CN212175394U - Stirring cylinder for asphalt mixing plant - Google Patents
Stirring cylinder for asphalt mixing plant Download PDFInfo
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- CN212175394U CN212175394U CN202020642747.8U CN202020642747U CN212175394U CN 212175394 U CN212175394 U CN 212175394U CN 202020642747 U CN202020642747 U CN 202020642747U CN 212175394 U CN212175394 U CN 212175394U
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- 239000010426 asphalt Substances 0.000 title claims description 47
- 238000002156 mixing Methods 0.000 title claims description 32
- 238000003756 stirring Methods 0.000 title abstract description 13
- 238000007790 scraping Methods 0.000 claims abstract description 6
- 239000012459 cleaning agent Substances 0.000 claims description 12
- 230000000694 effects Effects 0.000 abstract description 7
- 238000004140 cleaning Methods 0.000 description 13
- 238000010586 diagram Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 4
- 239000011384 asphalt concrete Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000009413 insulation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000004696 Poly ether ether ketone Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- JUPQTSLXMOCDHR-UHFFFAOYSA-N benzene-1,4-diol;bis(4-fluorophenyl)methanone Chemical compound OC1=CC=C(O)C=C1.C1=CC(F)=CC=C1C(=O)C1=CC=C(F)C=C1 JUPQTSLXMOCDHR-UHFFFAOYSA-N 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 229920002530 polyetherether ketone Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及沥青搅拌站搅拌设备的技术领域,尤其是涉及一种沥青搅拌站用搅拌缸。The utility model relates to the technical field of mixing equipment for an asphalt mixing station, in particular to a mixing cylinder for an asphalt mixing station.
背景技术Background technique
沥青搅拌站,也可称为沥青混凝土拌和站、沥青混凝土搅拌站。指用于批量生产沥青混凝土的成套设备。按照搅拌方式,可以分为强制间歇式、连续生产式;按照搬运方式,可以分为固定式、半固定式和移动式。Asphalt mixing plant, also known as asphalt concrete mixing plant, asphalt concrete mixing plant. Refers to complete sets of equipment for mass production of asphalt concrete. According to the stirring method, it can be divided into forced intermittent type and continuous production type; according to the transportation method, it can be divided into fixed type, semi-fixed type and mobile type.
公开号为CN105350431A的中国发明专利公开了一种沥青搅拌站,包括依次连通的上料装置、烘干装置、搅拌机构及成品仓,所述烘干装置包括依次连通的冷料提升机、密闭烘干塔及热料提升机,其中,所述冷料提升机与所述上料装置的出料口相连通,所述热料提升机的出料口与所述搅拌机构的进料口相连通。The Chinese invention patent with publication number CN105350431A discloses an asphalt mixing plant, which includes a feeding device, a drying device, a stirring mechanism and a finished product warehouse that are connected in sequence. Dry tower and hot material elevator, wherein the cold material elevator is communicated with the discharge port of the feeding device, and the discharge port of the hot material elevator is communicated with the feed port of the stirring mechanism .
上述中的现有技术方案存在以下缺陷:沥青等原料在搅拌机构内被搅拌混合时,由于沥青具有一定的粘度,当其溅射在搅拌机构内壁后,搅拌完成后一段时间后黏附在搅拌机构内壁的沥青堆积较多,并且长时间后会凝固在搅拌缸内壁上,难以清理,从而导致沥青利用率低。The above-mentioned prior art solutions have the following defects: when the raw materials such as asphalt are stirred and mixed in the stirring mechanism, because the asphalt has a certain viscosity, when it is sputtered on the inner wall of the stirring mechanism, it adheres to the stirring mechanism after a period of time after the stirring is completed. The asphalt on the inner wall accumulates a lot, and it will solidify on the inner wall of the mixing tank after a long time, which is difficult to clean, resulting in low utilization of asphalt.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型的目的是提供一种沥青搅拌站用搅拌缸,具有使残留并凝固在搅拌缸内壁上的沥青清理干净的效果。Aiming at the deficiencies of the prior art, the purpose of the present invention is to provide a mixing tank for an asphalt mixing station, which has the effect of cleaning up the residual and solidified asphalt on the inner wall of the mixing tank.
本实用新型的上述实用新型目的是通过以下技术方案得以实现的:The above-mentioned utility model purpose of the present utility model is achieved through the following technical solutions:
一种沥青搅拌站用搅拌缸,包括缸体,缸体底部有出料口,所述缸体内有向出料口方向刮动缸体内壁的刮板,缸体侧壁上设置有通入热油的热油盘管。A mixing cylinder for an asphalt mixing station comprises a cylinder body, a discharge port is arranged at the bottom of the cylinder body, a scraper is arranged in the cylinder body to scrape the inner wall of the cylinder towards the direction of the discharge port, and an inlet port is arranged on the side wall of the cylinder body. Hot oil coil for hot oil.
通过采用上述技术方案,当在清理缸体的时候,向热油盘管内通入热油,热油盘管对缸体侧壁进行加热,贴附在缸体内壁上的沥青软化,刮板将缸体内壁上的残留沥青向出料口方向刮动,将残留的沥青清理出缸体,因此使凝固在缸体上的沥青得以软化,进而清理干净。By adopting the above technical solution, when the cylinder is cleaned, hot oil is introduced into the hot oil coil, the hot oil coil heats the side wall of the cylinder, the asphalt attached to the inner wall of the cylinder is softened, and the scraper will The residual asphalt on the inner wall of the cylinder is scraped in the direction of the discharge port, and the residual asphalt is cleaned out of the cylinder, so that the asphalt solidified on the cylinder can be softened and cleaned up.
本实用新型在一较佳示例中可以进一步配置为:所述刮板为矩形框架,紧贴在缸体内壁上,缸体侧壁上开设有两端贯通的滑槽,滑槽内滑动有滑块,刮板固定在滑块上,滑块与液压缸的输出端固定,所述滑块的长度不小于滑槽和液压缸输出端的长度和。In a preferred example of the present invention, the scraper can be further configured as follows: the scraper is a rectangular frame, which is closely attached to the inner wall of the cylinder; The block and the scraper are fixed on the sliding block, the sliding block is fixed with the output end of the hydraulic cylinder, and the length of the sliding block is not less than the sum of the lengths of the chute and the output end of the hydraulic cylinder.
通过采用上述技术方案,当液压缸的输出端伸长或缩短时,滑块在滑槽中滑动,刮板则随着滑块在缸体内上下刮动,并且当液压缸带动着滑块在滑槽内滑动的时候,无论刮板滑动到缸体的哪个位置,滑块均不会使滑槽露出,不会使缸体内的残留物从滑槽中滑出。By adopting the above technical solution, when the output end of the hydraulic cylinder is extended or shortened, the slider slides in the chute, the scraper scrapes up and down in the cylinder with the slider, and when the hydraulic cylinder drives the slider to move When sliding in the chute, no matter where the scraper slides to the cylinder body, the slider will not expose the chute, nor will the residue in the cylinder slip out of the chute.
本实用新型在一较佳示例中可以进一步配置为:所述滑块固定刮板的位置距滑块底端的长度、液压缸的输出端长度与缸体的高度相等。In a preferred example of the present invention, the length of the position of the fixed scraper of the sliding block from the bottom end of the sliding block and the length of the output end of the hydraulic cylinder are equal to the height of the cylinder body.
通过采用上述技术方案,当液压缸开始启动的时候,刮板由缸体的顶部滑到底部,液压缸的输出端伸缩长度足够。当液压缸输出端伸长的时候,刮板位于缸体的顶端,当液压缸输出端缩短的时候,刮板由缸体的顶部滑到底部,使缸体侧壁上的沥青残留得以完全清理。By adopting the above technical solution, when the hydraulic cylinder starts to start, the scraper slides from the top of the cylinder to the bottom, and the output end of the hydraulic cylinder has a sufficient telescopic length. When the output end of the hydraulic cylinder is extended, the scraper is located at the top of the cylinder body, and when the output end of the hydraulic cylinder is shortened, the scraper slides from the top of the cylinder body to the bottom, so that the asphalt residue on the side wall of the cylinder body can be completely cleaned .
本实用新型在一较佳示例中可以进一步配置为:所述刮板固定在滑块的中央,液压缸的输出端长度与缸体顶部到底部的距离相等,当液压缸静止。In a preferred example of the present invention, the scraper can be further configured as follows: the scraper is fixed in the center of the slider, the length of the output end of the hydraulic cylinder is equal to the distance from the top to the bottom of the cylinder body, and the hydraulic cylinder is stationary.
通过采用上述技术方案,液压缸的输出端运动,带动滑块运动,因此固定在滑块上的刮板沿着缸体侧壁由顶部滑动到底部,By adopting the above technical solution, the output end of the hydraulic cylinder moves to drive the slider to move, so the scraper fixed on the slider slides from the top to the bottom along the side wall of the cylinder body,
本实用新型在一较佳示例中可以进一步配置为:所述刮板的底面为向缸体内壁方向倾斜的斜坡。In a preferred example of the present invention, it can be further configured that: the bottom surface of the scraper is a slope inclined toward the inner wall of the cylinder.
通过采用上述技术方案,刮板底面形成切削端,贴合内壁,更容易将缸体内壁上的残留物刮下来。By adopting the above technical solution, the bottom surface of the scraper forms a cutting end, which is attached to the inner wall, and it is easier to scrape off the residue on the inner wall of the cylinder.
本实用新型在一较佳示例中可以进一步配置为:所述缸体外侧壁上有向内凹陷的凹槽,热油盘管固定在凹槽内。In a preferred example of the present invention, it can be further configured that: the outer side wall of the cylinder is provided with an inwardly recessed groove, and the hot oil coil is fixed in the groove.
通过采用上述技术方案,热油盘管固定在凹槽内后,凹槽的内壁较薄,热油盘管散发处的热量更容易使缸体内壁变热,使贴附凝固在缸体内壁上的沥青残留物融化效果更好。By adopting the above technical solution, after the hot oil coil is fixed in the groove, the inner wall of the groove is thinner, and the heat emitted by the hot oil coil is more likely to heat up the inner wall of the cylinder, so that the adherence solidifies on the inner wall of the cylinder The asphalt residue melts better.
本实用新型在一较佳示例中可以进一步配置为:所述缸体外壁上可拆卸连接有罩在凹槽上的外壳。In a preferred example of the present invention, it can be further configured that: the outer wall of the cylinder is detachably connected with a casing covering the groove.
通过采用上述技术方案,由于凹槽内的热油盘管在散发热量,因此设置外壳将热油盘管包裹在缸体侧壁内,减小热量的散发,起到一定的保温效果。By adopting the above technical solution, since the hot oil coil in the groove is dissipating heat, the casing is arranged to wrap the hot oil coil in the side wall of the cylinder to reduce heat dissipation and achieve a certain thermal insulation effect.
本实用新型在一较佳示例中可以进一步配置为:所述缸体顶部有通入清洁剂的软管,软管上连通数个排出管,排出管紧挨缸体侧壁。In a preferred example of the present invention, it can be further configured as follows: the top of the cylinder is provided with a hose for introducing the cleaning agent, and the hose is connected with several discharge pipes, and the discharge pipes are close to the side wall of the cylinder.
通过采用上述技术方案,单纯依靠刮板的刮动,对沥青残留物的清理效果有限,因此在清理的时候,加入清洗剂,使粘连在缸体内壁上的沥青残留物清除得更干净。By adopting the above technical solution, only relying on the scraping of the scraper, the cleaning effect of the asphalt residue is limited. Therefore, when cleaning, a cleaning agent is added to remove the asphalt residue adhered to the inner wall of the cylinder more cleanly.
本实用新型在一较佳示例中可以进一步配置为:所述缸体顶部固定有固定块,所述软管和排出管设置在固定块内,排出管与固定块底面连通。In a preferred example of the present invention, a fixing block is fixed on the top of the cylinder, the hose and the discharge pipe are arranged in the fixing block, and the discharge pipe communicates with the bottom surface of the fixing block.
通过采用上述技术方案,固定块支撑软管,并且刮板滑动到缸体顶部的时候,抵触到固定块的底面,防止刮板以及滑块滑出缸体。By adopting the above technical solution, the fixed block supports the hose, and when the scraper slides to the top of the cylinder, it abuts against the bottom surface of the fixed block, preventing the scraper and the slider from sliding out of the cylinder.
综上所述,本实用新型包括以下至少一种有益技术效果:To sum up, the present utility model includes at least one of the following beneficial technical effects:
1.当在清理缸体的时候,热油盘管对缸体侧壁进行加热,贴附在缸体内壁上的沥青软化,刮板将缸体内壁上的残留沥青向出料口方向刮动,将残留的沥青清理出缸体;1. When cleaning the cylinder body, the hot oil coil heats the side wall of the cylinder body, and the asphalt attached to the inner wall of the cylinder softens, and the scraper scrapes the residual asphalt on the inner wall of the cylinder towards the discharge port. , clean the residual asphalt out of the cylinder;
2.热油盘管固定在凹槽内,热油盘管散发处的热量更容易使缸体内壁变热,使贴附凝固在缸体内壁上的沥青残留物融化效果更好;2. The hot oil coil is fixed in the groove, and the heat emitted by the hot oil coil is easier to heat up the inner wall of the cylinder, so that the asphalt residue adhered and solidified on the inner wall of the cylinder has a better melting effect;
3.加入清洗剂,使粘连在缸体内壁上的沥青残留物清除得更干净。3. Add cleaning agent to remove the bitumen residues adhering to the inner wall of the cylinder more cleanly.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the present utility model;
图2是本实用新型的剖面示意图;Fig. 2 is the sectional schematic diagram of the present utility model;
图3是本实用新型中刮板与滑块连接的结构示意图;Fig. 3 is the structural schematic diagram of the connection between the scraper and the slider in the present invention;
图4是本实用新型中刮板滑动到缸体底部的结构示意图;4 is a schematic structural diagram of the scraper sliding to the bottom of the cylinder in the present invention;
图5是本实用新型中热油盘管的结构示意图;Fig. 5 is the structural representation of the utility model in the hot oil coil;
图6是本实用新型中清洁剂通入的软管的结构示意图。FIG. 6 is a schematic structural diagram of the hose through which the cleaning agent is introduced in the present invention.
图中,1、缸体;2、沥青入料管;3、粉料入料管;4、搅拌轴;5、出料口;6、清理装置;61、刮板;62、滑槽;63、滑块;64、液压缸;7、凹槽;8、热油盘管;9、外壳;10、固定块;11、软管;12、排出管。In the figure, 1, cylinder body; 2, asphalt feeding pipe; 3, powder feeding pipe; 4, stirring shaft; 5, discharge port; 6, cleaning device; 61, scraper; 62, chute; 63 , slider; 64, hydraulic cylinder; 7, groove; 8, hot oil coil; 9, shell; 10, fixed block; 11, hose; 12, discharge pipe.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。The present utility model will be described in further detail below in conjunction with the accompanying drawings.
参照图1和图2,为本实用新型公开的一种沥青搅拌站用搅拌缸,包括缸体1,缸体1上方分别设置有沥青入料管2和粉料入料管3,缸体1底部有两个转动的搅拌轴4,在缸体1底部有可打开的出料口5,出料口5可驱动打开(图中未画出驱动方式)。当在搅拌的时候,将液体沥青和粉料投入到缸体1中,搅拌轴4转动,将沥青和粉料搅拌成沥青混合物,当搅拌完成后打开出料口5,沥青混合物从出料口5排出缸体1。一些沥青的残留物粘连在缸体1内壁上,缸体1上还设置有清理装置6,用于清理缸体1上残留的沥青残留物。Referring to Figure 1 and Figure 2, the utility model discloses a mixing cylinder for an asphalt mixing station, comprising a
参照图2和图3,清理装置6包括在缸体1内壁上下刮动的刮板61,刮板61与缸体1的四壁贴合,为矩形框架,刮板61抵触缸体1的内壁。刮板61的外壁粘有与缸体1的内壁抵触的PEEK层。刮板61的底面为向缸体1内壁方向倾斜的斜坡,形成凸出的刮削端,刮削端更加容易将缸体1内壁上的沥青残留物刮下来。2 and 3 , the
参照图3,在缸体1宽度较小的侧壁上设置有上下贯通的滑槽62,滑槽62内滑动有较长的滑块63,刮板61固定在滑块63中央,在缸体1外侧设置有液压缸64,液压缸64可通过支架设置在缸体1旁,液压缸64的输出端固定在滑块63上,当清理装置6未投入使用中时,刮板61靠近缸体1的上侧,此时滑块63底端位于滑槽62底端(参照图1)。参照图4,当液压缸64启动的时候,液压缸64的输出端缩回,拉动滑块63在滑槽62上滑动。当刮板61位于缸体1底端的时候,滑块63顶端不低于缸体1的顶面。即滑块63的长度不小于滑槽62的两倍,因此滑块63在滑动的时候,缸体1内部清理时不会有泄漏。Referring to FIG. 3 , a
液压缸64的输出端的长度与缸体1顶部到底部的距离相等,才得以使刮板61将缸体1内壁完全刮净。The length of the output end of the
参照图2和图5,在缸体1一对侧壁的外壁上设置向内凹陷的凹槽7,在凹槽7内固定有热油盘管8,热油盘管8通过卸扣固定在凹槽7内壁上,在凹槽7上螺纹固定有外壳9,外壳9将热油盘管8罩在凹槽7内。热油盘管8内通入加热后的油,热油散发热量,并且凹槽7的内壁较薄,热油盘管8散发的热量更容易使缸体1内壁变热,外壳9将热油盘管8包围在凹槽7内,起到一定的保温效果,并可以拆卸维修。粘连在缸体1侧壁上的沥青残留融化,然后刮板61将液体状的沥青刮下。Referring to FIGS. 2 and 5 , an inwardly recessed
参照图6,为使清理更加彻底,在清理缸体1侧壁的时候,加入清洗剂。在缸体1侧壁顶部设置有固定块10,固定块10一侧壁紧贴缸体1内壁固定,在固定块10内贯穿有通入清洁剂的软管11,软管11上有数个排出管12,排出管12与固定块10的底面连通,因此排出管12靠近缸体1内壁。在清洁缸体1的时候,向软管11内通入清洁剂,清洁剂从排出管12流入到缸体1内壁上,在刮板61往复刮动的时候,清洁剂的使用对沥青的清理效果更好。Referring to FIG. 6 , in order to make the cleaning more thorough, when cleaning the side wall of the
参照图2,并且固定块10凸出于缸体1内壁,在刮板61在向上刮动的时候,会抵触在固定块10的底面,防止刮板61滑出缸体1,使刮板61更加稳定。2, and the fixing
本实施例的实施原理为:当在清理缸体1内壁的时候,在热油盘管8中通入热油,热油对缸体1侧壁进行加热,向软管11中通入清洗剂,清洗剂从排出管12流向缸体1侧壁上。The implementation principle of this embodiment is as follows: when cleaning the inner wall of the
启动液压缸64,液压缸64带动滑块63在滑槽62中上下滑动,刮板61随着滑块63在缸体1内上下滑动。刮板61将缸体1内壁上的沥青残留刮下,沥青残留从出料口5排出缸体1。The
本具体实施方式的实施例均为本实用新型的较佳实施例,并非依此限制本实用新型的保护范围,故:凡依本实用新型的结构、形状、原理所做的等效变化,均应涵盖于本实用新型的保护范围之内。The examples of this specific embodiment are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Therefore: all equivalent changes made according to the structure, shape and principle of the present invention are not It should be covered within the protection scope of the present invention.
Claims (8)
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| CN114606828A (en) * | 2022-03-07 | 2022-06-10 | 杨俊杰 | Highway engineering pitch melts system fast |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114606828A (en) * | 2022-03-07 | 2022-06-10 | 杨俊杰 | Highway engineering pitch melts system fast |
| CN114606828B (en) * | 2022-03-07 | 2023-09-29 | 陕西中悦建设工程有限公司 | Highway engineering pitch melts system fast |
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