CN212168529U - A pre-finishing roll assembly with universal holes suitable for high-speed wire rod - Google Patents
A pre-finishing roll assembly with universal holes suitable for high-speed wire rod Download PDFInfo
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- CN212168529U CN212168529U CN201922455151.7U CN201922455151U CN212168529U CN 212168529 U CN212168529 U CN 212168529U CN 201922455151 U CN201922455151 U CN 201922455151U CN 212168529 U CN212168529 U CN 212168529U
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Abstract
Description
技术领域technical field
本实用新型涉及精轧前轧辊领域,特别涉及一种适用于高速线材的具有通用孔的精轧前轧辊组件。The utility model relates to the field of pre-finishing rolling rolls, in particular to a pre-finishing rolling roll assembly with universal holes suitable for high-speed wire rods.
背景技术Background technique
在国内高速线材生产行业,轧机布置形式多数为粗中轧12架(或14架),预精轧6架(或4架),精轧机10架,精轧后增加4架减定径机组或2台迷你轧机等形式,采用的孔型系统几乎均类似,粗轧采用箱型+椭圆-圆孔型系统,部分钢厂为节约辊耗,采用无孔型平辊轧机替代箱型+椭圆-圆孔型粗轧前6架变形。In the domestic high-speed wire rod production industry, the layout of rolling mills is mostly 12 (or 14) for roughing and intermediate rolling, 6 (or 4) for pre-finishing, 10 for finishing, and 4 for reducing and sizing units after finishing. 2 mini rolling mills and other forms, the pass system used is almost similar, the rough rolling adopts box type + ellipse-round pass system, some steel mills use non-pass flat roll mill instead of box type + ellipse- 6 frames deformed before the round hole rough rolling.
孔型通用方面,目前国内多数企业在生产5.5-16mm等产品规格时前14架孔,孔型通用,15-18架辊环采用两种或两种以上孔型,每次换规格时预精轧必须重新更换不同孔型的辊环;少数企业且已经报道的可以做到1-17架孔型通用,(17架孔型为椭圆孔型),多数企业使用非共用的(多种)18架孔型结构。存在的问题及不足如下:In terms of general hole patterns, most domestic enterprises currently produce 5.5-16mm and other product specifications. The first 14 holes are common, and the 15-18 roller rings use two or more hole patterns, which are pre-finished each time the specification is changed. Rolling rings must be replaced with different pass types; a few companies have reported that 1-17 passes can be universal, (17 passes are oval passes), and most companies use non-shared (multiple) 18 Frame hole structure. The existing problems and deficiencies are as follows:
(1)目前国内常见的精轧机厂家有Morgan、SMS、Danieli、哈飞等,预精轧出口多数为圆型中间料, 1-17架孔型通用后,需设计不同参数的圆型孔型,不仅由于孔型不通用导致的备辊量增加,同时更换不同规格时必须更换18架孔型,工作量增加;(1) At present, the common finishing mill manufacturers in China include Morgan, SMS, Danieli, Hafei, etc. Most of the pre-finishing exports are round intermediate materials. After 1-17 passes are common, circular passes with different parameters need to be designed. Not only does the number of spare rolls increase due to the uncommon pass pattern, but also 18 pass patterns must be replaced when changing different specifications, which increases the workload;
(2)国内多数企业预精轧与精轧机之间距离较长,且设置1-2个水箱控制轧制温度。扁椭圆料型在冷却过程中局部冷却速度快,冷却不均,其次,扁椭圆料型较比椭圆料型在生产过程中生产难度大,事故多。(2) The distance between pre-finishing and finishing mills in most domestic enterprises is long, and 1-2 water tanks are set to control the rolling temperature. The flat oval material type has a fast local cooling rate and uneven cooling during the cooling process. Secondly, the flat oval material type is more difficult to produce and has more accidents than the oval material type in the production process.
发明内容SUMMARY OF THE INVENTION
针对现有技术存在的不足,本实用新型的目的是提供一种适用于高速线材的具有通用孔的精轧前轧辊组件。In view of the deficiencies in the prior art, the purpose of the present invention is to provide a pre-finishing rolling roll assembly with universal holes suitable for high-speed wire rods.
本实用新型所采用的技术方案是:一种适用于高速线材的具有通用孔的精轧前轧辊组件,包括两个配合使用的精轧前轧辊,其技术要点是,两个精轧前轧辊之间形成可调节的通用孔型结构,该通用孔型结构为双圆弧圆形孔型,由内圆弧与外圆弧组成,内圆弧两边与外圆弧内切,外圆弧延伸至槽口平面,且内圆弧半径<外圆弧半径。The technical scheme adopted by the utility model is: a pre-finishing roll assembly with universal holes suitable for high-speed wire rods, comprising two pre-finishing rolls used together, and the technical point is that one of the two pre-finishing rolls is An adjustable general hole structure is formed between the two sides. The general hole structure is a double arc circular hole, which is composed of an inner arc and an outer arc. Both sides of the inner arc are inscribed with the outer arc, and the outer arc extends to Slot plane, and inner arc radius < outer arc radius.
上述方案中,两个精轧前轧辊的轧辊辊缝为可调节的,两个精轧前轧辊之间产出通用孔型结构220-337mm2截面积的中间圆形料。In the above scheme, the roll gaps of the two rolls before finishing rolling are adjustable, and the intermediate round material with a cross-sectional area of 220-337 mm 2 is produced between the two rolls before finishing rolling.
本实用新型的有益效果是:该适用于高速线材的具有通用孔的精轧前轧辊组件,包括两个精轧前轧辊,两个精轧前轧辊之间形成的孔型为双圆弧圆形孔型,由内圆弧与外圆弧组成,内圆弧两边与外圆弧内切,外圆弧延伸至槽口平面,使高速线材在不同产品规格间切换时不需要更换精轧前轧辊,可产出220-337mm2截面积的中间圆形料,满足在生产5.5-16mm的高速线材产品规格时进入不同厂商精轧机的中间料型需求。The beneficial effects of the utility model are: the pre-finishing roll assembly with universal holes suitable for high-speed wire rods comprises two pre-finishing rolls, and the hole pattern formed between the two pre-finishing rolls is a double arc circle The pass is composed of an inner arc and an outer arc. The two sides of the inner arc are inscribed with the outer arc, and the outer arc extends to the notch plane, so that the high-speed wire rod does not need to replace the rolls before finishing rolling when switching between different product specifications. , which can produce intermediate round materials with a cross-sectional area of 220-337mm2, which can meet the requirements of intermediate materials entering the finishing mills of different manufacturers when producing high-speed wire rod product specifications of 5.5-16mm.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only of the present invention. For some embodiments of the present invention, for those of ordinary skill in the art, other drawings can also be obtained from these drawings without any creative effort.
图1为本实用新型实施例中高速线材的具有通用孔的精轧前轧辊组件示意图;1 is a schematic diagram of a roll assembly before finishing rolling of a high-speed wire rod with universal holes in an embodiment of the present utility model;
图2为本实用新型实施例中调节棍缝后的两个精轧前轧辊组件间的孔型结构示意图;2 is a schematic view of the pass structure between two roll assemblies before finishing rolling after adjusting the roll gap in the embodiment of the present utility model;
图3为本实用新型实施例中调节棍缝后的两个精轧前轧辊组件间的另一种孔型结构示意图;3 is a schematic diagram of another pass structure between two roll assemblies before finishing rolling after adjusting the roll seam in the embodiment of the present utility model;
图中序号说明如下:1精轧前轧辊、2精轧前轧辊、3内圆弧、4外圆弧、5辊缝。The serial numbers in the figure are explained as follows: 1 roll before finishing rolling, 2 roll before finishing rolling, 3 inner arc, 4 outer arc, 5 roll gap.
具体实施方式Detailed ways
使本实用新型的上述目的、特征和优点能够更加明显易懂,下面结合附图1~图3和具体实施方式对本实用新型作进一步详细的说明。In order to make the above objects, features and advantages of the present utility model more obvious and easy to understand, the present utility model will be described in further detail below with reference to Fig. 1 to Fig. 3 and the specific embodiments.
本实施例采用的适用于高速线材的具有通用孔的精轧前轧辊组件,包括两个配合使用的精轧前轧辊1和2,精轧前轧辊1和精轧前轧辊2之间的辊缝5可调节,精轧前轧辊1和精轧前轧辊2之间形成可调节的通用孔型结构, 两个精轧前轧辊1和2之间可产出通用孔型结构220-337mm2截面积的中间圆形料。该通用孔型结构为双圆弧圆形孔型,由内圆弧3与外圆弧4组成,内圆弧3两边与外圆弧4内切,外圆弧4延伸至槽口平面,且内圆弧3半径<外圆弧4半径。The pre-finishing roll assembly with universal holes suitable for high-speed wire rods used in this embodiment includes two
目前国内常规盘圆规格为5.5-16mm,(17-20mm盘圆较少暂不考虑),Morgan、SMS、Danieli、哈飞等精轧机的平均延伸率均在1.25左右,生产5.5-16规格时精轧前18架型钢面积大约如下表所示:At present, the domestic conventional coil size is 5.5-16mm, (17-20mm coil is less to be considered for the time being), the average elongation of Morgan, SMS, Danieli, Hafei and other finishing mills is about 1.25, and the production of 5.5-16 size is fine. The area of the 18-frame section steel before rolling is approximately as shown in the following table:
通过对18架辊缝进行调节,附图2的面积为220 mm2,附图3的面积为337 mm2,满足生产需求。By adjusting the 18 roll gaps, the area of Fig. 2 is 220 mm2, and the area of Fig. 3 is 337 mm2, which meets the production requirements.
目前我公司孔型通用及料型通用已实施,生产的主要品种有ML08Al、SWRCH22A等冷镦钢,ER70S-6、H10Mn2、H08A等焊丝焊条钢,30MnSi、35Si2Mn等PC钢棒,45、60、70、SWRH82A等硬线,YL77B、YL82B等钢绞线。其中生产ML08Al、SWRCH22A冷顶锻至1/3不会开裂。长期供货给某企业的硬线拉拔后尺寸为0.3-0.4mm,最小的拉拔尺寸为0.07mm,产品质量稳定。At present, our company has implemented universal hole type and material type. The main varieties produced are cold heading steel such as ML08Al and SWRCH22A, wire and electrode steel such as ER70S-6, H10Mn2 and H08A, PC steel bars such as 30MnSi and 35Si2Mn, 45, 60, 70, SWRH82A and other hard wires, YL77B, YL82B and other steel strands. Among them, ML08Al and SWRCH22A are produced by cold upsetting to 1/3 without cracking. The long-term supply of hard wires to an enterprise after drawing is 0.3-0.4mm, the minimum drawing size is 0.07mm, and the product quality is stable.
通过对各规格取样检查表面质量,未发现有折叠、结疤等表面缺陷。By sampling and checking the surface quality of each specification, no surface defects such as folding and scarring were found.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Replacement should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be based on the protection scope of the claims.
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114029343A (en) * | 2021-11-15 | 2022-02-11 | 唐山市德龙钢铁有限公司 | Roll ring series pass pattern and rolling method suitable for rolling of wire rods of different specifications |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114029343A (en) * | 2021-11-15 | 2022-02-11 | 唐山市德龙钢铁有限公司 | Roll ring series pass pattern and rolling method suitable for rolling of wire rods of different specifications |
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Address after: 115005 metallurgical street, old border district, Yingkou City, Liaoning Province Patentee after: Japan Steel Yingkou Medium Plate Co.,Ltd. Address before: 115000 Metallurgical Street, Old Border District, Yingkou City, Liaoning Province Patentee before: MINMETALS YINGKOU MEDIUM PLATE Co.,Ltd. |
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Address after: 115005 metallurgical street, old border district, Yingkou City, Liaoning Province Patentee after: Jingye (Yingkou) Medium Plate Co.,Ltd. Country or region after: China Address before: 115005 metallurgical street, old border district, Yingkou City, Liaoning Province Patentee before: Japan Steel Yingkou Medium Plate Co.,Ltd. Country or region before: China |
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