CN212218801U - Bottom plate waste material clearing device - Google Patents
Bottom plate waste material clearing device Download PDFInfo
- Publication number
- CN212218801U CN212218801U CN202020454752.6U CN202020454752U CN212218801U CN 212218801 U CN212218801 U CN 212218801U CN 202020454752 U CN202020454752 U CN 202020454752U CN 212218801 U CN212218801 U CN 212218801U
- Authority
- CN
- China
- Prior art keywords
- bottom plate
- scraper
- plate
- floor
- driving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model discloses a bottom plate waste material removing device, which comprises a bracket, a scraper arranged on the bracket and a rotation driving mechanism for driving the scraper to rotate; one end of the scraper is connected with a power output shaft of the rotation driving mechanism through a connecting assembly, and the other end of the scraper is opposite to the moving direction of the bottom plate; the rotating direction of the scraper is vertical to the moving direction of the bottom plate. The utility model discloses the realization avoids the waste material to bond on the bottom plate to the self-cleaning of bottom plate waste material, ensures the normal production of concrete, uses manpower sparingly to clear away effectually.
Description
Technical Field
The utility model relates to an evaporate and press aerated concrete production facility, concretely relates to bottom plate waste material clearing device.
Background
The autoclaved aerated concrete block is a porous concrete product prepared by using fly ash, lime, cement, gypsum, slag and the like as main raw materials, adding a proper amount of a gas former, a regulator and a bubble stabilizer, and carrying out the processes of batching, stirring, pouring, standing, cutting, high-pressure steam curing and the like.
The bottom plate is an important part of an autoclaved aerated concrete production line and penetrates through a plurality of important processes in the production process. Firstly, combining a bottom plate and a mold frame to form a mold box, and pouring slurry into the mold box to form a blank; then, the blank body is arranged on a bottom plate and is conveyed to a cutting unit along with the bottom plate, and the blank body is cut into semi-finished products with different specifications according to requirements; then, the semi-finished product loaded on the bottom plate is turned over to remove the waste materials at the top and the bottom; finally, the semi-finished product loaded on the bottom plate is conveyed into an autoclave under the drive of a conveying mechanism, and high-temperature and high-pressure autoclave curing is adopted; in the steam curing process, the semi-finished product undergoes hydration reaction to generate tobermorite, the strength of the tobermorite is improved, and the finished product is finally obtained.
When the strength of the semi-finished product is increased and hardened, the waste remained between the bottom layer of the semi-finished product and the bottom plate can be hardened and bonded on the bottom plate, if the waste is not removed in time, the waste bonded on the surface of the bottom plate after being used for many times can be more and more, the hardness is higher, and the bonding force is stronger. When the waste materials are excessively accumulated, the sealing performance of the bottom plate and the mold frame during combination is influenced, and slurry leakage is easily caused; meanwhile, the bottom plate waste is excessively accumulated, so that the surface of the bottom plate is uneven, the semi-finished product is easy to break when being placed on the bottom plate, and the product percent of pass is reduced.
In order to solve the above problems, the method of removing the waste material of the bottom plate is usually manual cleaning, and the waste material is removed by a shovel or a chisel with strong force, so that the workload of manual removal is large, the efficiency is low, the surface of the bottom plate is easily scraped when the waste material is removed, and the bottom plate is more easily bonded by the waste material.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome prior art's is not enough, provides a bottom plate waste material clearing device, and the device realizes avoiding the waste material to bond on the bottom plate to the automatic clear of bottom plate waste material, ensures the normal production of concrete, uses manpower sparingly to clear away effectually.
The purpose of the utility model is realized through the following technical scheme:
the bottom plate waste material removing device is characterized by comprising a support, a scraper arranged on the support and a rotary driving mechanism for driving the scraper to rotate; one end of the scraper is connected with a power output shaft of the rotation driving mechanism through a connecting assembly, and the other end of the scraper is opposite to the moving direction of the bottom plate; the rotating direction of the scraper is vertical to the moving direction of the bottom plate.
The working principle of the bottom plate waste material removing device is as follows:
after the concrete production process is finished for one time or multiple times, the idle bottom plate is driven by the conveying mechanism to move to a waste material removing station; when the foremost end of the bottom plate is close to the scraper, the rotating driving mechanism drives the scraper to rotate downwards, so that the free end of the scraper is abutted against the surface of the bottom plate; at this moment, conveying mechanism continues to drive the bottom plate and moves forward to pass through the scraper spatula when moving, make the waste material that bonds on the bottom plate surface removed by the shovel, thereby make the bottom plate surface clean level and smooth, be favorable to improving next concrete production quality.
The utility model discloses a preferred scheme, wherein, the scraper has two, and the cutting edge of two scrapers corresponds with bottom plate surface's both sides edge respectively.
Preferably, the scraper extends to the outside of the side edge of the bottom plate along the width direction, the cutting edge of the scraper is arranged in an oblique line, and the cutting edge of the scraper and the side outside edge of the bottom plate are arranged in an obtuse angle.
Preferably, the outer side of the scraper is provided with a stripper plate, one side of the stripper plate is connected with the outer edge of the scraper, and the other side of the stripper plate extends outwards; and a material collecting barrel is arranged on the outer side of the discharging plate.
According to a preferred scheme of the utility model, the connecting component comprises a connecting plate and a rotating rod, and the connecting plate is fixedly connected with the rotating rod; wherein, the end connection of scraper is in on the connecting plate, the dwang passes through bearing arrangement and rotates to be connected on the support, rotate actuating mechanism's power output shaft with the dwang is connected.
In a preferred embodiment of the present invention, the rotation driving mechanism is composed of a linear driving mechanism; the rotating rod is also provided with a driving connecting rod, one end of the driving connecting rod is connected with the middle part of the rotating rod, and the other end of the driving connecting rod is obliquely arranged forwards in an extending mode; and a power output shaft of the rotation driving mechanism is rotatably connected with the end part of the driving connecting rod.
Preferably, the linear driving mechanism is composed of an air cylinder, a cylinder body of the air cylinder is fixedly arranged on the support, and a telescopic piece of the air cylinder is rotatably connected with the end part of the driving connecting rod.
In a preferred embodiment of the present invention, the support comprises a bottom frame and a top plate, and the top plate is disposed on the bottom frame; the bottom frame is arranged on the conveying mechanism for driving the bottom plate to move in a crossing mode, and the space between the bottom frame and the top plate is larger than that between the bottom plate and the top plate; coupling assembling and rotation drive mechanism all set up on the roof.
The utility model discloses a preferred scheme, be equipped with the gag lever post on the roof of support, this gag lever post sets up the below of connecting plate.
The utility model discloses a preferred scheme, along the moving direction of bottom plate, the rear of support is equipped with the position sensor who is used for detecting the bottom plate. The position sensor of the present embodiment may be constituted by a photoelectric sensor.
Compared with the prior art, the utility model following beneficial effect has:
1. the utility model discloses the realization carries out the self-cleaning of waste material to the bottom plate, uses manpower sparingly to it is effectual to clear away.
2. The utility model discloses clear away the waste material on the bottom plate totally, avoid the waste material to pile up and bond on the bottom plate, ensure the roughness of bottom plate surface, effectively solve the cracked problem of concrete semi-manufactured goods on the bottom plate, effectively improve the quality and the yield of concrete.
Drawings
Fig. 1-2 are schematic structural views of a first embodiment of a bottom plate waste removing device according to the present invention, in which fig. 1 is a front view, and fig. 2 is a top view.
Detailed Description
The present invention will be further described with reference to the following examples and drawings, but the embodiments of the present invention are not limited thereto.
Example 1
Referring to fig. 1-2, the bottom plate waste removing device of the present embodiment includes a support, a scraper 5 disposed on the support, and a rotation driving mechanism 2 for driving the scraper 5 to rotate; one end of the scraper 5 is connected with a power output shaft of the rotation driving mechanism 2 through a connecting assembly, and the other end of the scraper 5 is opposite to the moving direction of the bottom plate 10; the direction of rotation of the blade 5 is perpendicular to the direction of movement of the base plate 10.
Referring to fig. 1-2, there are two scrapers 5, and the cutting edges of the two scrapers 5 correspond to two side edges of the surface of the base plate 10. Aiming at the characteristics of the concrete in the processing process, the waste materials are mainly concentrated on two edges of the upper surface of the bottom plate 10; the two scrapers 5 are arranged aiming at the characteristic and correspond to the two side edges of the surface of the bottom plate 10, so that the waste removing pertinence of the bottom plate 10 is stronger, and the effect is better; and for a whole scraper 5, can effectively reduce the area of contact on scraper 5 and bottom plate 10 surface, make scraper 5 can laminate more easily with bottom plate 10 surface, be favorable to improving the waste material and clear away the effect.
Referring to fig. 1-2, the scraper 5 extends beyond the side edge of the base plate 10 along the width direction, the cutting edge of the scraper 5 is arranged in an oblique line, and the cutting edge of the scraper 5 is arranged at an obtuse angle with the side outer edge of the base plate 10. The scraper 5 is arranged to ensure that waste on the side edge of the surface of the bottom plate 10 can be completely removed, the scraper 5 can adapt to bottom plates 10 with different widths as the scraper 5 extends out of the side edge of the bottom plate 10, and meanwhile, if the bottom plate 10 deflects to one side due to bumping in the moving process, the scraper 5 can also ensure that the waste on the side edge of the surface of the bottom plate 10 can be completely removed; in addition, the cutting edge of scraper 5 is the slash setting for when bottom plate 10 removes the process and scrapes the shovel waste material, can outwards remove along the cutting edge gradually after the waste material on bottom plate 10 has been scraped, thereby bottom plate 10 drops, avoids the waste material to be left on bottom plate 10 after being shoveled.
Referring to fig. 1-2, the outer side of the scraper 5 is provided with a stripper plate 7, one side of the stripper plate 7 is connected with the outer edge of the scraper 5, and the other side of the stripper plate 7 extends outwards; and a material collecting barrel 8 is arranged on the outer side of the discharging plate 7. This causes the scooped waste material to move along the edge of the scraper 5 onto the stripper plate 7 and slide along the stripper plate 7 into the collection bucket 8 for recycling.
Referring to fig. 1-2, the connecting assembly includes a connecting plate 14 and a rotating rod 15, and the connecting plate 14 is fixedly connected to the rotating rod 15; wherein, the end connection of scraper 5 is in on the connecting plate 14, dwang 15 rotates through bearing structure 4 and connects on the support, the power output shaft of rotation actuating mechanism 2 with dwang 15 is connected. Through setting up such coupling assembling, simple structure is convenient for realize being connected between scraper 5 and the rotation actuating mechanism 2.
Referring to fig. 1-2, the connecting assembly is provided with a connecting plate 14 corresponding to the two scrapers 5, the two scrapers 5 are respectively provided with a connecting groove 16 which is transversely arranged, the connecting plate 14 is provided with a connecting hole, and the connecting groove 16 on the scraper 5 is matched with the connecting hole and is fixedly connected with the connecting hole through a bolt. Of course, the connecting plate 14 may be one, and in this case, the two scrapers 5 are uniformly connected to the same connecting plate 14. By matching the connecting groove 16 with the connecting hole, the position of the scraper 5 can be adjusted according to the requirements of the field when the scraper 5 is installed.
Referring to fig. 1-2, the rotary drive mechanism 2 is composed of a linear drive mechanism; the rotating rod 15 is further provided with a driving connecting rod 3, one end of the driving connecting rod 3 is connected with the middle part of the rotating rod 15, and the other end of the driving connecting rod 3 is obliquely arranged forwards and extends forwards and forms an obtuse angle with the connecting plate 14; and a power output shaft of the rotary driving mechanism 2 is rotatably connected with the end part of the driving connecting rod 3. When the device works, the rotation driving mechanism 2 drives the end part of the driving connecting rod 3 to move backwards, so that the rotating rod 15 is driven to rotate, the connecting plate 14 drives the cutting edges of the two scrapers 5 to swing downwards to be contacted with the bottom plate 10, and the cutting edges of the scrapers 5 are continuously abutted against the surface of the bottom plate 10 under the action of the rotation driving mechanism 2, so that waste material is removed; during the non-operating condition, the end that rotates actuating mechanism 2 drive connecting rod 3 moves backward for whole coupling assembling swings forward, and drives two scrapers 5 and upwards swings, separates with bottom plate 10. The scraper 5 is driven to rotate by the linear driving mechanism, the structure is simple, and the scraper 5 is matched with the connecting assembly, so that the pressure of the scraper 5 on the bottom plate 10 is better, and the stability of the scraper 5 is better when the bottom plate 10 moves; in addition, the rotation driving mechanism 2 is connected with the middle part of the rotating rod 15 through the driving connecting rod 3, so that the driving force applied to the whole connecting assembly is uniformly distributed, and the abutting force of the two scrapers 5 on the bottom plate 10 is uniform.
Referring to fig. 1-2, the linear driving mechanism is composed of a cylinder, the cylinder body of the cylinder is fixedly arranged on a bracket, and the telescopic part of the cylinder is rotatably connected with the end part of the driving connecting rod 3. Adopt the cylinder as sharp actuating mechanism, utilized gaseous good compressibility, when closely pasting scraper 5 on bottom plate 10, can let scraper 5 adapt to the waste material of different thickness and the bottom plate 10 that thickness is different betterly, can let scraper 5 carry out the deformation of certain degree when scraping the waste material, ensure to clear away the waste material of clean every bottom plate 10, improve scraper 5's adaptability.
Referring to fig. 1-2, the bracket includes a bottom frame 13 and a top plate 1, the top plate 1 is disposed on the bottom frame 13; the bottom frame 13 is arranged on a conveying mechanism for driving the bottom plate 10 to move in a crossing mode, and the space between the bottom frame 13 and the top plate 1 is larger than that of the bottom plate 10; coupling assembling and rotation actuating mechanism 2 all set up on the roof 1. Through setting up such support, can let whole device direct and the conveying mechanism cooperation of bottom plate 10, need not to make improvement to conveying mechanism, do not influence the normal transport of bottom plate 10, the bottom plate 10 that accomplishes the waste material and clear away can directly pass the support and carry out processing on next step to simple structure.
Referring to fig. 1-2, the support further includes a vertically arranged mounting plate 12, the mounting plate 12 is arranged at the front end of the top plate 1 along the moving direction of the bottom plate 10, and the connecting assembly is arranged at the rear end of the top plate 1; the cylinder body of the cylinder is connected to the mounting plate 12. Through the setting of mounting panel 12, the cylinder of being convenient for is fixed, can set up the cylinder on a take the altitude to the realization is connected with the cooperation of the last drive connecting rod 3 of coupling assembling.
Referring to fig. 1-2, a top plate 1 of the bracket is provided with a limiting rod 6, and the limiting rod 6 is arranged below the connecting plate 14. When the bottom surface of the connecting plate 14 is clamped by the limiting rod 6, the whole connecting assembly can not rotate any more, so that the scraper 5 is limited, and the situation that the bottom plate 10 is damaged due to overlarge downward rotation amplitude of the scraper 5 is avoided.
Referring to fig. 1-2, a position sensor 9 for detecting the base plate 10 is provided behind the bracket along the moving direction of the base plate 10. The position sensor 9 of the present embodiment may be constituted by a photoelectric sensor. Through the arrangement of the position sensor 9, the position of the bottom plate 10 can be accurately detected, when the position sensor 9 detects the front end of the bottom plate 10, a starting signal is sent to the air cylinder, the air cylinder is started, so that the scraper 5 rotates downwards to start waste material removal; when the rear end of the bottom plate 10 leaves the cleaning station and the position sensor 9 no longer detects the bottom plate 10, a stop signal is sent to the cylinder, the cylinder drives the connecting assembly to return to rotate, the scraper 5 rotates upwards, and the waste cleaning of the bottom plate 10 is completed.
Referring to fig. 1-2, the working principle of the bottom plate waste removing device of the present embodiment is as follows:
after the concrete production process is finished for one time or multiple times, the idle bottom plate 10 is driven by the conveying mechanism to move to a waste material removing station; when the foremost end of the base plate 10 approaches the scraper 5, the rotation driving mechanism 2 drives the scraper 5 to rotate downward, so that the free end of the scraper 5 abuts on the surface of the base plate 10; at this moment, conveying mechanism continues to drive bottom plate 10 and moves forward to through scraper 5 spatula when moving, make the waste material that bonds on the bottom plate 10 surface removed by the shovel, thereby make bottom plate 10 clean level and smooth surface, be favorable to improving next concrete production quality.
In this embodiment, the conveying mechanism for driving the bottom plate 10 to move is composed of conveying rollers 11, the conveying rollers 11 include a plurality of groups of conveying rollers 11, and the bottom surface of the bottom plate 10 is supported on the plurality of groups of conveying rollers 11; when the device works, the driving mechanism drives each group of conveying rollers 11 to rotate, so that the bottom plate 10 is driven to move; or, a rope is arranged at the front end of the bottom plate 10, and the rope is pulled by the winding mechanism to realize the sliding of the bottom plate 10 on the conveying roller 11; alternatively, a driving mechanism is provided at the rear end of the base plate 10, and the sliding of the base plate 10 on the conveying roller 11 is achieved by pushing the base plate 10 forward.
Example 2
The difference between this embodiment and embodiment 1 is that the rotation driving mechanism 2 may be composed of a motor and a belt transmission mechanism (or a toothed chain transmission mechanism), wherein the motor is fixedly disposed on the bracket, a driving wheel of the belt transmission mechanism is connected with a main shaft of the motor, and a driven wheel is connected with the rotating rod 15. Under the drive of the positive and negative rotation of the motor, the scraper 5 is driven by a belt transmission mechanism.
The above is the preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above, and any other changes, modifications, substitutions, combinations, and simplifications which do not depart from the spirit and principle of the present invention should be equivalent replacement modes, and all are included in the scope of the present invention.
Claims (10)
1. The bottom plate waste material removing device is characterized by comprising a support, a scraper arranged on the support and a rotary driving mechanism for driving the scraper to rotate; one end of the scraper is connected with a power output shaft of the rotation driving mechanism through a connecting assembly, and the other end of the scraper is opposite to the moving direction of the bottom plate; the rotating direction of the scraper is vertical to the moving direction of the bottom plate.
2. The floor scrap removal apparatus in accordance with claim 1 wherein there are two of said scrapers and the cutting edges of said two scrapers correspond to the two side edges of the floor surface.
3. The floor scrap removal apparatus in accordance with claim 2 wherein the doctor blades extend widthwise beyond the side edges of the floor, the blade edges of the doctor blades are angled and the blade edges of the doctor blades are angled at an obtuse angle to the side edges of the floor.
4. The floor waste removal device of claim 3, wherein the scraper is provided with a stripper plate on an outer side thereof, the stripper plate being connected to an outer edge of the scraper on one side and extending outwardly on the other side; and a material collecting barrel is arranged on the outer side of the discharging plate.
5. The floor waste removal device of any one of claims 2 to 4, wherein the connection assembly comprises a connection plate and a rotation rod, the connection plate being fixedly connected to the rotation rod; wherein, the end connection of scraper is in on the connecting plate, the dwang passes through bearing arrangement and rotates to be connected on the support, rotate actuating mechanism's power output shaft with the dwang is connected.
6. The floor scrap removal apparatus in accordance with claim 5 wherein said rotary drive mechanism is comprised of a linear drive mechanism; the rotating rod is also provided with a driving connecting rod, one end of the driving connecting rod is connected with the middle part of the rotating rod, and the other end of the driving connecting rod is obliquely arranged forwards in an extending mode; and a power output shaft of the rotation driving mechanism is rotatably connected with the end part of the driving connecting rod.
7. The floor waste removal device of claim 6, wherein the linear drive mechanism is comprised of a pneumatic cylinder, the cylinder body of the pneumatic cylinder is fixedly disposed on the bracket, and the extension member of the pneumatic cylinder is rotatably connected to the end of the drive link.
8. The floor scrap removal apparatus in accordance with claim 5 wherein said carriage includes a base frame and a top plate, said top plate disposed on said base frame; the bottom frame is arranged on the conveying mechanism for driving the bottom plate to move in a crossing mode, and the space between the bottom frame and the top plate is larger than that between the bottom plate and the top plate; coupling assembling and rotation drive mechanism all set up on the roof.
9. A floor waste removal device according to claim 8, wherein a stop bar is provided on the top plate of the rack, the stop bar being disposed below the connection plate.
10. The floor waste removal device of claim 1, wherein a position sensor for detecting the floor is provided behind the bracket along the moving direction of the floor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020454752.6U CN212218801U (en) | 2020-03-31 | 2020-03-31 | Bottom plate waste material clearing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020454752.6U CN212218801U (en) | 2020-03-31 | 2020-03-31 | Bottom plate waste material clearing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212218801U true CN212218801U (en) | 2020-12-25 |
Family
ID=73906021
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202020454752.6U Active CN212218801U (en) | 2020-03-31 | 2020-03-31 | Bottom plate waste material clearing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212218801U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113306009A (en) * | 2021-06-22 | 2021-08-27 | 东岳机械股份有限公司 | Waste material device for cleaning aerated concrete vertical face cutting |
-
2020
- 2020-03-31 CN CN202020454752.6U patent/CN212218801U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113306009A (en) * | 2021-06-22 | 2021-08-27 | 东岳机械股份有限公司 | Waste material device for cleaning aerated concrete vertical face cutting |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN212314780U (en) | Coal device is scraped to colliery belt feeder tail | |
| CN212218801U (en) | Bottom plate waste material clearing device | |
| CN205329639U (en) | Thick liquid spiral press polish canal lining machine is carried in self -propelled punching press | |
| CN218222617U (en) | Raw material crushing device for processing foam board | |
| CN104805793A (en) | High-efficiency snow sweeper and manufacturing method thereof | |
| CN111041957A (en) | Road surface crack patching device is used in traffic engineering construction | |
| CN210547288U (en) | Automatic waste discharging device of stamping mechanical die | |
| CN220617326U (en) | Cleaning device of belt conveyor | |
| CN210161226U (en) | Novel rubber processing is with surely gluing device | |
| CN113006178A (en) | Environment-friendly river channel sediment removal device for water conservancy construction | |
| CN114059431B (en) | Highway crack processing apparatus that highway engineering was used | |
| CN211164221U (en) | Inferior gram force board splitter for waste recovery | |
| CN209792060U (en) | dust iron fillings clean equipment after cutting | |
| CN204917045U (en) | Lath machine conveyer belt | |
| CN217491817U (en) | Cleaning device for producing autoclaved aerated concrete blocks | |
| CN212049340U (en) | Washable belt sweeper | |
| CN111760681A (en) | Construction waste screening device | |
| CN218023857U (en) | Movable material conveying device of gravel storage yard | |
| CN220502499U (en) | Portal frame track debris clearance mechanism | |
| CN202741837U (en) | Cuttings collecting device used for precise sawing machine | |
| CN220115531U (en) | Pipe belt machine convenient for removing aluminum scraps | |
| CN219315861U (en) | Dredging device for farmland hydraulic engineering channel | |
| CN218083599U (en) | Continuous rubber overturning machine for rubber processing | |
| CN222043833U (en) | Asphalt pavement fast cutting machine | |
| CN217915668U (en) | Automatic article dicing device for producing caramel treats |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |