CN212170861U - Mortar material homogeneous mixing device - Google Patents

Mortar material homogeneous mixing device Download PDF

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Publication number
CN212170861U
CN212170861U CN202020295747.5U CN202020295747U CN212170861U CN 212170861 U CN212170861 U CN 212170861U CN 202020295747 U CN202020295747 U CN 202020295747U CN 212170861 U CN212170861 U CN 212170861U
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mortar
tank
stirring blade
water tank
cylinder
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Chinese (zh)
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李洋洋
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Shaanxi Construction Materials Co ltd
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Shaanxi Construction Materials Co ltd
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Abstract

The utility model discloses a mortar material uniform mixing device, which comprises a mortar cylinder and a water tank, wherein the upper surface of the mortar cylinder is provided with a motor frame, a motor protective cover is arranged above the motor frame, a servo motor is arranged in the motor protective cover, the servo motor is connected with a rotating shaft in a transmission way, a first stirring blade is arranged at the upper end of the rotating shaft, a second stirring blade is arranged at the lower end of the rotating shaft, a scraper blade is arranged at the end part of the second stirring blade, the water tank is arranged on the outer wall at the right side of the mortar cylinder, the water tank is fixed on the mortar cylinder through a bracket, a water inlet is arranged at the top part of the water tank, a water pump is arranged at the upper end of the water tank, the structure of the utility model is simple, the mortar cylinder is designed into a conical structure, and the materials in the mortar cylinder are prevented from being stuck on the inner wall of the mortar, and then the stirring blade works together with the stirring blade, so that the stirring is more uniform, and the working efficiency is improved.

Description

一种砂浆材料均匀混合装置A mortar material uniform mixing device

技术领域technical field

本实用新型涉及砂浆材料技术领域,具体是一种砂浆材料均匀混合装置。The utility model relates to the technical field of mortar materials, in particular to a uniform mixing device for mortar materials.

背景技术Background technique

目前,现用的沙浆搅拌装置主要包括沙浆缸、伸入沙浆缸内的搅拌轴、驱动搅拌轴旋转的驱动装置及固持在搅拌轴上的桨叶,是一种机械搅拌方式,当桨叶绕搅拌轴旋转时,桨叶不断的将物料提升到一定高度,然后物料自由落下,致使切削液和碳化硅颗粒相互掺和,从而达到将沙浆搅拌均匀的目的,用无机胶凝材料与细集料和水按比例拌和而成,也称灰浆。用于砌筑和抹灰工程,可分为砌筑砂浆和抹面砂浆,前者用于砖、石块、砌块等的砌筑以及构件安装;后者则用于墙面、地面、屋面及梁柱结构等表面的抹灰,以达到防护和装饰等要求。普通砂浆材料中还有的是用石膏、石灰膏或粘土掺加纤维性增强材料加水配制成膏状物。At present, the existing mortar stirring device mainly includes a mortar tank, a stirring shaft extending into the mortar tank, a driving device for driving the stirring shaft to rotate, and a paddle fixed on the stirring shaft. It is a mechanical stirring method. When the stirring shaft rotates, the paddle continuously lifts the material to a certain height, and then the material falls freely, causing the cutting fluid and the silicon carbide particles to mix with each other, so as to achieve the purpose of stirring the mortar evenly, using inorganic cementitious materials and fine aggregates It is mixed with water in proportion, also known as mortar. For masonry and plastering projects, it can be divided into masonry mortar and plastering mortar. The former is used for masonry and component installation of bricks, stones, blocks, etc.; the latter is used for walls, floors, roofs and beams. The plastering of the surface of the column structure, etc., to meet the requirements of protection and decoration. Common mortar materials are also made of gypsum, lime paste or clay mixed with fibrous reinforcing materials and water to form a paste.

现有的砂浆材料技术存在以下问题:现有的砂浆材料混合装置结构复杂,用于搅拌的搅拌叶片结构单一,不能实现均匀搅拌,传统的沙浆缸的内壁容易粘着沙浆,同时的残留在沙浆缸内壁上沙浆会脱落混入新的沙浆里,从而影响沙浆的质量。The existing mortar material technology has the following problems: the structure of the existing mortar material mixing device is complex, the structure of the stirring blade used for stirring is single, and uniform stirring cannot be achieved, and the inner wall of the traditional mortar tank is easy to adhere to the mortar, and at the same time, the mortar remains in the mortar tank. The mortar on the inner wall will fall off and be mixed into the new mortar, thus affecting the quality of the mortar.

实用新型内容Utility model content

本实用新型的目的在于提供一种砂浆材料均匀混合装置,以解决现有技术中的问题。The purpose of this utility model is to provide a mortar material uniform mixing device to solve the problems in the prior art.

为实现上述目的,本实用新型提供如下技术方案:一种砂浆材料均匀混合装置,包括砂浆缸、水箱,所述砂浆缸上表面设置有电机架,所述电机架上方设有电机保护罩,所述电机保护罩上设有散热孔,所述电机保护罩内设有伺服电机,所述伺服电机通过螺栓固定在电机架上,所述伺服电机传动连接有转轴,所述转轴上端安装有搅拌叶一,所述转轴的下端安装有搅拌叶二,所述搅拌叶二的端部安装有刮板,所述砂浆缸顶部外壁上设有水管,所述水管一端穿过砂浆缸内壁,所述水箱设置在砂浆缸的右侧外壁上,所述水箱通过支架固定在砂浆缸上,所述水箱的顶部设置有进水口,所述砂浆缸与水箱通过水管连接,所述水箱的上端安装有水泵,所述转轴底部焊接有轴承架,所述砂浆缸顶部一侧设有进料口,所述砂浆缸底部设有出料口,所述出料口安装有控制阀门,所述砂浆缸下方安装有支撑架。In order to achieve the above purpose, the present invention provides the following technical solutions: a mortar material uniform mixing device, comprising a mortar tank and a water tank, a motor frame is arranged on the upper surface of the mortar cylinder, and a motor protection cover is arranged above the motor frame, so The motor protective cover is provided with heat dissipation holes, the motor protective cover is provided with a servo motor, the servo motor is fixed on the motor frame by bolts, the servo motor is driven and connected with a rotating shaft, and a stirring blade is installed on the upper end of the rotating shaft 1. The second stirring blade is installed on the lower end of the rotating shaft, and the scraper is installed on the end of the second stirring blade. The outer wall of the top of the mortar tank is provided with a water pipe, and one end of the water pipe passes through the inner wall of the mortar tank. It is arranged on the right outer wall of the mortar tank, the water tank is fixed on the mortar tank through a bracket, the top of the water tank is provided with a water inlet, the mortar tank and the water tank are connected by a water pipe, and a water pump is installed on the upper end of the water tank, A bearing frame is welded at the bottom of the rotating shaft, a feeding port is provided on one side of the top of the mortar tank, a discharge port is provided at the bottom of the mortar tank, a control valve is installed at the discharge port, and a control valve is installed under the mortar tank. support frame.

优选的,所述砂浆缸设置成锥形结构,所述进料口铰接有砂浆缸盖,所述支撑架的底部设有防滑垫,所述防滑垫的表面设有防滑条纹。Preferably, the mortar cylinder is arranged in a conical structure, the feed inlet is hinged with a mortar cylinder cover, the bottom of the support frame is provided with an anti-skid pad, and the surface of the anti-skid pad is provided with anti-skid stripes.

优选的,所述支撑架的数量为四个,所述支撑架以转轴为轴心对称分布在砂浆缸的下方。Preferably, the number of the support frames is four, and the support frames are symmetrically distributed below the mortar cylinder with the rotating shaft as the axis.

优选的,所述搅拌叶一呈W型,所述转轴为不锈钢结构。Preferably, the stirring blade is W-shaped, and the rotating shaft is a stainless steel structure.

优选的,所述刮板的外侧与砂浆缸的内壁之间间隔1cm。Preferably, the space between the outer side of the scraper and the inner wall of the mortar tank is 1 cm.

与现有技术相比,本实用新型的有益效果是:本实用新型结构简单,将砂浆缸设计成锥形结构,且通过在搅拌叶二端部安装的刮板,避免了砂浆缸内的物料粘贴在砂浆缸内壁上,将搅拌叶一设置成W型,再和搅拌叶二一同工作,可以使搅拌更均匀,同时通过水管、水箱和水泵可以在砂浆混合过程中提供自动加水,还可以在搅拌结束后对砂浆缸进行清洗,提高了工作效率,在支架底部设置的防滑垫,可以增强砂浆缸的稳定性。Compared with the prior art, the beneficial effects of the utility model are: the utility model has a simple structure, the mortar tank is designed into a conical structure, and the scraper installed at the two ends of the stirring blade avoids the material in the mortar tank. Paste it on the inner wall of the mortar tank, set the first stirring blade into a W shape, and then work together with the second stirring blade, which can make the stirring more uniform, and at the same time, the water pipe, water tank and water pump can provide automatic water addition during the mortar mixing process, and can also The mortar tank is cleaned after the stirring is completed, which improves the work efficiency, and the anti-skid pad set at the bottom of the bracket can enhance the stability of the mortar tank.

附图说明Description of drawings

图1为本实用新型的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;

图2为本实用新型的电机保护罩结构示意图;2 is a schematic structural diagram of a motor protective cover of the present invention;

图中:1-砂浆缸、2-伺服电机、3-转轴、4-电机保护罩、 41-散热孔、5-砂浆缸盖、6-进料口、7-搅拌叶一、8-刮板、9- 防滑垫、10-电机架、11-水管、12-水泵、13-进水口、14-水箱、 15-支架、16-搅拌叶二、17-轴承架、18-支撑架、19-出料口、 20-控制阀门。In the picture: 1- Mortar cylinder, 2- Servo motor, 3- Rotary shaft, 4- Motor protective cover, 41- Heat dissipation hole, 5- Mortar cylinder cover, 6- Feed port, 7- Stirring blade 1, 8- Scraper , 9- anti-skid pad, 10- motor frame, 11- water pipe, 12- water pump, 13- water inlet, 14- water tank, 15- bracket, 16- stirring blade two, 17- bearing frame, 18- support frame, 19- Outlet, 20-control valve.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1-2,本实用新型实施例中,一种砂浆材料均匀混合装置,包括砂浆缸1、水箱14,砂浆缸1上表面设置有电机架10,电机架10上方设有电机保护罩4,电机保护罩4上设有散热孔41,电机保护罩4内设有伺服电机2,伺服电机2通过螺栓固定在电机架10上,伺服电机2传动连接有转轴3,转轴 3上端安装有搅拌叶一7,转轴3的下端安装有搅拌叶二16,搅拌叶一和搅拌叶二配合使用,可以使搅拌更均匀,搅拌叶二16 的端部安装有刮板8,避免了砂浆缸1内的物料粘贴在砂浆缸1 内壁上,砂浆缸1顶部外壁上设有水管11,水管11一端穿过砂浆缸1内壁,水箱14设置在砂浆缸1的右侧外壁上,水箱14 通过支架15固定在砂浆缸1上,水箱14的顶部设置有进水口 13,砂浆缸1与水箱14通过水管11连接,水箱的上端安装有水泵12,通过水管11、水箱14和水泵12可以在砂浆混合过程中提供自动加水,还可以在搅拌结束后对砂浆缸1进行清洗,提高了工作效率,转轴3底部焊接有轴承架17,砂浆缸1顶部一侧设有进料口6,砂浆缸1底部设有出料口19,出料口19安装有控制阀门20,砂浆缸1下方安装有支撑架18,所述砂浆缸 1设置成锥形结构,便于砂浆材料倒出,所述进料口6铰接有砂浆缸盖5,所述支撑架18的底部设有防滑垫9,可以增强砂浆缸的稳定性,所述防滑垫9的表面设有防滑条纹,所述支撑架18 的数量为四个,所述支撑架18以转轴3为轴心对称分布在砂浆缸1的下方,所述搅拌叶一7呈W型,所述转轴3为不锈钢结构,所述刮板8的外侧与砂浆缸1的内壁之间间隔1cm。1-2, in the embodiment of the present invention, a mortar material uniform mixing device includes a mortar tank 1, a water tank 14, a motor frame 10 is arranged on the upper surface of the mortar cylinder 1, and a motor protection cover is arranged above the motor frame 10 4. The motor protective cover 4 is provided with a heat dissipation hole 41. The motor protective cover 4 is provided with a servo motor 2. The servo motor 2 is fixed on the motor frame 10 by bolts. The first stirring blade 7, the lower end of the rotating shaft 3 is equipped with the second stirring blade 16, the first stirring blade and the second stirring blade are used together to make the stirring more uniform, and the end of the second stirring blade 16 is equipped with a scraper 8, which avoids the mortar tank 1 The material inside is pasted on the inner wall of the mortar tank 1. A water pipe 11 is arranged on the outer wall of the top of the mortar tank 1. One end of the water pipe 11 passes through the inner wall of the mortar tank 1. The water tank 14 is arranged on the right outer wall of the mortar tank 1. Fixed on the mortar tank 1, the top of the water tank 14 is provided with a water inlet 13, the mortar tank 1 and the water tank 14 are connected by a water pipe 11, and a water pump 12 is installed on the upper end of the water tank. It provides automatic water addition, and can also clean the mortar tank 1 after stirring, which improves the work efficiency. The bottom of the rotating shaft 3 is welded with a bearing frame 17, the top side of the mortar tank 1 is provided with a feeding port 6, and the bottom of the mortar tank 1 is provided with There is a discharge port 19, a control valve 20 is installed at the discharge port 19, a support frame 18 is installed under the mortar cylinder 1, and the mortar cylinder 1 is arranged in a conical structure, which is convenient for pouring out the mortar material, and the feed port 6 is hinged There is a mortar cylinder cover 5, the bottom of the support frame 18 is provided with an anti-skid pad 9, which can enhance the stability of the mortar cylinder, the surface of the anti-skid pad 9 is provided with anti-skid stripes, and the number of the support frame 18 is four, The support frame 18 is symmetrically distributed below the mortar cylinder 1 with the rotating shaft 3 as the axis. There is a 1cm interval between the inner walls.

工作原理:本实用新型使用时,将砂浆材料从进料口6加入到砂浆缸1内,转轴3在伺服电机2的带动下开始转动,进而带动搅拌叶一7和搅拌叶二16开始转动,对砂浆缸1内的物料进行搅拌,采用搅拌叶一7和搅拌叶二16同时配合使用,将物料搅拌的更均匀,提高搅拌效率,将砂浆缸1设计成锥形结构,且通过在搅拌叶二16端部安装的刮板,避免了砂浆缸1内的物料粘贴在砂浆缸1内壁上,搅拌过程中发现砂浆材料缺水,可以启动水泵12,通过水管11将水箱14中的水注入砂浆缸1 内,实现在搅拌过程中自动加水,搅拌结束后,同样也可从通过水管11将水箱14中的水注入砂浆缸1内,对砂浆缸1进行清洗。Working principle: when the utility model is used, the mortar material is added into the mortar tank 1 from the feeding port 6, and the rotating shaft 3 starts to rotate under the driving of the servo motor 2, and then drives the stirring blade one 7 and the stirring blade two 16 to start to rotate, The material in the mortar tank 1 is stirred, and the first stirring blade 7 and the second stirring blade 16 are used together to stir the material more uniformly and improve the stirring efficiency. The scraper installed at the end of the second 16 prevents the material in the mortar tank 1 from sticking to the inner wall of the mortar tank 1. During the stirring process, it is found that the mortar material lacks water, and the water pump 12 can be started to inject the water in the water tank 14 into the mortar through the water pipe 11. In the tank 1, water is automatically added during the stirring process. After the stirring, the water in the water tank 14 can also be injected into the mortar tank 1 through the water pipe 11 to clean the mortar tank 1.

对于本领域技术人员而言,显然本实用新型不限于上述示范性实施例的细节,而且在不背离本实用新型的精神或基本特征的情况下,能够以其他的具体形式实现本实用新型。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本实用新型的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本实用新型内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments are to be considered in all respects as exemplary and not restrictive, and the scope of the present invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that the All changes within the meaning and range of the required equivalents are embraced within the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.

Claims (5)

1.一种砂浆材料均匀混合装置,包括砂浆缸(1)、水箱(14),其特征在于:所述砂浆缸(1)上表面设置有电机架(10),所述电机架(10)上方设有电机保护罩(4),所述电机保护罩(4)上设有散热孔(41),所述电机保护罩(4)内设有伺服电机(2),所述伺服电机(2)通过螺栓固定在电机架(10)上,所述伺服电机(2)传动连接有转轴(3),所述转轴(3)上端安装有搅拌叶一(7),所述转轴(3)的下端安装有搅拌叶二(16),所述搅拌叶二(16)的端部安装有刮板(8),所述砂浆缸(1)顶部外壁上设有水管(11),所述水管(11)一端穿过砂浆缸(1)内壁,所述水箱(14)设置在砂浆缸(1)的右侧外壁上,所述水箱(14)通过支架(15)固定在砂浆缸(1)上,所述水箱(14)的顶部设置有进水口(13),所述砂浆缸(1)与水箱(14)通过水管(11)连接,所述水箱的上端安装有水泵(12),所述转轴(3)底部焊接有轴承架(17),所述砂浆缸(1)顶部一侧设有进料口(6),所述砂浆缸(1)底部设有出料口(19),所述出料口(19)安装有控制阀门(20),所述砂浆缸(1)下方安装有支撑架(18)。1. A mortar material uniform mixing device, comprising a mortar cylinder (1) and a water tank (14), characterized in that: a motor frame (10) is provided on the upper surface of the mortar cylinder (1), and the motor frame (10) A motor protective cover (4) is arranged above, a heat dissipation hole (41) is arranged on the motor protective cover (4), a servo motor (2) is arranged in the motor protective cover (4), and the servo motor (2) ) is fixed on the motor frame (10) by bolts, the servo motor (2) is driven and connected with a rotating shaft (3), a stirring blade (7) is installed on the upper end of the rotating shaft (3), and the A second stirring blade (16) is installed at the lower end, a scraper (8) is installed at the end of the second stirring blade (16), a water pipe (11) is arranged on the outer wall of the top of the mortar tank (1), and the water pipe ( 11) One end passes through the inner wall of the mortar tank (1), the water tank (14) is arranged on the right outer wall of the mortar tank (1), and the water tank (14) is fixed on the mortar tank (1) through a bracket (15) , the top of the water tank (14) is provided with a water inlet (13), the mortar tank (1) is connected with the water tank (14) through a water pipe (11), and a water pump (12) is installed on the upper end of the water tank. A bearing frame (17) is welded at the bottom of the rotating shaft (3), a feeding port (6) is provided on one side of the top of the mortar cylinder (1), and a discharging port (19) is provided at the bottom of the mortar cylinder (1), so the A control valve (20) is installed on the discharge port (19), and a support frame (18) is installed under the mortar cylinder (1). 2.根据权利要求1所述的一种砂浆材料均匀混合装置,其特征在于:所述砂浆缸(1)设置成锥形结构,所述进料口(6)铰接有砂浆缸盖(5),所述支撑架(18)的底部设有防滑垫(9),所述防滑垫(9)的表面设有防滑条纹。2. A mortar material uniform mixing device according to claim 1, characterized in that: the mortar cylinder (1) is arranged in a conical structure, and the feeding port (6) is hinged with a mortar cylinder cover (5) , The bottom of the support frame (18) is provided with an anti-skid pad (9), and the surface of the anti-skid pad (9) is provided with anti-skid stripes. 3.根据权利要求1所述的一种砂浆材料均匀混合装置,其特征在于:所述支撑架(18)的数量为四个,所述支撑架(18)以转轴(3)为轴心对称分布在砂浆缸(1)的下方。3. A mortar material uniform mixing device according to claim 1, characterized in that: the number of the support frames (18) is four, and the support frames (18) are symmetrical about the axis of rotation (3) Distributed under the mortar tank (1). 4.根据权利要求1所述的一种砂浆材料均匀混合装置,其特征在于:所述搅拌叶一(7)呈W型,所述转轴(3)为不锈钢结构。4. A mortar material uniform mixing device according to claim 1, characterized in that: the first stirring blade (7) is W-shaped, and the rotating shaft (3) is a stainless steel structure. 5.根据权利要求1所述的一种砂浆材料均匀混合装置,其特征在于:所述刮板(8)的外侧与砂浆缸(1)的内壁之间间隔1cm。5 . The uniform mixing device for mortar materials according to claim 1 , wherein the space between the outer side of the scraper ( 8 ) and the inner wall of the mortar tank ( 1 ) is 1 cm. 6 .
CN202020295747.5U 2020-03-11 2020-03-11 Mortar material homogeneous mixing device Expired - Fee Related CN212170861U (en)

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Granted publication date: 20201218