机构包括上下叠设在一起的限位板和夹板,限位板上设有与待焊接产品相贴合的限位块,夹板上开设有限位槽;In order to achieve the above purpose, the technical scheme adopted by the present utility model is: an edge sealing device for a mask, comprising a clamp mechanism, the clamp mechanism is mounted on a turntable, and the clamp mechanism includes a limit plate and a splint that are stacked up and down. , the limit plate is provided with a limit block that fits the product to be welded, and a limit slot is set on the splint;

焊接机构,所述的焊接机构包括顶升气缸,顶升气缸下接焊头,焊头下方对应设置超声波发生器,转盘处于焊头与超声波发生器之间;a welding mechanism, the welding mechanism comprises a jacking cylinder, a welding head is connected to the bottom of the jacking cylinder, an ultrasonic generator is correspondingly arranged below the welding head, and the turntable is located between the welding head and the ultrasonic generator;

转移机构,所述的转移机构包括立柱,立柱上设有水平气缸,水平气缸上设置升降气缸,升降气缸下安装夹紧气缸,夹紧气缸伸出夹爪,夹爪位于转盘侧部。The transfer mechanism includes a vertical column on which a horizontal cylinder is arranged, a lifting cylinder is arranged on the horizontal cylinder, a clamping cylinder is installed under the lifting cylinder, and the clamping cylinder extends out of the gripper, and the gripper is located on the side of the turntable.

所述的转盘上设有四个工位,每个工位上设置一个夹具机构,转盘位于机架上。The turntable is provided with four workstations, each workstation is provided with a clamp mechanism, and the turntable is located on the frame.

所述的夹板上的限位块处加工有贯穿孔位,限位槽的开口小于待焊接产品的尺寸。A through hole is processed at the limit block on the splint, and the opening of the limit slot is smaller than the size of the product to be welded.

所述的顶升气缸安装在支撑板上,支撑板固定在机架上,机架上设有驱动转盘旋转工作的电机与减速机构。The lifting cylinder is installed on the support plate, the support plate is fixed on the frame, and the frame is provided with a motor and a deceleration mechanism for driving the turntable to rotate.

所述的焊头与限位块相配合,焊头底部加工有矩形脉冲波形状的凸起与凹槽。The welding head is matched with the limit block, and the bottom of the welding head is machined with protrusions and grooves in the shape of rectangular pulse waves.

所述的焊接机构与转移机构之间的角度为直角,机架上还安装有控制器,控制器通讯连接电机、顶升气缸、水平气缸、升降气缸和夹紧气缸。The angle between the welding mechanism and the transfer mechanism is a right angle, a controller is also installed on the frame, and the controller communicates with the motor, the jacking cylinder, the horizontal cylinder, the lifting cylinder and the clamping cylinder.

与现有技术相比,本实用新型的有益效果是:本装置通过设计转盘的多工位对应多工序,整体结构占地空间小,生产效率高。Compared with the prior art, the beneficial effect of the utility model is that the device corresponds to multiple processes by designing the multi-station of the turntable, the overall structure occupies a small space, and the production efficiency is high.

附图说明Description of drawings

图1为本实用新型的结构图;Fig. 1 is the structure diagram of the utility model;

图2为本实用新型的夹具机构示意图;Fig. 2 is the schematic diagram of the clamp mechanism of the utility model;

图3为本实用新型的夹具机构爆炸图;3 is an exploded view of the clamp mechanism of the present utility model;

图4为本实用新型的转移机构示意图;4 is a schematic diagram of a transfer mechanism of the present invention;

图5为本实用新型的焊接机构示意图。FIG. 5 is a schematic diagram of the welding mechanism of the present invention.

附图中的标记为:1.夹具机构;11.待焊接产品;12.限位板;121.限位块;13.夹板;131.限位槽;2.转移机构;21.立柱;22.水平气缸;23.升降气缸;24.夹紧气缸;25.夹爪;3.焊接机构;31.支撑板;32.顶升气缸;33.焊头;34.超声波发生器;4.控制器;5.机架。The symbols in the drawings are: 1. Fixture mechanism; 11. Products to be welded; 12. Limit plate; 121. Limit block; 13. Plywood; 131. Limit slot; 2. Transfer mechanism; .Horizontal cylinder; 23. Lifting cylinder; 24. Clamping cylinder; 25. Gripper; 3. Welding mechanism; 31. Support plate; 32. Lifting cylinder; 33. Welding head; 34. Ultrasonic generator; 4. Control 5. Rack.

具体实施方式Detailed ways

下面结合实施例参照附图进行详细说明,以便对本实用新型的技术特征及优点进行更深入的诠释。The following detailed description will be given with reference to the accompanying drawings in conjunction with the embodiments, so as to give a more in-depth explanation of the technical features and advantages of the present invention.

如图1-5所示,本实用新型的一种口罩的封边装置,用于口罩或其他类似产品的边缘焊接成型,整个装置包括夹具机构1,所述的夹具机构安装在转盘6上,夹具机构包括上下叠设在一起的限位板12和夹板13,限位板上设有与待焊接产品相贴合的限位块121,夹板上开设有限位槽131,待焊接产品11插装在限位板与夹板之间的空腔中,且由于限位块的形状设计,待焊接产品只能保持一个面方向正确插装而贴合限位块,避免正反方向放错;焊接机构3,所述的焊接机构包括顶升气缸32,顶升气缸下接焊头33,焊头下方对应设置超声波发生器34,超声波发生器安装在机架的平台下部,转盘处于焊头与超声波发生器之间;转移机构2,所述的转移机构包括立柱21,立柱上设有水平气缸22,水平气缸上设置升降气缸23,升降气缸下安装夹紧气缸24,夹紧气缸伸出夹爪25,夹爪位于转盘侧部。As shown in Figure 1-5, the edge sealing device of a kind of mouth mask of the present utility model is used for the edge welding and forming of mouth mask or other similar products, and the whole device comprises a clamp mechanism 1, and the described clamp mechanism is installed on the turntable 6, The clamp mechanism includes a limit plate 12 and a clamp plate 13 that are stacked up and down. The limit plate is provided with a limit block 121 that fits the product to be welded, and the clamp plate is provided with a limit slot 131. The product to be welded 11 is inserted In the cavity between the limit plate and the splint, and due to the shape design of the limit block, the product to be welded can only be inserted in the correct direction of one face and fit the limit block to avoid misplacement of the positive and negative directions; the welding mechanism 3. The welding mechanism includes a jacking cylinder 32, a welding head 33 is connected to the bottom of the jacking cylinder, an ultrasonic generator 34 is correspondingly arranged below the welding head, and the ultrasonic generator is installed at the lower part of the platform of the frame, and the turntable is in the position where the welding head and the ultrasonic wave are generated. Transfer mechanism 2, the transfer mechanism includes a column 21, a horizontal cylinder 22 is arranged on the column, a lifting cylinder 23 is arranged on the horizontal cylinder, a clamping cylinder 24 is installed under the lifting cylinder, and the clamping cylinder extends out of the clamping jaw 25 , the jaws are located on the side of the turntable.

进一步的,所述的转盘上均布设有四个工位,每个工位上设置一个夹具机构,转盘位于机架5上,机架上设有驱动转盘旋转工作的电机与减速机构,转盘与电机分别处于机架的平台的上部和下部。所述的夹板上的限位块处加工有贯穿孔位,使焊头沿该孔位升降以焊接产品,限位槽的开口小于待焊接产品的尺寸,方便超声发生器与待焊接产品相接触,同时避免其落下。所述的顶升气缸安装在支撑板31上,支撑板固定在机架的平台上。所述的焊头与限位块相配合,焊头底部加工有矩形脉冲波形状的凸起与凹槽。Further, there are four workstations evenly distributed on the turntable, and a clamp mechanism is arranged on each workstation. The turntable is located on the frame 5, and the frame is provided with a motor and a deceleration mechanism for driving the turntable to rotate. The motors are located at the upper and lower parts of the platform of the rack, respectively. The limit block on the splint is processed with a through hole, so that the welding head can be lifted and lowered along the hole to weld the product. The opening of the limit slot is smaller than the size of the product to be welded, which is convenient for the ultrasonic generator to contact the product to be welded. , while preventing it from falling. The lifting cylinder is installed on the support plate 31, and the support plate is fixed on the platform of the frame. The welding head is matched with the limit block, and the bottom of the welding head is machined with protrusions and grooves in the shape of rectangular pulse waves.

进一步的,所述的焊接机构与转移机构之间的角度为直角,二者的工位相邻,具体的,上道工序的待焊接产品进料处、焊接机构和转移机构分别对应一个工位,预留一个工位空着。机架上还安装有控制器4,控制器通讯连接电机、顶升气缸、水平气缸、升降气缸和夹紧气缸,控制器选用单片机或PLC,整个装置还设有相应的传感器,用于精准定位,如转盘的启停。Further, the angle between the welding mechanism and the transfer mechanism is a right angle, and the two stations are adjacent to each other. Specifically, the feeding place of the product to be welded, the welding mechanism and the transfer mechanism in the previous process correspond to one station respectively. , reserve a work space vacant. A controller 4 is also installed on the frame. The controller communicates with the motor, the jacking cylinder, the horizontal cylinder, the lifting cylinder and the clamping cylinder. The controller uses a single-chip computer or a PLC. The whole device is also equipped with corresponding sensors for precise positioning. , such as the start and stop of the turntable.

本实用新型装置中,各个气缸、传感器、控制器、电机及其减速机构等为现有技术或材料,所属的技术人员根据所需的产品型号和规格,可以直接从市面购买或者订做。In the device of the present utility model, each cylinder, sensor, controller, motor and its deceleration mechanism, etc. are existing technologies or materials, and the technicians who belong to it can directly purchase or customize from the market according to the required product model and specification.

文中出现的电器元件均与外界的主控器及工业用电电连接,并且主控器可为计算机等起到控制作用的常规已知设备。The electrical components appearing in the text are all electrically connected to the external main controller and industrial electricity, and the main controller can be a conventional known device that plays a control role such as a computer.

需要说明的是,当元件被称为“固定于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当元件被认为“安装在”另一个元件上,它可以直接安装在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is considered to be "mounted" on another element, it can be directly mounted on the other element or an intervening element may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.

通过以上实施例中的技术方案对本实用新型进行清楚、完整的描述,显然所描述的实施例为本实用新型一部分的实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The present invention is clearly and completely described through the technical solutions in the above embodiments, and it is obvious that the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

Claims (6)

1.一种口罩的封边装置,其特征在于,包括夹具机构,所述的夹具机构安装在转盘上,夹具机构包括上下叠设在一起的限位板和夹板,限位板上设有与待焊接产品相贴合的限位块,夹板上开设有限位槽;1. an edge banding device of a mouth mask, is characterized in that, comprises a clamp mechanism, and described clamp mechanism is installed on the turntable, and the clamp mechanism comprises a limit plate and a splint that are stacked up and down, and the limit plate is provided with a For the limit block that the product to be welded fits, there is a limit slot on the splint; 焊接机构,所述的焊接机构包括顶升气缸,顶升气缸下接焊头,焊头下方对应设置超声波发生器,转盘处于焊头与超声波发生器之间;a welding mechanism, the welding mechanism comprises a jacking cylinder, a welding head is connected to the bottom of the jacking cylinder, an ultrasonic generator is correspondingly arranged below the welding head, and the turntable is located between the welding head and the ultrasonic generator; 转移机构,所述的转移机构包括立柱,立柱上设有水平气缸,水平气缸上设置升降气缸,升降气缸下安装夹紧气缸,夹紧气缸伸出夹爪,夹爪位于转盘侧部。The transfer mechanism includes a vertical column on which a horizontal cylinder is arranged, a lifting cylinder is arranged on the horizontal cylinder, a clamping cylinder is installed under the lifting cylinder, and the clamping cylinder extends out of the gripper, and the gripper is located on the side of the turntable. 2.根据权利要求1所述的口罩的封边装置,其特征在于,所述的转盘上设有四个工位,每个工位上设置一个夹具机构,转盘位于机架上。2. The edge banding device of a mask according to claim 1, wherein the turntable is provided with four workstations, each workstation is provided with a clamp mechanism, and the turntable is located on the frame. 3.根据权利要求2所述的口罩的封边装置,其特征在于,所述的夹板上的限位块处加工有贯穿孔位,限位槽的开口小于待焊接产品的尺寸。3 . The edge sealing device of a mask according to claim 2 , wherein the limiting block on the splint is machined with through holes, and the opening of the limiting groove is smaller than the size of the product to be welded. 4 . 4.根据权利要求3所述的口罩的封边装置,其特征在于,所述的顶升气缸安装在支撑板上,支撑板固定在机架上,机架上设有驱动转盘旋转工作的电机与减速机构。4. The edge banding device of a mask according to claim 3, wherein the lifting cylinder is installed on a support plate, the support plate is fixed on a frame, and the frame is provided with a motor that drives the turntable to rotate. with deceleration mechanism. 5.根据权利要求4所述的口罩的封边装置,其特征在于,所述的焊头与限位块相配合,焊头底部加工有矩形脉冲波形状的凸起与凹槽。5 . The edge banding device of a mask according to claim 4 , wherein the welding head is matched with the limit block, and the bottom of the welding head is machined with protrusions and grooves in the shape of rectangular pulse waves. 6 . 6.根据权利要求5所述的口罩的封边装置,其特征在于,所述的焊接机构与转移机构之间的角度为直角,机架上还安装有控制器,控制器通讯连接电机、顶升气缸、水平气缸、升降气缸和夹紧气缸。6. The edge banding device of mouth mask according to claim 5 is characterized in that, the angle between the described welding mechanism and the transfer mechanism is a right angle, and a controller is also installed on the frame, and the controller communicates with the motor, the top and the bottom. Lifting cylinders, horizontal cylinders, lifting cylinders and clamping cylinders.
CN202020732200.7U 2020-05-07 2020-05-07 An edge sealing device for a mask Active CN212219328U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112641160A (en) * 2020-12-28 2021-04-13 泉州市汉威机械制造有限公司 High-speed banding device of KN95 gauze mask
CN115191704A (en) * 2022-09-15 2022-10-18 江苏磐宇科技有限公司 Edge sealing device for medical mask production

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112641160A (en) * 2020-12-28 2021-04-13 泉州市汉威机械制造有限公司 High-speed banding device of KN95 gauze mask
CN112641160B (en) * 2020-12-28 2022-02-22 泉州市汉威机械制造有限公司 High-speed banding device of KN95 gauze mask
CN115191704A (en) * 2022-09-15 2022-10-18 江苏磐宇科技有限公司 Edge sealing device for medical mask production

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