CN212204478U - Integrated Biodiesel Steam Generator - Google Patents

Integrated Biodiesel Steam Generator Download PDF

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CN212204478U
CN212204478U CN202020944750.5U CN202020944750U CN212204478U CN 212204478 U CN212204478 U CN 212204478U CN 202020944750 U CN202020944750 U CN 202020944750U CN 212204478 U CN212204478 U CN 212204478U
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吴伟东
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本实用新型涉及蒸汽发生装置技术领域,尤其涉及一种一体式生物柴油蒸汽发生器,包括机架、设置于机架上的第二水箱、蒸汽出口、燃烧炉、鼓风机、风管、用于排放燃烧废气的排气管、油泵、横向通道,所述第二水箱内设有换热装置,蒸汽出口与第二水箱相连通,燃烧炉沿竖向开设有燃烧室、沿横向开设有点火室,燃烧室的侧壁上开设有冲压出火口,燃烧室通过冲压出火口与点火室相连通,横向通道插接于点火室内,横向通道内设有点火针、喷油嘴,喷油嘴与油泵相连通,横向通道通过风管与鼓风机相连通;本实用新型不会出现爆燃、淋熄的现象,并且能够避免因为爆燃而产生高频噪音的问题,同时结构紧凑合理,搬运移动方便。

Figure 202020944750

The utility model relates to the technical field of steam generating devices, in particular to an integrated biodiesel steam generator, which comprises a frame, a second water tank arranged on the frame, a steam outlet, a combustion furnace, a blower, and an air duct for discharging The exhaust pipe, the oil pump and the lateral channel of the combustion exhaust gas, the second water tank is provided with a heat exchange device, the steam outlet is communicated with the second water tank, the combustion furnace is provided with a combustion chamber in the vertical direction and an ignition chamber in the horizontal direction. The side wall of the combustion chamber is provided with a punching flame outlet, the combustion chamber is communicated with the ignition chamber through the punching flame outlet, the transverse channel is inserted into the ignition chamber, and the transverse channel is provided with an ignition needle and a fuel injection nozzle, and the fuel injection nozzle is connected with the oil pump. , the transverse channel is communicated with the blower through the air duct; the utility model does not have the phenomenon of deflagration and leaching, and can avoid the problem of high-frequency noise due to deflagration, and at the same time, the structure is compact and reasonable, and it is convenient to carry and move.

Figure 202020944750

Description

一体式生物柴油蒸汽发生器Integrated Biodiesel Steam Generator

技术领域:Technical field:

本实用新型涉及蒸汽发生装置技术领域,尤其涉及一种一体式生物柴油蒸汽发生器。The utility model relates to the technical field of steam generating devices, in particular to an integrated biodiesel steam generator.

背景技术:Background technique:

蒸汽发生器(俗称锅炉)是利用燃料或其他能源的热能把水加热成为热水或蒸汽的机械设备,被广泛应用于诸多领域,在酒店、食堂、甚至家庭烹饪使用等领域有着很好的发展前景。A steam generator (commonly known as a boiler) is a mechanical device that uses the thermal energy of fuel or other energy sources to heat water into hot water or steam. It is widely used in many fields and has a good development in hotels, canteens, and even home cooking. prospect.

现有技术中,如申请号为CN201720784126.1的中国实用新型专利,其公开了一种燃气蒸汽发生炉,包括水箱箱体及换热管组,其特征在于,在所述水箱箱体内,下部设有筒形燃烧炉膛,上部设有筒形排烟管,所述筒形燃烧炉膛以及筒形排烟管的前端分别与所述水箱箱体的前端固定连接,后端封闭,所述筒形燃烧炉膛和筒形排烟管的两侧分别对应的均布有上换热管接口和下换热管接口;所述换热管组沿所述水箱箱体的前后方向设有多排,所述换热管组包括左右对称的弯折换热管,所述弯折换热管包括下端进口及上端出口,所述下端进口与筒形燃烧炉膛的下换热管接口密封连接,上端出口与所述筒形排烟管的上换热管接口密封连接,所述水箱箱体上还设有蒸汽输出管及加水口,所述筒形燃烧炉膛内设有燃气燃烧器;其有益效果是:本实用新型具有换热效率高等优点,采用筒形燃烧炉膛通过弯折换热管与筒形排烟管内部相连通的结构,在筒形燃烧炉膛中设置燃气燃烧头,使火焰得以在每组弯折换热管中均匀向上延伸,加热效率高,蒸汽产率高,然而其燃烧炉膛为简单的筒形结构,燃气燃烧头设置于筒形燃烧炉膛内,容易出现爆燃、淋熄现象;而且体积庞大、搬运移动不方便。In the prior art, such as the Chinese utility model patent with the application number CN201720784126.1, it discloses a gas-fired steam generator, which includes a water tank box and a heat exchange tube group, and is characterized in that, in the water tank box, the lower part is There is a cylindrical combustion furnace, the upper part is provided with a cylindrical smoke exhaust pipe, the front ends of the cylindrical combustion furnace and the cylindrical smoke exhaust pipe are respectively fixedly connected with the front end of the water tank, The upper heat exchange pipe interface and the lower heat exchange pipe interface are respectively correspondingly distributed on both sides of the combustion furnace and the cylindrical smoke exhaust pipe; the heat exchange pipe group is provided with multiple rows along the front and rear directions of the water tank, so The heat exchange tube group includes a left-right symmetrical bent heat exchange tube, the bent heat exchange tube includes a lower end inlet and an upper end outlet, the lower end inlet is sealed with the lower heat exchange tube interface of the cylindrical combustion furnace, and the upper end outlet is connected to the lower heat exchange tube interface. The upper heat exchange pipe interface of the cylindrical smoke exhaust pipe is sealed and connected, the water tank is also provided with a steam output pipe and a water filling port, and a gas burner is provided in the cylindrical combustion furnace; the beneficial effects are: The utility model has the advantages of high heat exchange efficiency, adopts a structure in which the cylindrical combustion furnace is connected with the interior of the cylindrical smoke exhaust pipe by bending the heat exchange pipe, and a gas burning head is arranged in the cylindrical combustion furnace, so that the flame can be in each group. The bent heat exchange tube extends upward evenly, with high heating efficiency and high steam yield. However, its combustion furnace is a simple cylindrical structure, and the gas combustion head is set in the cylindrical combustion furnace, which is prone to deflagration and leaching; and It is bulky and inconvenient to carry and move.

发明内容:Invention content:

本实用新型的目的就是针对现有技术存在的不足而提供一种能有效避免爆燃和淋熄现象、且搬运移动方便的一体式生物柴油蒸汽发生器。The purpose of the utility model is to provide an integrated biodiesel steam generator which can effectively avoid deflagration and leaching phenomenon and is convenient to carry and move, aiming at the deficiencies of the prior art.

为了实现上述目的,本实用新型采用的技术方案是:一体式生物柴油蒸汽发生器,包括机架、设置于机架上的第二水箱、蒸汽出口、燃烧炉、鼓风机、风管、用于排放燃烧废气的排气管、油泵、横向通道,所述第二水箱内设有换热装置,蒸汽出口与第二水箱相连通,燃烧炉沿竖向开设有燃烧室、沿横向开设有点火室,燃烧室的侧壁上开设有冲压出火口,燃烧室通过冲压出火口与点火室相连通,横向通道插接于点火室内,横向通道内设有点火针、喷油嘴,喷油嘴与油泵相连通,横向通道通过风管与鼓风机相连通。In order to achieve the above purpose, the technical scheme adopted by the present invention is: an integrated biodiesel steam generator, including a frame, a second water tank arranged on the frame, a steam outlet, a combustion furnace, a blower, an air duct, a The exhaust pipe, the oil pump and the lateral channel of the combustion exhaust gas, the second water tank is provided with a heat exchange device, the steam outlet is communicated with the second water tank, the combustion furnace is provided with a combustion chamber in the vertical direction and an ignition chamber in the horizontal direction. The side wall of the combustion chamber is provided with a punching flame outlet, the combustion chamber is communicated with the ignition chamber through the punching flame outlet, the transverse channel is inserted into the ignition chamber, and the transverse channel is provided with an ignition needle and a fuel injection nozzle, and the fuel injection nozzle is connected with the oil pump. , the transverse channel is connected with the blower through the air duct.

对上述方案的进一步改进为,所述横向通道插接于点火室内的一端设有火焰冲压改形室,火焰冲压改形室与横向通道相连通,火焰冲压改形室开设有与冲压出火口相匹配的冲压口,火焰冲压改形室通过冲压口与燃烧室相连通;所述火焰冲压改形室为直角三棱柱结构,火焰冲压改形室包括两个直角边面、一个斜边面,其中一个直角边面与横向通道相连接,冲压口开设于斜边面的一侧上。A further improvement to the above scheme is that one end of the transverse channel inserted into the ignition chamber is provided with a flame stamping modification chamber, the flame stamping modification chamber is communicated with the lateral channel, and the flame stamping modification chamber is provided with a punching flame outlet. The matching punching port, the flame stamping modification chamber is connected with the combustion chamber through the punching port; the flame stamping modification chamber is a right-angled triangular prism structure, and the flame stamping modification chamber includes two right-angled side surfaces and a hypotenuse surface, wherein A right-angled side surface is connected with the transverse channel, and the punching opening is opened on one side of the beveled side surface.

对上述方案的进一步改进为,本实用新型还包括加水槽,所述燃烧炉罩设有第一水箱,燃烧炉与第一水箱形成余热回收燃烧室,加水槽通过管道与第一水箱相连通,第一水箱通过管道与第二水箱相连通,加水槽中的水流经第一水箱后流入第二水箱中;所述排气管从加水槽的一侧穿入、并从另一侧穿出,使得置于加水槽中的部分排气管与水接触而释放热量。A further improvement to the above scheme is that the utility model further includes a water adding tank, the combustion furnace cover is provided with a first water tank, the combustion furnace and the first water tank form a waste heat recovery combustion chamber, and the water adding tank is communicated with the first water tank through a pipeline, The first water tank is communicated with the second water tank through a pipeline, and the water in the water tank flows through the first water tank and then flows into the second water tank; the exhaust pipe penetrates from one side of the water tank and goes out from the other side, The part of the exhaust pipe placed in the water adding tank is made to contact the water to release heat.

对上述方案的进一步改进为,所述燃烧炉由耐高温的浇注料浇铸而成。A further improvement to the above solution is that the combustion furnace is cast from a high temperature resistant castable.

对上述方案的进一步改进为,所述机架上设有控制器、用于调节油量大小的油量旋钮开关、用于调节风量大小的风量旋钮开关,油量旋钮开关、风量旋钮开关分别与控制器电连接。A further improvement to the above scheme is that the frame is provided with a controller, an oil volume knob switch for adjusting the oil volume, and an air volume knob switch for adjusting the air volume, and the oil volume knob switch and the air volume knob switch are respectively the same as the one. The controller is electrically connected.

对上述方案的进一步改进为,本实用新型还包括用于检测第二水箱水量的液位传感器、用于干烧提示的缺水指示灯,液位传感器、缺水指示灯分别与控制器电连接。A further improvement to the above scheme is that the present utility model further includes a liquid level sensor for detecting the water volume of the second water tank, a water shortage indicator light for dry-burning prompts, and the liquid level sensor and the water shortage indicator light are respectively electrically connected to the controller. .

对上述方案的进一步改进为,本实用新型还包括用于排放第二水箱内部积水的排水阀、用于观察内部燃烧情况的观火镜。A further improvement to the above solution is that the present invention further includes a drain valve for discharging the accumulated water in the second water tank, and a fire sight glass for observing the internal combustion.

对上述方案的进一步改进为,所述换热装置中部位置开设有隔热槽,隔热槽将换热装置分隔成一级吸热部、二级吸热部,一级吸热部成型有入火口,燃烧炉设置于入火口的底部,二级吸热部成型有排烟口,排烟口与排气管相连通,一级吸热部、二级吸热部分别均布设有多个换热管,一级吸热部与二级吸热部之间设有通道,一级吸热部的内部与二级吸热部的内部之间通过通道相互连通。A further improvement to the above scheme is that a heat insulation groove is opened in the middle of the heat exchange device, and the heat insulation groove divides the heat exchange device into a first-level heat absorption part and a second-level heat absorption part, and the first-level heat absorption part is formed with a fire inlet. , the combustion furnace is arranged at the bottom of the fire inlet, the secondary heat absorption part is formed with a smoke exhaust port, the smoke exhaust port is connected with the exhaust pipe, and the primary heat absorption part and the secondary heat absorption part are respectively distributed with a plurality of heat exchange A channel is provided between the primary heat absorbing part and the secondary heat absorbing part, and the interior of the primary heat absorbing part and the interior of the secondary heat absorbing part are communicated with each other through the channel.

本实用新型有益效果在于:本实用新型提供的一体式生物柴油蒸汽发生器,包括机架、设置于机架上的第二水箱、蒸汽出口、燃烧炉、鼓风机、风管、用于排放燃烧废气的排气管、油泵、横向通道,所述第二水箱内设有换热装置,蒸汽出口与第二水箱相连通,燃烧炉沿竖向开设有燃烧室、沿横向开设有点火室,燃烧室的侧壁上开设有冲压出火口,燃烧室通过冲压出火口与点火室相连通,横向通道插接于点火室内,横向通道内设有点火针、喷油嘴,喷油嘴与油泵相连通,横向通道通过风管与鼓风机相连通;本实用新型具有以下优点:The beneficial effect of the utility model is that: the integrated biodiesel steam generator provided by the utility model includes a frame, a second water tank arranged on the frame, a steam outlet, a combustion furnace, a blower, and an air duct for discharging combustion waste gas. The exhaust pipe, the oil pump and the horizontal channel are arranged in the second water tank, the heat exchange device is arranged in the second water tank, the steam outlet is connected with the second water tank, the combustion furnace is provided with a combustion chamber vertically and an ignition chamber along the horizontal direction. There is a punching flame outlet on the side wall of the fuselage, the combustion chamber is communicated with the ignition chamber through the punching flame outlet, the transverse channel is inserted into the ignition chamber, and the transverse channel is provided with an ignition needle and a fuel injection nozzle, and the fuel injection nozzle is connected with the oil pump. The passage is communicated with the blower through the air duct; the utility model has the following advantages:

1、本实用新型的燃烧炉沿竖向开设有燃烧室、沿横向开设有点火室,内设有点火针、喷油嘴的横向通道插接于点火室内,点火针、喷油嘴均与燃烧室分开设置,可以让生物柴油燃烧更加均匀,不会出现爆燃、淋熄的现象,并且能够避免因为爆燃而产生高频噪音的问题,同时结构紧凑合理,搬运移动方便;1. The combustion furnace of the present utility model is provided with a combustion chamber in the vertical direction and an ignition chamber in the horizontal direction. The transverse channel of the ignition needle and the fuel injection nozzle is inserted into the ignition chamber. The ignition needle and the fuel injection nozzle are connected with the combustion chamber. Separate setting can make the combustion of biodiesel more uniform, without deflagration and leaching, and avoid the problem of high-frequency noise due to deflagration. At the same time, the structure is compact and reasonable, and it is convenient to carry and move;

2、本实用新型的燃烧炉沿竖向开设有燃烧室、沿横向开设有点火室,内设有点火针、喷油嘴的横向通道插接于点火室内,由于燃烧室在燃烧过程中温度较高,点火针、喷油嘴均与燃烧室分开设置,能够使点火针、喷油嘴处于一个相对温度较低的位置,能够避免点火针、喷油嘴长期处于高温状态,从而使点火针、喷油嘴的使用寿命更长;2. The combustion furnace of the present utility model is provided with a combustion chamber in the vertical direction and an ignition chamber in the transverse direction. The transverse channel with the ignition needle and the fuel injection nozzle is inserted into the ignition chamber. Since the combustion chamber has a high temperature during the combustion process , the ignition needle and the fuel injection nozzle are set separately from the combustion chamber, which can make the ignition needle and the fuel injection nozzle in a relatively low temperature position, and can avoid the ignition needle and the fuel injection nozzle from being in a high temperature state for a long time, so that the ignition needle and the fuel injection nozzle can be kept in a high temperature state for a long time. The grease nozzle has a longer service life;

3、由于燃烧室内的温度在燃烧停止后依旧会很高,将点火针、喷油嘴设置于燃烧室内,容易在停止燃烧后因为余热温度较高而发生误点火,本实用新型的燃烧炉沿竖向开设有燃烧室、沿横向开设有点火室,内设有点火针、喷油嘴的横向通道插接于点火室内,点火针、喷油嘴均与燃烧室分开设置,能够使点火针、喷油嘴的温度不会因为燃烧室的高温而过高,从而能够防止误点火;3. Since the temperature in the combustion chamber will still be very high after the combustion is stopped, the ignition needle and the fuel injector are arranged in the combustion chamber, and it is easy to cause mis-ignition due to the high residual heat temperature after the combustion is stopped. The combustion chamber is vertically opened, and the ignition chamber is opened horizontally. The horizontal channel with the ignition needle and the fuel injection nozzle is inserted into the ignition chamber. The temperature of the oil nozzle will not be too high due to the high temperature of the combustion chamber, which can prevent mis-ignition;

4、本实用新型的横向通道插接于点火室内的一端设有火焰冲压改形室,火焰冲压改形室开设有与冲压出火口相匹配的冲压口,火焰冲压改形室能够将圆柱形火焰改变为片状火焰,通过火焰冲压改形室能够使鼓风机抽入的气流吹入燃烧室更加强劲并且实现冲压燃烧,从冲压出火口冲压出来的片状火焰会在燃烧室内以螺旋上升的方式急剧发生旋转、摩擦,能够让燃料的高热值得到充分释放,在能够有效提高炉温的同时大幅减少废气的排放,能够使燃烧更加彻底、燃烧效率更高,从而使燃烧无烟无味,能够达到极速升温的效果并且达到更高的燃烧温度,从而实现更优的燃烧效果;4. One end of the transverse channel of the present utility model that is inserted into the ignition chamber is provided with a flame stamping reforming chamber. The flame stamping reforming chamber is provided with a stamping port matching the stamping flame outlet. The flame stamping reforming chamber can convert the cylindrical flame Changed to flaky flame, through the flame stamping reforming chamber, the airflow drawn by the blower can be blown into the combustion chamber more strongly and ramming combustion can be realized. The occurrence of rotation and friction can fully release the high calorific value of the fuel, which can effectively increase the furnace temperature and greatly reduce the emission of exhaust gas, which can make the combustion more thorough and the combustion efficiency is higher, so that the combustion is smokeless and odorless, and can achieve extreme speed. The effect of heating up and achieve higher combustion temperature, so as to achieve better combustion effect;

5、本实用新型的燃烧炉罩设有第一水箱,燃烧炉与第一水箱形成余热回收燃烧室,燃烧炉向四周所散发的热量能够被第一水箱中的水吸收并充分利用,能够对燃烧炉散发的热量进行最大化利用,进一步防止热量损失,提高热量利用率,同时能够避免燃烧炉外部周围环境高温,实用性更高,能够避免燃烧炉长期处于高温状态,从而使燃烧炉的使用寿命更长;5. The combustion furnace cover of the present invention is provided with a first water tank, the combustion furnace and the first water tank form a waste heat recovery combustion chamber, and the heat emitted by the combustion furnace to the surrounding can be absorbed and fully utilized by the water in the first water tank, which can The heat emitted by the combustion furnace can be maximized to further prevent heat loss and improve the heat utilization rate. At the same time, it can avoid the high temperature of the surrounding environment outside the combustion furnace. longer life;

6、燃烧废气中夹带有大量热量,在向外排放燃烧废气的同时会排出大量热量,本实用新型的排气管穿插于加水槽中,燃烧废气中夹带的大量热量在向外排出前会被加水槽中的水进行吸收并充分利用,能够对排气管的余热进一步回收利用,进一步防止热量损失,提高热量利用率;6. A large amount of heat is entrained in the combustion exhaust gas, and a large amount of heat will be discharged when the combustion exhaust gas is discharged to the outside. The water in the water tank is absorbed and fully utilized, which can further recycle the waste heat of the exhaust pipe, further prevent heat loss, and improve heat utilization;

7、由于金属在高温中易氧化,相较于传统由金属材质制成的燃烧炉,本实用新型的燃烧炉由耐高温的浇注料浇铸而成,能够使燃烧炉长期处于高温状态中且不受影响,使用更加稳定、使用寿命更长;7. Since metal is easily oxidized at high temperature, compared with the traditional combustion furnace made of metal material, the combustion furnace of the present invention is made of high temperature-resistant castables, which can keep the combustion furnace in a high temperature state for a long time without Affected, the use is more stable and the service life is longer;

8、本实用新型的换热装置开设有隔热槽,隔热槽将换热装置分隔成一级吸热部、二级吸热部,通过隔热槽能够将燃烧炉释放的大量热量集中于一级吸热部,通过一级吸热部的换热管能够对第二水箱中的水进行更为集中的换热,换热效果更好,而经过一级吸热部后的热量在排出前会经过二级吸热部,通过二级吸热部的换热管与第二水箱中的水进行换热,能够对热量进行更充分的利用,进一步地避免热量的损失,热量利用率更高,一级吸热部、二级吸热部分别均布设有多个换热管,均布设置的多个换热管能够更好的对第二水箱中的水进行换热,且能够减少高频噪音。8. The heat exchange device of the present utility model is provided with a heat insulation groove, and the heat insulation groove separates the heat exchange device into a first-level heat absorption part and a second-level heat absorption part, and a large amount of heat released by the combustion furnace can be concentrated in a The first-stage heat-absorbing part can conduct more concentrated heat exchange for the water in the second water tank through the heat-exchange tubes of the first-stage heat-absorbing part, and the heat-exchange effect is better, and the heat after passing through the first-stage heat-absorbing part is discharged It will pass through the secondary heat absorbing part, and exchange heat with the water in the second water tank through the heat exchange tube of the secondary heat absorbing part, which can make more full use of heat, further avoid heat loss, and higher heat utilization rate The primary heat absorbing part and the secondary heat absorbing part are respectively provided with a plurality of heat exchange tubes, and the plurality of heat exchange tubes arranged uniformly can better heat the water in the second water tank, and can reduce the high temperature frequency noise.

附图说明:Description of drawings:

图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.

图2为本实用新型另一视角的结构示意图。FIG. 2 is a schematic structural diagram of the present invention from another perspective.

图3为本实用新型换热装置的结构示意图。FIG. 3 is a schematic structural diagram of the heat exchange device of the present invention.

图4为本实用新型燃烧炉的结构示意图。FIG. 4 is a schematic structural diagram of a combustion furnace of the present invention.

图5为本实用新型余热回收燃烧室的剖面结构示意图。5 is a schematic cross-sectional structural diagram of a waste heat recovery combustion chamber of the present invention.

图6为本实用新型火焰冲压改形室的结构示意图。FIG. 6 is a schematic structural diagram of the flame stamping reforming chamber of the present invention.

图7为本实用新型横向通道的结构示意图。FIG. 7 is a schematic structural diagram of a transverse channel of the present invention.

图8为本实用新型水路流向的结构示意图。FIG. 8 is a schematic structural diagram of the flow direction of the water channel of the present invention.

附图标记说明:机架1、余热回收燃烧室2、第一水箱21、第二水箱22、蒸汽出口3、燃烧炉4、燃烧室41、点火室42、冲压出火口43、鼓风机5、风管6、排气管7、油泵8、横向通道9、点火针10、喷油嘴11、火焰冲压改形室12、冲压口121、直角边面122、斜边面123、控制器13、油量旋钮开关14、风量旋钮开关15、换热装置16、隔热槽161、一级吸热部162、二级吸热部163、入火口164、排烟口165、换热管166、通道167、缺水指示灯17、观火镜18、加水槽19、排水阀20。Description of reference numerals: frame 1, waste heat recovery combustion chamber 2, first water tank 21, second water tank 22, steam outlet 3, combustion furnace 4, combustion chamber 41, ignition chamber 42, punching flame outlet 43, blower 5, air Pipe 6, Exhaust Pipe 7, Oil Pump 8, Transverse Channel 9, Ignition Needle 10, Fuel Injector 11, Flame Stamping Reforming Chamber 12, Stamping Port 121, Right-Angle Surface 122, Bevel Surface 123, Controller 13, Oil Volume knob switch 14, air volume knob switch 15, heat exchange device 16, heat insulation groove 161, primary heat absorbing part 162, secondary heat absorbing part 163, fire inlet 164, smoke outlet 165, heat exchange tube 166, channel 167 , Water shortage indicator 17, fire viewing mirror 18, water tank 19, drain valve 20.

具体实施方式:Detailed ways:

下面结合附图对本实用新型作进一步的说明,如图1~8所示,本实用新型包括机架1、设置于机架1上的第二水箱22、蒸汽出口3、燃烧炉4、鼓风机5、风管6、用于排放燃烧废气的排气管7、油泵8、横向通道9,所述第二水箱22内设有换热装置16,蒸汽出口3与第二水箱22相连通,燃烧炉4沿竖向开设有燃烧室41、沿横向开设有点火室42,燃烧室41的侧壁上开设有冲压出火口43,燃烧室41通过冲压出火口43与点火室42相连通,横向通道9插接于点火室42内,横向通道9内设有点火针10、喷油嘴11,喷油嘴11与油泵8相连通,横向通道9通过风管6与鼓风机5相连通;本实用新型的燃烧炉4沿竖向开设有燃烧室41、沿横向开设有点火室42,内设有点火针10、喷油嘴11的横向通道9插接于点火室42内,点火针10、喷油嘴11均与燃烧室41分开设置,可以让生物柴油燃烧更加均匀,不会出现爆燃、淋熄的现象,并且能够避免因为爆燃而产生高频噪音的问题,同时结构紧凑合理,搬运移动方便;由于燃烧室41在燃烧过程中温度较高,点火针10、喷油嘴11均与燃烧室41分开设置,能够使点火针10、喷油嘴11处于一个相对温度较低的位置,能够避免点火针10、喷油嘴11长期处于高温状态,从而使点火针10、喷油嘴11的使用寿命更长;由于燃烧室41内的温度在燃烧停止后依旧会很高,将点火针10、喷油嘴11设置于燃烧室41内,容易在停止燃烧后因为余热温度较高而发生误点火,点火针10、喷油嘴11均与燃烧室41分开设置,能够使点火针10、喷油嘴11的温度不会因为燃烧室41的高温而过高,从而能够防止误点火。The present utility model is further described below with reference to the accompanying drawings. As shown in FIGS. 1 to 8 , the present utility model includes a frame 1 , a second water tank 22 arranged on the frame 1 , a steam outlet 3 , a combustion furnace 4 , and a blower 5 , air pipe 6, exhaust pipe 7 for discharging combustion waste gas, oil pump 8, transverse channel 9, the second water tank 22 is provided with a heat exchange device 16, the steam outlet 3 is communicated with the second water tank 22, and the combustion furnace 4. A combustion chamber 41 is opened vertically, and an ignition chamber 42 is opened laterally. A punching fire outlet 43 is opened on the side wall of the combustion chamber 41. The combustion chamber 41 is communicated with the ignition chamber 42 through the punching fire outlet 43. It is inserted into the ignition chamber 42, the horizontal channel 9 is provided with the ignition needle 10 and the fuel injection nozzle 11, the fuel injection nozzle 11 is communicated with the oil pump 8, and the lateral channel 9 is communicated with the blower 5 through the air duct 6; The furnace 4 is provided with a combustion chamber 41 in the vertical direction and an ignition chamber 42 in the transverse direction. The ignition needle 10 and the lateral channel 9 of the fuel injection nozzle 11 are inserted into the ignition chamber 42. The ignition needle 10 and the fuel injection nozzle 11 are both Separated from the combustion chamber 41, the biodiesel can be burned more evenly, without the phenomenon of deflagration and leaching, and the problem of high-frequency noise due to deflagration can be avoided. 41 During the combustion process, the temperature is relatively high, and the ignition needle 10 and the fuel injector 11 are arranged separately from the combustion chamber 41, so that the ignition needle 10 and the fuel injection nozzle 11 can be placed in a relatively low temperature position, and the ignition needle 10, the fuel injection nozzle 11 can be avoided. The fuel injection nozzle 11 is in a high temperature state for a long time, so that the service life of the ignition needle 10 and the fuel injection nozzle 11 is longer. It is arranged in the combustion chamber 41, and it is easy to cause mis-ignition due to the high residual heat temperature after the combustion is stopped. Since the high temperature of the combustion chamber 41 does not become too high, mis-ignition can be prevented.

横向通道9插接于点火室42内的一端设有火焰冲压改形室12,火焰冲压改形室12与横向通道9相连通,火焰冲压改形室12开设有与冲压出火口43相匹配的冲压口121,火焰冲压改形室12通过冲压口121与燃烧室41相连通;火焰冲压改形室12为直角三棱柱结构,火焰冲压改形室12包括两个直角边面122、一个斜边面123,其中一个直角边面122与横向通道9相连接,冲压口121开设于斜边面123的一侧上;本实用新型的横向通道9插接于点火室42内的一端设有火焰冲压改形室12,火焰冲压改形室12开设有与冲压出火口43相匹配的冲压口121,火焰冲压改形室12能够将圆柱形火焰改变为片状火焰,通过火焰冲压改形室12能够使鼓风机5抽入的气流吹入燃烧室41更加强劲并且实现冲压燃烧,从冲压出火口43冲压出来的片状火焰会在燃烧室41内以螺旋上升的方式急剧发生旋转、摩擦,能够让燃料的高热值得到充分释放,在能够有效提高炉温的同时大幅减少废气的排放,能够使燃烧更加彻底、燃烧效率更高,从而使燃烧无烟无味,能够达到极速升温的效果并且达到更高的燃烧温度,从而实现更优的燃烧效果。One end of the transverse channel 9 inserted into the ignition chamber 42 is provided with a flame stamping modification chamber 12, the flame stamping modification chamber 12 is communicated with the transverse channel 9, and the flame stamping modification chamber 12 is provided with a flame stamping modification chamber 12 that matches the punching fire outlet 43. Stamping port 121, flame stamping modification chamber 12 is communicated with combustion chamber 41 through stamping port 121; flame stamping modification chamber 12 is a right-angled triangular prism structure, flame stamping modification chamber 12 includes two right-angled side surfaces 122, a hypotenuse Surface 123, one of the right-angled side surfaces 122 is connected with the transverse channel 9, and the punching port 121 is opened on one side of the hypotenuse surface 123; The modification chamber 12, the flame stamping modification chamber 12 is provided with a stamping port 121 that matches the stamping flame outlet 43, and the flame stamping modification chamber 12 can change the cylindrical flame into a flaky flame. The airflow drawn by the blower 5 is blown into the combustion chamber 41 more strongly and ramming combustion is realized, and the sheet flame punched out from the ramming outlet 43 will rotate and rub rapidly in the manner of spiral rising in the combustion chamber 41, which can make the fuel The high calorific value of the furnace is fully released, which can effectively increase the furnace temperature and greatly reduce the emission of exhaust gas, which can make the combustion more thorough and the combustion efficiency is higher, so that the combustion is smokeless and odorless, and the effect of extremely rapid heating can be achieved. combustion temperature, so as to achieve better combustion effect.

本实用新型还包括加水槽19,所述燃烧炉4罩设有第一水箱21,燃烧炉4与第一水箱21形成余热回收燃烧室2,加水槽19通过管道与第一水箱21相连通,第一水箱21通过管道与第二水箱22相连通,加水槽19中的水流经第一水箱21后流入第二水箱22中;燃烧炉4向四周所散发的热量能够被第一水箱21中的水吸收并充分利用,能够对燃烧炉4散发的热量进行最大化利用,进一步防止热量损失,提高热量利用率,同时能够避免燃烧炉4外部周围环境高温,实用性更高,能够避免燃烧炉4长期处于高温状态,从而使燃烧炉4的使用寿命更长。The utility model also includes a water adding tank 19, the combustion furnace 4 is covered with a first water tank 21, the combustion furnace 4 and the first water tank 21 form a waste heat recovery combustion chamber 2, and the water adding tank 19 is communicated with the first water tank 21 through pipes, The first water tank 21 is communicated with the second water tank 22 through pipes, and the water in the water tank 19 flows through the first water tank 21 and then flows into the second water tank 22; Water absorption and full utilization can maximize the utilization of the heat emitted by the combustion furnace 4, further prevent heat loss, improve the heat utilization rate, and at the same time avoid the high temperature of the surrounding environment outside the combustion furnace 4, which is more practical and can avoid the combustion furnace 4. It is in a high temperature state for a long time, so that the service life of the combustion furnace 4 is longer.

排气管7从加水槽19的一侧穿入、并从另一侧穿出,使得置于加水槽19中的部分排气管7与水接触而释放热量;燃烧废气中夹带有大量热量,在向外排放燃烧废气的同时会排出大量热量,本实用新型的排气管7从加水槽19的底部一侧穿入、并从顶部穿出,使得置于加水槽19中的部分排气管7与水接触而释放热量,燃烧废气中夹带的大量热量在向外排出前会被加水槽19中的水进行吸收并充分利用,能够对排气管7的余热进一步回收利用,进一步防止热量损失,提高热量利用率。The exhaust pipe 7 penetrates from one side of the water adding tank 19 and goes out from the other side, so that part of the exhaust pipe 7 placed in the water adding tank 19 contacts with water and releases heat; a large amount of heat is entrained in the combustion exhaust gas, When the combustion exhaust gas is discharged to the outside, a large amount of heat will be discharged. The exhaust pipe 7 of the present invention penetrates from the bottom side of the water adding tank 19 and goes out from the top, so that part of the exhaust pipe placed in the water adding tank 19 7 is in contact with water to release heat, and a large amount of heat entrained in the combustion exhaust gas will be absorbed and fully utilized by the water in the water tank 19 before being discharged to the outside, and the waste heat of the exhaust pipe 7 can be further recycled and utilized to further prevent heat loss. , improve heat utilization.

燃烧炉4由耐高温的浇注料浇铸而成,浇注料为高强防渗低水泥浇注料,燃烧炉4的外部包覆有保温材料,能够防止燃烧炉4内部的热量往外流失,实用性更强;由于金属在高温中易氧化,相较于传统由金属材质制成的燃烧炉4,本实用新型的燃烧炉4由耐高温的浇注料浇铸而成,能够使燃烧炉4长期处于高温状态中且不受影响,使用更加稳定、使用寿命更长。The combustion furnace 4 is made of high-temperature-resistant castables, which are high-strength, anti-seepage, and low-cement castables. The outside of the combustion furnace 4 is covered with thermal insulation materials, which can prevent the heat inside the combustion furnace 4 from being lost to the outside, and is more practical Because metal is easily oxidized at high temperature, compared with the traditional combustion furnace 4 made of metal material, the combustion furnace 4 of the present utility model is cast from a high temperature resistant castable, which can make the combustion furnace 4 in a high temperature state for a long time. And not affected, the use is more stable and the service life is longer.

机架1上设有控制器13、用于调节油量大小的油量旋钮开关14、用于调节风量大小的风量旋钮开关15,油量旋钮开关14、风量旋钮开关15分别与控制器13电连接;通过风量旋钮开关15能够控制鼓风机5向燃烧室41吹入的风量大小,通过油量旋钮开关14能够控制喷油嘴11喷出的油量大小,从而能够根据实际使用情况而进行相应的调节。The rack 1 is provided with a controller 13, an oil volume knob switch 14 for adjusting the oil volume, and an air volume knob switch 15 for adjusting the air volume. The oil volume knob switch 14 and the air volume knob switch 15 are electrically connected to the controller 13 respectively. Connection; the air volume blown into the combustion chamber 41 by the blower 5 can be controlled by the air volume knob switch 15, and the oil volume sprayed by the fuel injector 11 can be controlled by the oil volume knob switch 14, so that corresponding adjustments can be made according to the actual use situation. adjust.

本实用新型还包括用于检测第二水箱22水量的液位传感器、用于干烧提示的缺水指示灯17,液位传感器、缺水指示灯17分别与控制器13电连接;液位传感器能够实时监测第二水箱22水量的多少,当第二水箱22中的水量低于预设值时,缺水指示灯17亮起,能够用于提醒加水,从而防止干烧。The utility model also includes a liquid level sensor for detecting the amount of water in the second water tank 22, and a water shortage indicator light 17 for prompting dry burning. The liquid level sensor and the water shortage indicator light 17 are respectively electrically connected to the controller 13; the liquid level sensor The amount of water in the second water tank 22 can be monitored in real time. When the amount of water in the second water tank 22 is lower than the preset value, the water shortage indicator 17 is on, which can be used to remind water to be added, thereby preventing dry burning.

本实用新型还包括用于观察内部燃烧情况的观火镜18,通过观火镜18能够随时查看内部燃烧情况,实用性更强;本实用新型还包括用于排放第二水箱22内部积水的排水阀20,通过排水阀20能够将第二水箱22中的积水向外排出;本实用新型的油泵8有两个,其中一个作为备用,实用性更强。The utility model also includes a fire-viewing mirror 18 for observing the internal combustion conditions, through which the internal combustion conditions can be checked at any time, and the practicability is stronger; The drain valve 20 can discharge the accumulated water in the second water tank 22 to the outside through the drain valve 20; there are two oil pumps 8 in the present invention, one of which is used as a backup, which is more practical.

换热装置16中部位置开设有隔热槽161,隔热槽161将换热装置16分隔成一级吸热部162、二级吸热部163,一级吸热部162成型有入火口164,燃烧炉4设置于入火口164的底部,二级吸热部163成型有排烟口165,排烟口165与排气管7相连通,一级吸热部162、二级吸热部163分别均布设有多个换热管166,一级吸热部162与二级吸热部163之间设有通道167,一级吸热部162的内部与二级吸热部163的内部之间通过通道167相互连通;本实用新型的换热装置16开设有隔热槽161,隔热槽161将换热装置16分隔成一级吸热部162、二级吸热部163,通过隔热槽161能够将燃烧炉4释放的大量热量集中于一级吸热部162,通过一级吸热部162的换热管166能够对第二水箱22中的水进行更为集中的换热,换热效果更好,而经过一级吸热部162后的热量在排出前会经过二级吸热部163,通过二级吸热部163的换热管166与第二水箱22中的水进行换热,能够对热量进行更充分的利用,进一步地避免热量的损失,热量利用率更高,一级吸热部162、二级吸热部163分别均布设有多个换热管166,均布设置的多个换热管166能够更好的对第二水箱22中的水进行换热,且能够减少高频噪音。A heat-insulating groove 161 is provided in the middle of the heat exchange device 16. The heat-insulating groove 161 divides the heat exchange device 16 into a first-level heat-absorbing part 162 and a second-level heat-absorbing part 163. The first-level heat-absorbing part 162 is formed with a fire inlet 164 for burning The furnace 4 is arranged at the bottom of the fire inlet 164, the secondary heat absorbing portion 163 is formed with a smoke exhaust port 165, and the smoke exhaust port 165 is communicated with the exhaust pipe 7. The primary heat absorbing portion 162 and the secondary heat absorbing portion 163 are respectively A plurality of heat exchange tubes 166 are arranged, a channel 167 is provided between the primary heat absorbing part 162 and the secondary heat absorbing part 163 , and a channel passes between the interior of the primary heat absorbing part 162 and the interior of the secondary heat absorbing part 163 167 are connected to each other; the heat exchange device 16 of the present invention is provided with a heat insulation groove 161, and the heat insulation groove 161 separates the heat exchange device 16 into a primary heat absorbing part 162 and a secondary heat absorbing part 163. A large amount of heat released by the combustion furnace 4 is concentrated in the primary heat absorbing part 162, and the heat exchange tube 166 of the primary heat absorbing part 162 can conduct more concentrated heat exchange for the water in the second water tank 22, and the heat exchange effect is better. , and the heat after passing through the primary heat absorbing part 162 will pass through the secondary heat absorbing part 163 before being discharged, and the heat exchange tube 166 of the secondary heat absorbing part 163 will exchange heat with the water in the second water tank 22 , which can exchange heat with the water in the second water tank 22 . The heat is more fully utilized, the heat loss is further avoided, and the heat utilization rate is higher. The heat exchange tube 166 can better exchange heat for the water in the second water tank 22, and can reduce high-frequency noise.

工作原理:working principle:

往加水槽19中加入适量的水,加水槽19中的水流经第一水箱21后流入第二水箱22中,点火并调节油量旋钮开关14、风量旋钮开关15至合适的位置;燃烧炉4向四周所散发的热量被第一水箱21中的水吸收并充分利用;横向通道9内的圆柱形火焰经过火焰冲压改形室12后变为片状形火焰,从冲压出火口43冲压出来的片状火焰会在燃烧室41内以螺旋上升的方式急剧发生旋转、摩擦,燃烧室41所产生的大量热量依次通过换热装置16的一级吸热部162、二级吸热部163,通过一级吸热部162中的换热管166、二级吸热部163中的换热管166与第二水箱22中的水进行换热,第二水箱22中的水受热后变成水蒸汽并从蒸汽出口3排出,燃烧后的废气经过排烟口165后从排气管7排出,燃烧后的废气中夹带的大量热量在经过加水槽19中时被加水槽19中的水吸收并充分利用;本实用新型的点火针10、喷油嘴11均与燃烧室41分开设置,可以让生物柴油燃烧更加均匀,不会出现爆燃、淋熄的现象,并且能够避免因为爆燃而产生高频噪音的问题,同时结构紧凑合理,搬运移动方便。Add an appropriate amount of water to the water adding tank 19, the water in the water adding tank 19 flows through the first water tank 21 and then flows into the second water tank 22, ignite and adjust the oil volume knob switch 14 and the air volume knob switch 15 to a suitable position; combustion furnace 4 The heat radiated to the surrounding is absorbed and fully utilized by the water in the first water tank 21; the cylindrical flame in the transverse channel 9 becomes a sheet-shaped flame after passing through the flame stamping reforming chamber 12, and is stamped out from the stamping flame outlet 43. The flaky flame will rapidly rotate and rub in the way of spiral ascending in the combustion chamber 41, and a large amount of heat generated by the combustion chamber 41 will pass through the primary heat absorbing part 162 and the secondary heat absorbing part 163 of the heat exchange device 16 in turn, and pass through the combustion chamber 41. The heat exchange tubes 166 in the primary heat absorption part 162 and the heat exchange tubes 166 in the secondary heat absorption part 163 exchange heat with the water in the second water tank 22 , and the water in the second water tank 22 becomes steam after being heated. And discharged from the steam outlet 3, the burned exhaust gas is discharged from the exhaust pipe 7 after passing through the smoke exhaust port 165, and a large amount of heat entrained in the burned exhaust gas is absorbed and fully absorbed by the water in the water adding tank 19 when passing through the water adding tank 19. Utilization; the ignition needle 10 and the fuel injector 11 of the present utility model are arranged separately from the combustion chamber 41, which can make the combustion of biodiesel more uniform, without the phenomenon of deflagration and leaching, and can avoid high-frequency noise due to deflagration. At the same time, the structure is compact and reasonable, and it is convenient to carry and move.

当然,以上所述仅是本实用新型的较佳实施方式,故凡依本实用新型专利申请范围所述的构造、特征及原理所做的等效变化或修饰,均包括于本实用新型专利申请范围内。Of course, the above are only the preferred embodiments of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the present utility model patent application. within the range.

Claims (8)

1. Integral type biodiesel steam generator, its characterized in that: comprises a frame (1), a second water tank (22) arranged on the frame (1), a steam outlet (3), a combustion furnace (4), a blower (5), an air pipe (6), an exhaust pipe (7) used for discharging combustion waste gas, an oil pump (8) and a transverse channel (9), wherein a heat exchange device (16) is arranged in the second water tank (22), the steam outlet (3) is communicated with the second water tank (22), the combustion furnace (4) is vertically provided with a combustion chamber (41) and transversely provided with an ignition chamber (42), the side wall of the combustion chamber (41) is provided with a stamping fire outlet (43), the combustion chamber (41) is communicated with the ignition chamber (42) through the stamping fire outlet (43), the transverse channel (9) is inserted in the ignition chamber (42), an ignition needle (10) and an oil nozzle (11) are arranged in the transverse channel (9), and the oil nozzle (11) is communicated with the oil pump (8), the transverse channel (9) is communicated with the blower (5) through an air pipe (6).
2. The integrated biodiesel steam generator of claim 1, wherein: one end of the transverse channel (9) inserted into the ignition chamber (42) is provided with a flame stamping reforming chamber (12), the flame stamping reforming chamber (12) is communicated with the transverse channel (9), the flame stamping reforming chamber (12) is provided with a stamping opening (121) matched with the stamping fire outlet (43), and the flame stamping reforming chamber (12) is communicated with the combustion chamber (41) through the stamping opening (121); the flame stamping reshaping chamber (12) is of a right-angle triangular prism structure, the flame stamping reshaping chamber (12) comprises two right-angle side faces (122) and an inclined side face (123), one of the right-angle side faces (122) is connected with the transverse channel (9), and the stamping opening (121) is formed in one side of the inclined side face (123).
3. The integrated biodiesel steam generator of claim 1, wherein: the waste heat recovery combustion system is characterized by further comprising a water adding tank (19), wherein a first water tank (21) is covered on the combustion furnace (4), the combustion furnace (4) and the first water tank (21) form a waste heat recovery combustion chamber (2), the water adding tank (19) is communicated with the first water tank (21) through a pipeline, the first water tank (21) is communicated with a second water tank (22) through a pipeline, and water in the water adding tank (19) flows into the second water tank (22) after flowing through the first water tank (21); the exhaust pipe (7) penetrates from one side of the water adding tank (19) and penetrates from the other side, so that part of the exhaust pipe (7) placed in the water adding tank (19) is in contact with water to release heat.
4. The integrated biodiesel steam generator of claim 1, wherein: the combustion furnace (4) is cast by refractory castable.
5. The integrated biodiesel steam generator of claim 1, wherein: the oil quantity rotary switch (14) and the air quantity rotary switch (15) are arranged on the rack (1), the controller (13), the oil quantity rotary switch (14) used for adjusting the oil quantity and the air quantity rotary switch (15) used for adjusting the air quantity are arranged on the rack, and the oil quantity rotary switch (14) and the air quantity rotary switch (15) are respectively and electrically connected with the controller (13).
6. The integrated biodiesel steam generator of claim 5, wherein: the water-saving heating device also comprises a liquid level sensor for detecting the water quantity of the second water tank (22) and a water shortage indicator lamp (17) for prompting dry burning, wherein the liquid level sensor and the water shortage indicator lamp (17) are respectively and electrically connected with the controller (13).
7. The integrated biodiesel steam generator of claim 1, wherein: the device also comprises a drain valve (20) used for draining accumulated water in the second water tank (22) and a fire observation mirror (18) used for observing the internal combustion condition.
8. The integrated biodiesel steam generator of any of claims 1 to 7, wherein: heat insulation groove (161) have been seted up to heat transfer device (16) middle part position, heat insulation groove (161) is separated into one-level heat absorption portion (162) with heat transfer device (16), second grade heat absorption portion (163), one-level heat absorption portion (162) shaping has into burner (164), it sets up in the bottom of going into burner (164) to fire furnace (4), second grade heat absorption portion (163) shaping has exhaust port (165), exhaust port (165) are linked together with blast pipe (7), one-level heat absorption portion (162), second grade heat absorption portion (163) equipartition respectively is equipped with a plurality of heat exchange tubes (166), be equipped with passageway (167) between one-level heat absorption portion (162) and second grade heat absorption portion (163), communicate each other through passageway (167) between the inside of one-level heat absorption portion (162) and the inside of second grade heat absorption portion (.
CN202020944750.5U 2020-05-28 2020-05-28 Integrated Biodiesel Steam Generator Expired - Fee Related CN212204478U (en)

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Application Number Priority Date Filing Date Title
CN202020944750.5U CN212204478U (en) 2020-05-28 2020-05-28 Integrated Biodiesel Steam Generator

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Application Number Priority Date Filing Date Title
CN202020944750.5U CN212204478U (en) 2020-05-28 2020-05-28 Integrated Biodiesel Steam Generator

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111457343A (en) * 2020-05-28 2020-07-28 吴伟东 Integrated Biodiesel Steam Generator

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111457343A (en) * 2020-05-28 2020-07-28 吴伟东 Integrated Biodiesel Steam Generator
CN111457343B (en) * 2020-05-28 2024-12-31 吴伟东 Integrated Biodiesel Steam Generator

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