CN212161388U - High flame-retardant waterproof special cable for rail transit - Google Patents

High flame-retardant waterproof special cable for rail transit Download PDF

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CN212161388U
CN212161388U CN202020325295.0U CN202020325295U CN212161388U CN 212161388 U CN212161388 U CN 212161388U CN 202020325295 U CN202020325295 U CN 202020325295U CN 212161388 U CN212161388 U CN 212161388U
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layer
conductor
retardant
inner cavity
rail transit
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吴维
田中
苗福庆
冯国五
何正寅
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Yangzhou Shuguang Cable Co Ltd
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Yangzhou Shuguang Cable Co Ltd
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Abstract

The utility model discloses a high flame-retardant waterproof special cable for rail transit in the technical field of cables, which comprises a sheath, wherein an armor layer, a waterproof layer, a wear-resistant layer and a conductor protective layer are sequentially arranged in the inner cavity of the sheath from outside to inside, a support strip is inserted in the inner cavity of the conductor protective layer, the cross section of the support strip is triangular, conductors are arranged in cavities formed by the inner cavity of the conductor protective layer and the support strip, each conductor comprises a cable core, a conductor shielding layer, an insulating layer and an oxygen isolating layer are sequentially arranged on the outer wall of the cable core from inside to outside, the cross section of the support strip is triangular, and the cavity formed by the conductor protective layer and the support strip is filled with a flame-retardant filler, so that the conductors can be isolated, one group of the conductors cannot influence other two groups when on fire, the sheath, the conductor, further improving the flame-retardant effect.

Description

轨道交通用高阻燃防水特种电缆High flame retardant waterproof special cable for rail transit

技术领域technical field

本实用新型涉及电缆技术领域,具体为轨道交通用高阻燃防水特种电缆。The utility model relates to the technical field of cables, in particular to a high flame-retardant and waterproof special cable for rail transit.

背景技术Background technique

电线电缆用以传输电(磁)能,信息和实现电磁能转换的线材产品,广义的电线电缆亦简称为电缆,狭义的电缆是指绝缘电缆,它可定义为:由下列部分组成的集合体;一根或多根绝缘线芯,以及它们各自可能具有的包覆层,总保护层及外护层,电缆亦可有附加的没有绝缘的导体。用以传输电(磁)能,信息和实现电磁能转换的线材产品,目前,电线电缆广泛用于各个领域,涉及人民生活用电、工业生产、轨道交通等各个领域,这样电缆就会应用到各个复杂的环境中,对电缆质量的要求也高,就要求电缆要具有各种抗性性能,但现有的电缆存在阻燃性能较差,在火灾和电缆自燃起火时造成的经济损失较大,且燃烧会产生有毒物质等缺点,为此,我们提出轨道交通用高阻燃防水特种电缆。Wire and cable are used to transmit electrical (magnetic) energy, information and wire products to realize electromagnetic energy conversion. In a broad sense, wire and cable are also referred to as cables. In a narrow sense, cables refer to insulated cables, which can be defined as: an aggregate composed of the following parts ; One or more insulated cores, and their respective possible coverings, overall and outer sheaths, and cables may also have additional uninsulated conductors. Wire products used to transmit electrical (magnetic) energy, information and realize electromagnetic energy conversion. At present, wires and cables are widely used in various fields, involving people's daily electricity consumption, industrial production, rail transit and other fields. In this way, cables will be applied to In various complex environments, the requirements for the quality of cables are also high, and the cables are required to have various resistance properties. However, the existing cables have poor flame retardant properties, and the economic losses caused by fire and spontaneous combustion of cables are relatively large. , and the combustion will produce toxic substances and other disadvantages. For this reason, we propose a high flame retardant waterproof special cable for rail transit.

实用新型内容Utility model content

本实用新型的目的在于提供轨道交通用高阻燃防水特种电缆,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a high flame-retardant and waterproof special cable for rail transit, so as to solve the problems raised in the above background technology.

为实现上述目的,本实用新型提供如下技术方案:轨道交通用高阻燃防水特种电缆,包括护套,所述护套内腔由外至内依次设有铠装层、防水层、耐磨层和导体保护层,所述导体保护层内腔插接有支撑条,所述支撑条截面呈三角形,所述导体保护层内腔与支撑条形成的空腔内均设有导体,所述导体包括电缆芯,所述电缆芯外壁由内至外依次设有导体屏蔽层、绝缘层、隔氧层。In order to achieve the above purpose, the present utility model provides the following technical solutions: a high flame-retardant and waterproof special cable for rail transit, including a sheath, and the inner cavity of the sheath is sequentially provided with an armoring layer, a waterproof layer, and a wear-resistant layer from the outside to the inside. and a conductor protection layer, a support bar is inserted into the inner cavity of the conductor protection layer, the cross section of the support bar is triangular, and the cavity formed by the inner cavity of the conductor protection layer and the support bar is provided with a conductor, and the conductor includes A cable core, the outer wall of the cable core is sequentially provided with a conductor shielding layer, an insulating layer and an oxygen barrier layer from the inside to the outside.

进一步地,所述导体保护层环向外壁环形阵列设有凹槽,所述凹槽内腔设有钢绞线,且所述钢绞线外侧与耐磨层内壁贴合。Further, the conductor protection layer ring is provided with grooves in an annular array on the outer wall, the inner cavity of the groove is provided with steel strands, and the outer side of the steel strands is attached to the inner wall of the wear-resistant layer.

进一步地,所述隔氧层外壁设有螺旋状橡胶层。Further, the outer wall of the oxygen barrier layer is provided with a spiral rubber layer.

进一步地,所述导体保护层、支撑条和导体形成的空腔内填充有阻燃填充物。Further, the cavity formed by the conductor protection layer, the support bar and the conductor is filled with flame retardant filler.

与现有技术相比,本实用新型的有益效果是:支撑条截面呈三角形,且导体保护层与支撑条形成的空腔内填充阻燃填充物,可将导体隔离,其中一组起火不会对其他两组造成影响,而护套、导体保护层和支撑条均为低烟无卤材料制成,低烟无卤材料包括聚合物和阻燃剂,进一步提高了阻燃的效果。Compared with the prior art, the beneficial effect of the present invention is that the cross-section of the support bar is triangular, and the cavity formed by the conductor protection layer and the support bar is filled with flame-retardant fillers, which can isolate the conductors, and one group will not catch fire. It affects the other two groups, while the sheath, conductor protection layer and support strip are all made of low-smoke halogen-free materials. The low-smoke halogen-free materials include polymers and flame retardants, which further improves the effect of flame retardant.

附图说明Description of drawings

图1为本实用新型结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型导体剖视图。FIG. 2 is a cross-sectional view of the conductor of the utility model.

图中:1、护套;2、铠装层;3、防水层;4、耐磨层;5、导体保护层;6、支撑条;7、导体;71、电缆芯;72、导体屏蔽层;73、绝缘层;74、隔氧层; 75、螺旋状橡胶层;8、阻燃填充物;9、凹槽;10、钢绞线。In the figure: 1. Sheath; 2. Armoured layer; 3. Waterproof layer; 4. Wear-resistant layer; 5. Conductor protection layer; 6. Support bar; 7. Conductor; 71. Cable core; 72. Conductor shield 73, insulating layer; 74, oxygen barrier layer; 75, spiral rubber layer; 8, flame retardant filler; 9, groove; 10, steel strand.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

本实用新型提供一种技术方案:轨道交通用高阻燃防水特种电缆,请参阅图1-2,包括护套1,护套1内腔由外至内依次设有铠装层2、防水层3、耐磨层4和导体保护层5,防水层3由有机硅复合材料制成,导体保护层5内腔插接有支撑条6,支撑条6截面呈三角形,可将导体7隔离,其中一组起火不会对其他两组造成影响,导体保护层5内腔与支撑条6形成的空腔内均设有导体7,导体7包括电缆芯71,电缆芯71外壁由内至外依次设有导体屏蔽层72、绝缘层 73、隔氧层74,绝缘层73采用无味硫化剂的三元乙丙橡胶制造,导体屏蔽层 72由镀锡铜丝束和高密度纤维纱束组成,镀锡铜丝束右向编织,高密度纤维纱束左向编织,镀锡铜丝束与高密度纤维纱束的编织节经比在1.8-5.2之间,隔氧层74由膨胀型低烟无卤高阻燃隔氧层电缆料制成,膨胀型低烟无卤高阻燃隔氧层电缆料的制备步骤:①、将氢氧化铝、氢氧化镁、蒙脱土、抗氧剂、三聚氰胺氰尿酸盐和红磷置于高速混合机中以650-750r/min的转速搅拌4-6min,然后加入偶联剂后继续以650-750r/min的转速搅拌搅拌4-5min;②、将步骤①所得物料置于密炼机中并加入乙烯醋酸乙烯共聚物、相容剂、硅酮母粒和炭黑进行混炼,然后双螺杆挤出,最后经风冷造粒;③、将步骤②所得粒子重新置于密炼机中并加入环氧树脂进行混炼,然后双螺杆挤出,最后经风冷造粒,即得膨胀型低烟无卤高阻燃隔氧层电缆料;The utility model provides a technical solution: a high flame-retardant and waterproof special cable for rail transit, please refer to Figure 1-2, comprising a sheath 1, and the inner cavity of the sheath 1 is sequentially provided with an armoring layer 2 and a waterproof layer from the outside to the inside. 3. The wear-resistant layer 4 and the conductor protection layer 5, the waterproof layer 3 is made of organic silicon composite material, the inner cavity of the conductor protection layer 5 is inserted with a support bar 6, and the cross section of the support bar 6 is triangular, which can isolate the conductor 7, wherein A fire in one group will not affect the other two groups. The cavity formed by the inner cavity of the conductor protection layer 5 and the support bar 6 is provided with a conductor 7. The conductor 7 includes a cable core 71, and the outer wall of the cable core 71 is arranged in turn from the inside to the outside. There are conductor shielding layer 72, insulating layer 73, oxygen barrier layer 74, insulating layer 73 is made of EPDM rubber with odorless vulcanizing agent, conductor shielding layer 72 is composed of tinned copper wire bundle and high-density fiber yarn bundle, tinned The copper wire bundles are woven in the right direction, and the high-density fiber yarn bundles are woven in the left direction. The braiding pitch ratio of the tinned copper wire bundles and the high-density fiber yarn bundles is between 1.8 and 5.2. Made of high flame retardant oxygen insulation layer cable material, the preparation steps of intumescent low smoke halogen free high flame retardant oxygen insulation layer cable material: ①, put aluminum hydroxide, magnesium hydroxide, montmorillonite, antioxidant, melamine cyanide Urate and red phosphorus are placed in a high-speed mixer and stirred at a speed of 650-750r/min for 4-6min, and then the coupling agent is added and continued to be stirred at a speed of 650-750r/min for 4-5min; ②, the step ①The obtained material is placed in an internal mixer and mixed with ethylene vinyl acetate copolymer, compatibilizer, silicone masterbatch and carbon black, then extruded by twin-screw, and finally granulated by air cooling; ③, step ② The obtained particles are re-placed in an internal mixer and mixed with epoxy resin, then extruded by twin-screw, and finally air-cooled and granulated to obtain an intumescent low-smoke halogen-free and high-flame-retardant oxygen barrier cable material;

请参阅图1,导体保护层5环向外壁环形阵列设有凹槽9,凹槽9内腔设有钢绞线10,且钢绞线10外侧与耐磨层4内壁贴合,可加强导体保护层5的抗弯、抗拉伸性能;Please refer to FIG. 1, the conductor protection layer 5 is provided with a groove 9 in an annular array on the outer wall, the inner cavity of the groove 9 is provided with a steel strand 10, and the outer side of the steel strand 10 is attached to the inner wall of the wear-resistant layer 4, which can strengthen the conductor The flexural and tensile properties of the protective layer 5;

请参阅图2,隔氧层74外壁设有螺旋状橡胶层75,螺旋状橡胶层75是螺旋状缠绕在隔氧层74外壁的橡胶条,提高电缆的抗弯、抗拉伸性能;Please refer to FIG. 2, the outer wall of the oxygen barrier layer 74 is provided with a helical rubber layer 75, and the helical rubber layer 75 is a rubber strip spirally wound on the outer wall of the oxygen barrier layer 74 to improve the flexural and tensile properties of the cable;

请参阅图1,导体保护层5、支撑条6和导体7形成的空腔内填充有阻燃填充物8,通过电缆的阻燃效果;Please refer to FIG. 1 , the cavity formed by the conductor protection layer 5, the support bar 6 and the conductor 7 is filled with a flame retardant filler 8, through the flame retardant effect of the cable;

请参阅图1,护套1、导体保护层5和支撑条6均为低烟无卤材料制成,低烟无卤材料包括聚合物和阻燃剂,进一步提高了阻燃的效果,护套1的制造工艺,采用90mm挤塑机组在蒸汽压力1.0MPa的环境下,将低烟无卤聚烯烃复合物热塑性弹性体均匀的均匀的挤包在铠装层2外壁,要铠装层2标称厚度为 1.4mm,最薄点厚度不能小于1.12mm,铠装层2完全包裹,其表面光滑平整,无破洞、裂纹、气泡不良现象,支撑条6采用挤出机和模具进行配合成型,成型冷却后再将导体保护层5通过上述步骤包裹在支撑条6、阻燃填充物8和导体7 外壁,凹槽9是在导体保护层5未冷却完成前采用压杆等工具进行挤压成型。Please refer to FIG. 1, the sheath 1, the conductor protection layer 5 and the support bar 6 are all made of low-smoke halogen-free materials, and the low-smoke halogen-free materials include polymers and flame retardants, which further improves the flame retardant effect. The manufacturing process of 1 is to use a 90mm extrusion unit to extrude the low-smoke halogen-free polyolefin composite thermoplastic elastomer evenly and evenly on the outer wall of the armored layer 2 under the environment of steam pressure of 1.0MPa. The thickness is said to be 1.4mm, and the thickness of the thinnest point cannot be less than 1.12mm. The armor layer 2 is completely wrapped, and its surface is smooth and flat, without holes, cracks, and bad bubbles. The support bar 6 is formed by an extruder and a mold. After forming and cooling, wrap the conductor protective layer 5 on the support bar 6, the flame retardant filler 8 and the outer wall of the conductor 7 through the above steps. .

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (4)

1.轨道交通用高阻燃防水特种电缆,包括护套(1),其特征在于:所述护套(1)内腔由外至内依次设有铠装层(2)、防水层(3)、耐磨层(4)和导体保护层(5),所述导体保护层(5)内腔插接有支撑条(6),所述支撑条(6)截面呈三角形,所述导体保护层(5)内腔与支撑条(6)形成的空腔内均设有导体(7),所述导体(7)包括电缆芯(71),所述电缆芯(71)外壁由内至外依次设有导体屏蔽层(72)、绝缘层(73)、隔氧层(74)。1. A high flame-retardant and waterproof special cable for rail transit, comprising a sheath (1), characterized in that: the inner cavity of the sheath (1) is sequentially provided with an armor layer (2) and a waterproof layer (3) from the outside to the inside ), a wear-resistant layer (4) and a conductor protection layer (5), a support bar (6) is inserted into the inner cavity of the conductor protection layer (5), the cross section of the support bar (6) is triangular, and the conductor protection A conductor (7) is provided in the cavity formed by the inner cavity of the layer (5) and the support bar (6), the conductor (7) includes a cable core (71), and the outer wall of the cable core (71) is from inside to outside A conductor shielding layer (72), an insulating layer (73), and an oxygen insulating layer (74) are arranged in sequence. 2.根据权利要求1所述的轨道交通用高阻燃防水特种电缆,其特征在于:所述导体保护层(5)环向外壁环形阵列设有凹槽(9),所述凹槽(9)内腔设有钢绞线(10),且所述钢绞线(10)外侧与耐磨层(4)内壁贴合。2. The high flame-retardant and waterproof special cable for rail transit according to claim 1, wherein the conductor protection layer (5) is provided with grooves (9) in an annular array on the outer wall, and the grooves (9) ) inner cavity is provided with a steel strand (10), and the outer side of the steel strand (10) is attached to the inner wall of the wear-resistant layer (4). 3.根据权利要求1所述的轨道交通用高阻燃防水特种电缆,其特征在于:所述隔氧层(74)外壁设有螺旋状橡胶层(75)。3. The high flame-retardant and waterproof special cable for rail transit according to claim 1, wherein the outer wall of the oxygen barrier layer (74) is provided with a helical rubber layer (75). 4.根据权利要求1所述的轨道交通用高阻燃防水特种电缆,其特征在于:所述导体保护层(5)、支撑条(6)和导体(7)形成的空腔内填充有阻燃填充物(8)。4. The high flame-retardant and waterproof special cable for rail transit according to claim 1, characterized in that: the cavity formed by the conductor protection layer (5), the support bar (6) and the conductor (7) is filled with resistance Burn the filler (8).
CN202020325295.0U 2020-03-16 2020-03-16 High flame-retardant waterproof special cable for rail transit Active CN212161388U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113421707A (en) * 2021-07-16 2021-09-21 宇盛电气有限公司 Power cable and preparation method thereof
CN117577380A (en) * 2023-10-08 2024-02-20 友光电线电缆有限公司 Composite cable and its production process

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113421707A (en) * 2021-07-16 2021-09-21 宇盛电气有限公司 Power cable and preparation method thereof
CN117577380A (en) * 2023-10-08 2024-02-20 友光电线电缆有限公司 Composite cable and its production process
CN117577380B (en) * 2023-10-08 2024-06-11 友光电线电缆有限公司 A composite cable and its production process

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