CN212168018U - Automatic powder coating equipment - Google Patents
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- CN212168018U CN212168018U CN202020390433.3U CN202020390433U CN212168018U CN 212168018 U CN212168018 U CN 212168018U CN 202020390433 U CN202020390433 U CN 202020390433U CN 212168018 U CN212168018 U CN 212168018U
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Abstract
Description
技术领域technical field
本实用新型属于五金加工技术领域,具体涉及自动涂粉设备。The utility model belongs to the technical field of hardware processing, in particular to automatic powder coating equipment.
背景技术Background technique
在五金容器(如锅内胆)的加工过程中,一些产品的由于材料和工艺限制,金属料片需要分多次冲压才能加工成型,在每次冲压加工前需要对金属料片的表面进行润滑处理,例如涂抹润滑剂;避免金属料片一次冲压或锅内胆二次冲压的过程中,其外表面发生的形变对冲压模具的内壁造成摩擦损耗,保证产品的加工可靠。现有的五金容器润滑处理方式,一般是人工的方式逐一在金属料片或锅内胆外表面涂抹润滑剂,工人劳动力消耗多,而且工作效率低,也会出现料片润滑剂涂抹不均匀的情形,工件加工处理模式不理想。During the processing of hardware containers (such as pot liner), due to material and process limitations of some products, the metal sheet needs to be stamped several times to be processed and formed, and the surface of the metal sheet needs to be lubricated before each stamping process. Treatment, such as applying lubricant; avoid the deformation of the outer surface of the metal sheet during the first stamping or the second stamping of the pot liner, which will cause friction loss to the inner wall of the stamping die, so as to ensure the reliable processing of the product. The existing method of lubricating the hardware container is generally to apply lubricant on the outer surface of the metal sheet or the inner pot of the pot one by one manually. The labor consumption of workers is high, and the work efficiency is low, and uneven application of the sheet lubricant will also occur. In some cases, the workpiece processing mode is not ideal.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术的不足,提供一种实现工件自动化涂抹润滑剂的自动涂粉设备。The purpose of the utility model is to overcome the deficiencies of the prior art, and to provide an automatic powder coating device that realizes the automatic coating of lubricants on workpieces.
为了达到上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
自动涂粉设备,包括:机架;以及承托工件的旋转托台;将工作固定在旋转托台上的旋转固定装置;驱动旋转固定装置或旋转托台旋转的工件驱动装置;至少一个涂粉机构,所述涂粉机构包括:装载润滑粉的粉仓;从粉仓取润滑粉涂并抹于工件外表面的刷粉件;驱动刷粉件在粉仓和靠近旋转托台的刷粉位置之间移动的转移装置;连接刷粉件和转移装置的涂粉驱动器;在刷粉位置时,涂粉驱动器驱动刷粉件接触旋转的工件将润滑粉涂覆于工件的表面。Automatic powder coating equipment, including: a frame; and a rotary table supporting the workpiece; a rotary fixture for fixing the work on the rotary table; a workpiece driving device for driving the rotary fixture or rotary table to rotate; at least one powder coating The powder coating mechanism includes: a powder silo for loading lubricating powder; a powder brushing piece for taking lubricating powder from the powder silo and applying it to the outer surface of the workpiece; The transfer device that moves between them; the powder coating driver that connects the powder brushing part and the transfer device; in the powder coating position, the powder coating driver drives the powder coating part to contact the rotating workpiece to coat the surface of the workpiece with lubricating powder.
与现有技术相比,本实用新型的自动涂粉设备,工件通过旋转固定装置和旋转托台配合安置固定,工件驱动装置通过驱动工件旋转,使刷粉件相对周向将润滑粉涂抹在工件的外表面实现工件自动化涂抹润滑剂,取代了传统的人工涂抹方式,工作效率更高,涂抹工作方式简单、涂抹效果更均匀。Compared with the prior art, in the automatic powder coating equipment of the present utility model, the workpiece is fixed and fixed by the rotation fixing device and the rotating bracket, and the workpiece driving device drives the workpiece to rotate, so that the powder brushing part applies the lubricating powder on the workpiece relative to the circumferential direction. The outer surface of the workpiece realizes the automatic application of lubricant to the workpiece, replacing the traditional manual application method, with higher work efficiency, simple application method and more uniform application effect.
作为所述工件驱动装置的第一种设置方式,所述旋转固定装置设于所述旋转托台的上侧,旋转固定装置由所述工件驱动装置驱动旋转,所述旋转固定装置与旋转托台可相对靠近或远离,以将工件的中部夹紧或松开;通过这样设置,旋转固定装置与旋转托台采用压紧的方式将工件固定安置,工作方式简单、使用方便。As a first setting method of the workpiece driving device, the rotating fixing device is provided on the upper side of the rotating pallet, the rotating fixing device is driven to rotate by the workpiece driving device, and the rotating fixing device is connected to the rotating pallet. It can be relatively close or far away to clamp or loosen the middle part of the workpiece; through this arrangement, the rotary fixing device and the rotary support table are fixed and placed by pressing the workpiece, and the working mode is simple and easy to use.
进一步的,所述工件为圆形金属料片,还包件工件输送机构和定位机构,所述工件输送机构将工件输送至旋转托台的位置,所述定位机构将工件与旋转托台对中定位,工件输送机构在旋转托台的位置设有第一避让口;所述旋转托台通过顶升装置安装在所述第一避让口处,顶升装置可将旋转托台相对地顶出工件输送机构的上侧和下降至第一避让口内或下侧;顶升装置将旋转托台顶出工件输送机构的上侧时与旋转固定装置将工件的中部夹紧,工件驱动装置驱动所述旋转固定装置带动工件旋转,刷粉件将润滑粉涂覆于工件的上表面;通过这样设置,通过定位机构预先将工件限位在工件输送机构的涂粉工位,旋转托台推顶工件固定在旋转固定装置上,进而刷粉件对悬空的工件进行涂粉处理,便于对工件的上表面和/或下表面进行涂粉处理。Further, the workpiece is a circular metal sheet, and a workpiece conveying mechanism and a positioning mechanism are also included. The workpiece conveying mechanism conveys the workpiece to the position of the rotating pallet, and the positioning mechanism centers the workpiece and the rotating pallet. Positioning, the workpiece conveying mechanism is provided with a first escape opening at the position of the rotating pallet; the rotating pallet is installed at the first escape opening through a jacking device, and the jacking device can relatively push the rotating pallet out of the workpiece The upper side of the conveying mechanism is lowered to the first escape opening or the lower side; when the jacking device pushes the rotary pallet out of the upper side of the workpiece conveying mechanism, the middle part of the workpiece is clamped by the rotating fixing device, and the workpiece driving device drives the rotation The fixing device drives the workpiece to rotate, and the powder brush coats the lubricating powder on the upper surface of the workpiece; through this setting, the workpiece is preliminarily limited to the powder coating station of the workpiece conveying mechanism by the positioning mechanism, and the rotating pallet pushes the workpiece to be fixed on the workpiece. Rotating the fixing device, and then the powder brushing part performs powder coating treatment on the suspended workpiece, so as to facilitate the powder coating treatment on the upper surface and/or the lower surface of the workpiece.
进一步的,还包括涂油机构,所述涂油机构包括刷油辊和顶托装置,所述刷油辊安装在旋转托台的侧部,所述刷油辊由顶托装置顶出工件输送机构的上侧和下降至工件输送机构的上侧之下,从而在旋转托台装载有工件时,顶托装置将刷油辊顶升贴紧所述工件,所述刷油辊配合工件的旋转将油脂涂抹于工件的下表面;通过这样设置,便于用户根据使用需要对工件选择涂油或涂粉的润滑处理,或者双面同时进行涂油和涂粉处理。Further, it also includes an oiling mechanism, the oiling mechanism includes an oil brush roller and a jacking device, the oil brushing roller is installed on the side of the rotating pallet, and the oil brushing roller is ejected by the jacking device to convey the workpiece. The upper side of the mechanism is lowered below the upper side of the workpiece conveying mechanism, so that when the rotating pallet is loaded with workpieces, the jacking device lifts the oil brush roller against the workpiece, and the oil brush roller matches the rotation of the workpiece. Apply grease on the lower surface of the workpiece; by this setting, it is convenient for the user to choose the lubrication treatment of oiling or powder coating on the workpiece according to the needs of use, or to perform oil coating and powder coating treatment on both sides at the same time.
或者,进一步的,所述涂粉机构设有两个,分别为第一涂粉机构和第二涂粉机构,所述第二涂粉机构设于工件输送机构的下侧,所述工件输送机构对应该第二涂粉机构设有第二避让口,第二避让口设于旋转托台的侧部;通过这样设置,便于用户根据使用需要对工件选择单面涂粉或双面同时进行涂粉处理。Or, further, there are two powder coating mechanisms, which are a first powder coating mechanism and a second powder coating mechanism, the second powder coating mechanism is provided on the lower side of the workpiece conveying mechanism, and the workpiece conveying mechanism Corresponding to the second powder coating mechanism, a second avoidance port is provided, and the second avoidance port is set on the side of the rotating pallet; through this setting, it is convenient for the user to choose single-sided powder coating or double-sided powder coating on the workpiece according to the needs of use. deal with.
作为所述工件驱动装置的第二种设置方式,工件驱动装置驱动所述旋转托台旋转,所述旋转固定装置由竖向驱动装置相对驱动所述转托台旋转上升或下降,所述旋转固定装置与所述竖向驱动装置可旋转连接;通过这样设置,通过旋转固定装置从上方下压在旋转托台上实现以压紧的方式将工件固定安置,工作方式简单、使用方便。As a second setting method of the workpiece driving device, the workpiece driving device drives the rotary table to rotate, the rotary fixture is relatively driven by the vertical driving device to rotate up or down the rotary table, and the rotary fixture is relatively driven to rotate up or down. It is rotatably connected with the vertical driving device; through this arrangement, the workpiece is fixed and placed in a pressed manner by pressing the rotary fixing device from above on the rotating pallet, and the working method is simple and easy to use.
进一步的,还包括设于所述旋转托台上侧的上下料机构,所述旋转固定装置通过竖向驱动装置设置在所述上下料机构,所述旋转固定装置由所述上下料机构驱动实现在旋转托台与取料位置之间的水平切换,所述旋转固定装置为抓料吸盘;通过抓料吸盘实现工件的上料和压紧功能,结构简单,满足使用功能。Further, it also includes a loading and unloading mechanism arranged on the upper side of the rotating pallet, the rotating fixing device is arranged on the loading and unloading mechanism through a vertical driving device, and the rotating fixing device is driven by the loading and unloading mechanism. In the horizontal switching between the rotating pallet and the reclaiming position, the rotating fixing device is a material grabbing suction cup; the material feeding and pressing functions of the workpiece are realized through the material grabbing suction cup, the structure is simple, and the use function is satisfied.
进一步的,所述转移装置包括横向布置的平移组件,所述涂粉驱动器竖向布置,所述刷粉件设于所述涂粉驱动器上并由其驱动,所述涂粉驱动器设于平移组件上由其水平驱动,使所述刷粉件在所述粉仓和旋转固定装置之间往复运动;通过这样设置,刷粉件通过平移组件在粉仓和旋转托台之间往复运动,实现刷粉件的上粉和刷粉。Further, the transfer device includes a horizontally arranged translation assembly, the powder coating driver is arranged vertically, the powder brushing member is provided on and driven by the powder coating driver, and the powder coating driver is provided on the translation assembly. It is driven horizontally on the upper side, so that the powder brushing member reciprocates between the powder bin and the rotary fixing device; through this setting, the powder brushing member reciprocates between the powder bin and the rotating bracket through the translation assembly, so as to realize the brushing Powdering and brushing of powder parts.
进一步的,所述转移装置包括旋转驱动器,所述刷粉件设于所述涂粉驱动器上并由其驱动实现直线伸缩运动,所述涂粉驱动器设于所述旋转驱动器上,所述旋转驱动器用于驱动所述刷粉件旋转实现刷粉件与工件或粉仓的衔接;通过这样设置,使刷粉件可实现在工件上、下表面或侧表面涂粉。Further, the transfer device includes a rotary driver, the powder brushing member is arranged on the powder coating driver and driven by it to realize linear telescopic motion, the powder coating driver is arranged on the rotary driver, and the rotary driver It is used to drive the powder brushing member to rotate to realize the connection between the powder brushing member and the workpiece or the powder bin; through this arrangement, the powder brushing member can realize powder coating on the upper, lower surface or side surface of the workpiece.
进一步的,所述粉仓下部连接有可形变的袋体结构,还包括设于连于袋体结构上的上粉盘,以及驱动上粉盘升降的上粉驱动器,所述刷粉件在粉仓位置时,所述上粉驱动器驱动上粉盘上升将将润滑粉托起粘附在刷粉件上;通过这样设置,上粉驱动器通过控制上粉盘下降淹没在粉池及上升将润滑粉粘附在刷粉件底部,为刷粉件持续提供润滑粉。Further, the lower part of the powder bin is connected with a deformable bag body structure, and also includes a powder feeding tray connected to the bag body structure, and a powder feeding driver that drives the upper and lower powder trays to rise and fall. In the bin position, the powder feeding driver drives the upper powder pan to rise to hold up the lubricating powder and adhere to the powder brushing member; through this setting, the powder feeding driver controls the upper powder pan to descend and drown in the powder pool and rise to remove the lubricating powder. Adheres to the bottom of the powder brush, providing a constant supply of lubricating powder to the powder brush.
附图说明Description of drawings
图1为自动涂粉设备的示意图1Figure 1 is a schematic diagram of automatic
图2为自动涂粉设备的示意图2Figure 2 is a schematic diagram of the automatic
图3为自动涂粉设备去除工件输送机构的示意图Figure 3 is a schematic diagram of the automatic powder coating equipment to remove the workpiece conveying mechanism
图4为对中定位机构的示意图Figure 4 is a schematic diagram of the centering and positioning mechanism
图5为实施例二自动涂粉设备的示意图Fig. 5 is the schematic diagram of the automatic powder coating equipment of the second embodiment
图6为实施例二自动涂粉设备去除工件输送机构的示意图FIG. 6 is a schematic diagram of the automatic powder coating equipment removing the workpiece conveying mechanism in the second embodiment
图7为实施例二定位机构的示意图FIG. 7 is a schematic diagram of the positioning mechanism of the second embodiment
图8为实施例三自动涂粉设备的示意图Fig. 8 is the schematic diagram of the automatic powder coating equipment of the third embodiment
图9为实施例四自动涂粉设备的示意图Fig. 9 is the schematic diagram of the automatic powder coating equipment of the fourth embodiment
具体实施方式Detailed ways
实施例一:Example 1:
以下结合附图说明本实用新型的技术方案:The technical scheme of the present utility model is described below in conjunction with the accompanying drawings:
参见图1至图4,本实用新型的自动涂粉设备,包括:机架1;以及承托工件的旋转托台22;将工作固定在旋转托台22上的旋转固定装置11;驱动旋转固定装置11或旋转托台 22旋转的工件驱动装置12;至少一个涂粉机构3,所述涂粉机构3包括:装载润滑粉的粉仓4;从粉仓4取润滑粉涂并抹于工件外表面的刷粉件32;驱动刷粉件32在粉仓4和靠近旋转托台22的刷粉位置之间移动的转移装置30;连接刷粉件32和转移装置的涂粉驱动器 31;在刷粉位置时,涂粉驱动器31驱动刷粉件32接触旋转的工件将润滑粉涂覆于工件的表面。1 to 4, the automatic powder coating equipment of the present invention includes: a
与现有技术相比,本实用新型的自动涂粉设备,工件通过旋转固定装置11和旋转托台 22配合安置固定,工件驱动装置12通过驱动工件旋转,使刷粉件32相对周向将润滑粉涂抹在工件的外表面实现工件自动化涂抹润滑剂,取代了传统的人工涂抹方式,工作效率更高,涂抹工作方式简单、涂抹效果更均匀。Compared with the prior art, in the automatic powder coating equipment of the present invention, the workpiece is arranged and fixed by the rotating
在一种实施例中,所述旋转固定装置11设于所述旋转托台22的上侧,旋转固定装置 11由所述工件驱动装置12驱动旋转,所述旋转固定装置11优选为电机,用于驱动所述旋转固定装置11旋转,所述旋转固定装置11与旋转托台22可相对靠近或远离,以将工件的中部夹紧或松开;通过这样设置,旋转固定装置11与旋转托台22采用压紧的方式将工件固定安置,工作方式简单、使用方便。In an embodiment, the rotating
在一种实施例中,所述工件为圆形金属料片,还包件设于机架1上的工件输送机构13 和定位机构5,所述工件输送机构13优选为滚筒输送平台,所述工件输送机构13将工件输送至旋转托台22的位置,所述定位机构5将工件与旋转托台22对中定位,工件输送机构13在旋转托台22的位置设有第一避让口15;所述旋转托台22通过顶升装置21安装在所述第一避让口15处,顶升装置21可将旋转托台22相对地顶出工件输送机构13的上侧和下降至第一避让口15内或下侧,所述顶升装置21优选为驱动气缸,所述旋转托台22与所述顶升装置21的输出端周向转动连接,所述旋转托台22由所述顶升装置21驱动实现在竖向方向的直线往复运动,从而实现所述旋转固定装置11与旋转托台22可相对靠近或远离;顶升装置21将旋转托台22顶出工件输送机构13的上侧时与旋转固定装置11将工件的中部夹紧,工件驱动装置12驱动所述旋转固定装置11带动工件和旋转托台22同时旋转,刷粉件32将润滑粉涂覆于工件的上表面;通过这样设置,通过定位机构5预先将工件限位在工件输送机构13的涂粉工位,旋转托台22推顶工件固定在旋转固定装置11上,进而刷粉件32对悬空的工件进行涂粉处理,便于对工件的上表面和/或下表面进行涂粉处理。In an embodiment, the workpiece is a circular metal sheet, and the
参见图2和图3,在一种实施例中,所述转移装置30包括设置在机架1上横向布置的平移组件,所述涂粉驱动器31竖向布置,所述刷粉件32设于所述涂粉驱动器31上并由其驱动,所述涂粉驱动器31设于平移组件上由其水平驱动,使所述刷粉件32在所述粉仓4 和旋转固定装置11之间往复运动,具体的,所述平移组件包括平移推杆33、第一滑轨装置 34和第一滑架35,所述第一滑架35可滑动设置在第一滑轨装置34上,所述平移推杆33 优选为气缸,所述平移推杆33的输出端与所述第一滑架35传动连接,涂粉驱动器31优选采用气缸,所述涂粉驱动器31竖向布置在所述第一滑架35上,所述平移推杆33通过驱动所述第一滑架35实现所述刷粉件32在所述粉仓4和旋转托台11之间往复运动;通过这样设置,刷粉件32通过平移组件在粉仓4和旋转托台22之间往复运动,实现刷粉件32的上粉和刷粉。Referring to FIGS. 2 and 3 , in an embodiment, the
在进一步实施例中,所述定位机构5包括两定位组件,所述定位组件包括设于机架1 上的定位推杆51和定位件52,所述定位件52呈柱状,所述定位件52设于所述定位推杆 51的输出端,两定位件52相隔设置,两定位件52之间形成将工件对中定位的定位区,所述定位推杆51设于所述工件输送机构13下方,所述定位推杆51通过驱动所述定位件52 使其可伸出所述工件输送机构13上侧或收纳;所述机架1对应所述第一避让口15设有触发的所述定位推杆51收纳和工件输送机构13暂停工作的第一检测器(图未示),优选的,所述第一检测器优选为接近开关,并且设于两定位组件之间,保证第一检测器被触发时,工件通过定位组件定位对中在第一避让口15处,便于旋转托台11将工件顶升;通过这样设置,定位组件结构简单、而且具有对中定位的效果,使用方便。所述工件输送机构13输送工件过程中,工件移动至第一避让口15时,工件的外端对中定位在定位区内,并且触发所述第一检测器,所述第一检测器反馈信号至控制模块控制工件输送机构13暂停工作,并控制所述顶升装置21驱动所述旋转托台22穿过第一避让口15将工件举升及将工件压紧在旋转固定装置11底部,平移组件驱动刷粉件32贴近工件的上表面后,工件驱动装置12驱动所述旋转托台11转动,刷粉件32相对周向涂抹工件的外表面,完成润滑处理后,顶升装置21复位将工件转移至工件输送机构13上,并且所述定位推杆51收纳定位件52,随之工件输送机构13恢复工作输送完成润滑处理的工件。In a further embodiment, the
在一种实施例中,所述工件为用于第一次拉伸的料片,所述涂粉机构3用于对工件的上表面进行涂粉处理。还包括设于机架1上位于工件输送机构13下侧的涂油机构6,所述涂油机构6包括刷油辊61和顶托装置62,所述刷油辊61安装在旋转托台22的侧部用于将润滑油涂抹于工件的外表面,所述工件输送机构13对应该刷油辊61构设有第二避让口151,便于刷油辊61从第二避让口151伸出对工件底部进行涂油,在本实施例中,所刷油辊61 述用于将润滑油涂抹于工件的下表面,所述刷油辊61由顶托装置62顶出工件输送机构13 的上侧和下降至工件输送机构13的上侧之下,从而在旋转托台22装载有工件时,顶托装置62将刷油辊61顶升贴紧所述工件,所述刷油辊61配合工件的旋转将油脂涂抹于工件的下表面。在优选的实施例中,所述刷油辊61可转动设于所述顶托装置62输出端,所述顶托装置62为气缸,所述刷油辊61表面设有多个连通其内侧的出油孔,所述刷油辊61一端设有开口,另一端密闭,所述刷油辊开口的一端通过管道与润滑油泵连接,所述刷油辊61 下方设有储油盒63,所述顶托装置21驱动所述旋转托台22将工件举升固定后,所述顶托装置62驱动所述刷油辊61抵靠在工件的下表面,所述工件驱动装置12驱动安置在所述旋转托台11上的工件转动时,使所述刷油辊61相对周向涂抹工件的下表面,实现工件的双面涂粉涂油处理;通过这样设置,便于用户根据使用需要对工件选择涂油或涂粉的润滑处理,或者双面同时进行涂油和涂粉处理。在其他实施方式中,用户可根据使用需求对工件进行单面或双面的润滑处理。In an embodiment, the workpiece is a tablet used for the first stretching, and the powder coating mechanism 3 is used to perform powder coating treatment on the upper surface of the workpiece. It also includes an
参见图1至图4,在一种实施例中,所述工件输送机构13的下游设有对中定位机构7,所述对中定位机构7包括两组可相对或反向运动的第二推料柱71、第二同步件72、第二对中驱动机构73、第二安装架74和定位杆75,所述第二推料柱71伸出所述工件输送机构13 的上表面,所述定位杆75设于所述第二推料柱71的后侧用于定位工件的位置,所述第二对中驱动机构73为正反转电机,两组第二推料柱71通过第二滑轨装置76可滑动设于所述第二安装架74上,所述两组第二推料柱71之间通过同步件连接,所述第二同步件72为环状的传动皮带,所述传动皮带绕设在第二安装架74上,两组第二推料柱71分别设于第二同步带的两侧,所述第二对中驱动机构73与传动皮带传动连接,所述第二安装架74设有触发的第二对中驱动机构73工作的第三检测器77,所述第三检测器77优选为接近开关,所述第二对中驱动机构73通过驱动所述第二同步件72实现两组第二推料柱71相对或反向运动,经过润滑处理的工件移动至平面输送的下游时,通过定位杆75定位在预设位置,并触发所述第三检测器77反馈信号至控制模块第二对中驱动机构73工作,所述第二对中驱动机构73驱动两组第二推料柱71相对运动将工件对中定位,随之两组第二推料柱71复位运动;通过这样设置,工件通过润滑处理后再进行对中定位,便于工件进行后续的冲压加工。Referring to FIGS. 1 to 4 , in an embodiment, a centering and positioning mechanism 7 is provided downstream of the
参见图1至图3和图5,在一种实施例中,所述粉仓4下部连接有可形变的袋体结构40,还包括设于连于袋体结构40上的上粉盘41,以及驱动上粉盘41升降的上粉驱动器42,所述上粉盘41位于所述粉仓4内并由所述上粉驱动器42直线驱动,实现将润滑粉粘附在刷粉件32上,所述刷粉件32在粉仓4位置时,所述上粉驱动器42驱动上粉盘41上升将将润滑粉托起粘附在刷粉件32上,具体的,所述粉仓4下侧开口,所述粉仓4下侧开口通过所述袋体结构密封底部,所述袋体结构非张紧设置,即可在外力作用下可被动非弹性变形,所述上粉盘41设于袋体结构上侧,所述上粉驱动器42优选为气缸,所述上粉驱动器 42设于袋体结构下侧,并与所述上粉盘41传动连接,所述上粉驱动器42通过驱动所述上粉盘41在竖向方式移动实现润滑粉粘附在刷粉件32底部;通过这样设置,上粉驱动器42 通过控制上粉盘41下降淹没在粉池及上升将润滑粉粘附在刷粉件32底部,为刷粉件32持续提供润滑粉。Referring to FIG. 1 to FIG. 3 and FIG. 5 , in an embodiment, a deformable
实施例二:Embodiment 2:
参见图5至图7,本实施例与实施例一的主要不同点在于,所述涂粉机构设有两个,分别为第一涂粉机3构和第二涂粉机构8,第一涂粉机3构和第二涂粉机8构各匹配有一个独立的粉仓4,所述第一涂粉机3构与实施例一的涂粉机构设置方式相同,所述第二涂粉机8构替换所述涂油机构6设置在所述工件输送机构13的下侧,所述工件输送机构13对应该第二涂粉机构8设有第二避让口151,第二避让口151设于旋转托台22的侧部,便于第二涂粉机8构的第二刷粉件82从第二避让口151伸出对工件底部进行涂粉;通过这样设置,便于用户根据使用需要对工件选择单面涂粉或双面同时进行涂粉处理。Referring to FIGS. 5 to 7 , the main difference between this embodiment and the first embodiment is that there are two powder coating mechanisms, which are the first powder coating mechanism 3 and the second powder coating mechanism 8 respectively. The powder coating mechanism 3 and the second powder coating mechanism 8 are each matched with an
在一种实施例中,所述第二涂粉机构包括第二涂粉驱动器81和第二刷粉件82,所述第二涂粉驱动器81优选为气缸,所述第二刷粉件82优选为海绵刷块,与第二涂粉机构配合的所述转移装置包括旋转驱动器86,所述旋转驱动器86优选为电机,所述第二刷粉件82设于所述第二涂粉驱动器81上并由其驱动实现直线伸缩运动,所述第二涂粉驱动器81设于所述旋转驱动器86上,所述旋转驱动器86用于驱动所述第二刷粉件82旋转实现第二刷粉件82与工件或粉仓4的衔接,在本实施例中,所述粉仓4设于所述第二涂粉机构8下方,所述旋转驱动器86驱动所述刷粉件180度旋转实现刷粉件与工件或粉仓的衔接,所述顶升装置21驱动所述旋转托台22将工件举升后,所述第二涂粉驱动器81驱动所述第二刷粉件 82穿过所述第二避让口151抵靠在所述工件的底部,所述工件驱动装置12驱动安置在所述旋转托台11上的工件转动时,使所述第二刷粉件82相对周向涂抹工件的下表面,实现工件的双面涂粉处理;通过这样设置,使第二刷粉件82可实现在工件上、下表面或侧表面涂粉。In one embodiment, the second powder coating mechanism includes a second
在一种实施例中,所述定位机构5设于所述工件输送机构13上方,其包括两组可相对或反向运动的推料柱53、同步件54和对中驱动机构55和安装架56,所述对中驱动机构55为正反转电机,两组推料柱53通过第三滑轨装置57可滑动设于所述安装架56上,两组推料柱53之间通过同步件54连接,所述同步件54为环状的传动皮带,所述同步件54为绕设在安装架56上的同步带,两组推料柱53分别设于同步带的两侧,所述对中驱动机构55 与传动皮带传动连接,所述对中驱动机构55通过驱动所述同步件54运转实现两组推料柱 53相对或反向运动;所述机架1对应所述第一避让口15设有触发所述工件输送机构13暂停工作和对中驱动机构55工作的第二检测器,优选的,所述第二检测器为接近开关,所述工件移动至涂粉工位14时,触发所述第二检测器反馈信号至控制模块控制所述工件输送机构13暂停工作,并且控制对中驱动机构55驱动两组推料柱53相对运动,将工件对中定位在第一避让口15上,然后两组推料柱53复位移动,工件完成涂粉处理后,所述工件输送机构13恢复工作将工件送出;通过这样设置,通过定位机构5将工件对中定位在第一避让口15上,保证旋转托台22顺利对工件进行顶升并涂粉加工。In one embodiment, the
参见图5,在一种实施例中,所述工件输送机构13位于所述旋转托台22的上游设有双张料片检测器16,所述双张料片检测器16可以为距离传感器或穿透式光电传感器,当所述双张料片检测器16检测到层叠的料片进入工件输送机构13,则反馈信号至控制模块控制工件输送机构13反向运转将层叠的料片反向输送,避免层叠的料片进入工件输送机构13进行涂粉加工。Referring to FIG. 5 , in an embodiment, the
实施例三Embodiment 3
参见图8,本实施例的自动涂粉设备对是用于第二次拉伸的锅内胆进行润滑处理,需要对锅内胆的外侧面进行涂粉处理,并且采用人工上料自动涂粉的方式,从而无需设置工件输送机构13,本实施例与实施例一的主要不同点在于,所述旋转托台22设有与锅内胆开口匹配的定位部111,所述旋转固定装置11设于所述旋转托台22上侧,工件驱动装置12驱动所述旋转托台22旋转,所述旋转固定装置11由竖向驱动装置21相对驱动所述旋转托台22旋转上升或下降,所述旋转固定装置11与所述竖向驱动装置21可旋转连接,所述竖向驱动装置21优选为气缸;通过这样设置,通过旋转固定装置11从上方下压在旋转托台22 上实现以压紧的方式将工件固定安置,工作方式简单、使用方便。Referring to FIG. 8 , the automatic powder coating equipment of this embodiment performs lubricating treatment on the inner pot of the pot used for the second stretching, and needs to perform powder coating treatment on the outer side of the pot inner pot, and use manual feeding and automatic powder coating. The main difference between this embodiment and the first embodiment is that the rotating support table 22 is provided with a
在一种实施例中,所述转移装置30包括旋转驱动器86,所述旋转驱动器86设于第一滑架35上,所述刷粉件32设于所述涂粉驱动器31上并由其驱动实现直线伸缩运动,所述涂粉驱动器31设于所述旋转驱动器86上,所述粉仓4设于涂粉机构3下方,所述旋转托台11设于所述涂粉机构3侧部,所述旋转驱动器86可驱动所述刷粉件32旋转朝向粉仓4 或旋转90度朝向工件的侧部,实现刷粉件32旋转分别与工件或粉仓4衔接;通过这样设置,使刷粉件32可实现在工件侧表面涂粉。In one embodiment, the
本实施例的自动涂粉设备,使用时,通过人工方式将工件倒置安放在旋转托台11上,并且人工启动自动涂粉设备,竖向驱动装置21驱动旋转固定装置22将工件固定在旋转托台11上,平移推杆33驱动所述刷粉件32移动至粉仓4上方,所述上粉驱动器42驱动上粉盘41将润滑粉粘附在刷粉件32底部后复位移动,旋转驱动器86驱动所述涂粉驱动器31 向旋转托台11一侧旋转90度,使刷粉件32底部朝向工件一侧,随之涂粉驱动器31驱动所述刷粉件32抵靠在工件的侧部,最后工件驱动装置12驱动工件转动,使所述刷粉件32 相对周向涂抹工件的外表面。In the automatic powder coating equipment of this embodiment, when in use, the workpiece is manually placed upside down on the rotating support table 11, and the automatic powder coating equipment is manually started, and the
实施例四
参见图9,本实施例与实施例三的主要不同点在于,还包括设于所述旋转托台22上侧横向布置的的上下料机构9,所述竖向驱动装置21竖向设置,并可横向滑动地设于所述上下料机构9上,所述旋转固定装置11通过竖向驱动装置21设置在所述上下料机构9,所述旋转固定装置11由所述上下料机构9驱动实现在旋转托台22与取料位置之间的水平切换,具体的,所述旋转固定装置11为抓料吸盘,所述上下料机构9包括上下料驱动器91、传动带93和第四滑轨装置92,所述上下料驱动器91优选为正反转电机,所述竖向驱动装置21 可滑动设于所述第四滑轨装置92上,所述上下料驱动器91通过传动带93与所述竖向驱动装置21传动连接,通过上下料驱动器91驱动传动带93正反转运转实现旋转固定装置11 分别与上料工位、旋转托台22和下料工位衔接;通过抓料吸盘实现工件的上下料和压紧功能,结构简单,满足使用功能。Referring to FIG. 9 , the main difference between this embodiment and the third embodiment is that it also includes a loading and unloading mechanism 9 arranged horizontally on the upper side of the
根据上述说明书的揭示和教导,本实用新型所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本实用新型并不局限于上面揭示和描述的具体实施方式,对本实用新型的一些修改和变更也应当落入本实用新型的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本实用新型构成任何限制。According to the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also make changes and modifications to the above embodiments. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the present invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for the convenience of description and do not constitute any limitation to the present invention.
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| CN111346796B (en) * | 2020-03-24 | 2025-06-03 | 佛山市艾乐博机器人股份有限公司 | Automatic powder coating equipment |
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