CN212143566U - Two-sided deashing machine of panel - Google Patents
Two-sided deashing machine of panel Download PDFInfo
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- CN212143566U CN212143566U CN202020298808.3U CN202020298808U CN212143566U CN 212143566 U CN212143566 U CN 212143566U CN 202020298808 U CN202020298808 U CN 202020298808U CN 212143566 U CN212143566 U CN 212143566U
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Abstract
Description
技术领域technical field
本实用新型属板材加工机械领域,涉及双面自动清灰结构和性能的改进,具体为一种板材双面清灰机。The utility model belongs to the field of plate processing machinery, relates to the improvement of the structure and performance of double-sided automatic ash cleaning, in particular to a plate double-sided ash cleaning machine.
背景技术Background technique
板材加工成型后经过砂光机砂光,可以提高板材厚度精度、表面质量。但砂光后的板材,表面存在很多粉尘,影响后续喷漆、施胶等加工工序,因此,需要对板材进行表面清理。After the sheet is processed and formed, it is sanded by a sanding machine, which can improve the thickness accuracy and surface quality of the sheet. However, there is a lot of dust on the surface of the board after sanding, which affects the subsequent processing procedures such as painting and gluing. Therefore, the surface of the board needs to be cleaned.
目前,板材表面清灰主要由人力或清灰机完成,人力方式主要是使用高压清灰机方式要使用气枪对板材表面进行吹扫,两种方式不仅工作强度大,而且在清灰过程中工人处于粉尘环境,危害身体健康;使用清灰机清灰每次只能对板材的一个面就行清灰,而且也只适应于大板清理,同时要另外配置输送设备,占地面积大、成本高,使用不方便。At present, cleaning the surface of the board is mainly done by manpower or cleaning machine. The manual method is mainly to use the high-pressure cleaning machine to blow the surface of the board with an air gun. The two methods not only work intensively, but also in the process of cleaning It is in a dusty environment, which is harmful to health; using a ash cleaning machine can only clean one side of the board at a time, and it is only suitable for cleaning large boards. At the same time, additional conveying equipment must be configured, which covers a large area and costs a lot. , inconvenient to use.
如中国专利(授权公告号CN208712284U)公开了“一种家具加工中板材的清灰装置”,该清灰装置,包括盒体,盒体的出口端的内部的四个表面均设置有一伸缩装置,每一伸缩装置的输出端均连接有一清理刷,清理刷包括刷体和刷毛,刷毛设置于清理刷的一侧,清灰装置包括容纳盒、吸风机以及粘灰层,刷体内设置有一容纳腔,容纳腔的底部设置有若干通气孔,通气孔与刷毛交错设置,容纳盒设置于容纳腔内,容纳盒的内部与通气孔相连通,粘灰层设置于容纳盒的侧壁上,吸风机设置于容纳盒内,输送装置包括驱动电机一、输送轴以及传动装置,驱动电机一固定设置于盒体内,沿盒体的长度方向设置有多根输送轴,输送轴的两端与盒体转动连接,多根输送轴均通过传送装置与驱动电机一传动连接。For example, a Chinese patent (authorized bulletin number CN208712284U) discloses "a cleaning device for boards in furniture processing". The cleaning device includes a box body, and four surfaces inside the outlet end of the box body are provided with a telescopic device, each A cleaning brush is connected to the output end of a telescopic device. The cleaning brush includes a brush body and bristles. The bristles are arranged on one side of the cleaning brush. The cleaning device includes a accommodating box, a suction fan and an ash sticking layer. The brush body is provided with an accommodating cavity. The bottom of the accommodating cavity is provided with a number of ventilation holes, the ventilation holes are arranged alternately with the bristles, the accommodating box is arranged in the accommodating cavity, the interior of the accommodating box is communicated with the ventilation holes, the ash sticking layer is arranged on the side wall of the accommodating box, and the suction fan is arranged In the accommodating box, the conveying device includes a
上述公开的板材清设备的清灰效率较低,操作使用不方便的问题。The above-disclosed plate cleaning equipment has the problems of low ash cleaning efficiency and inconvenient operation and use.
实用新型内容Utility model content
本实用新型实用新型的目是提供一种自动清除板面粉尘的板材双面清灰机,用于解现有清灰设备效率低且使用不方便的问题。The purpose of the utility model of the utility model is to provide a plate double-sided ash cleaning machine that automatically removes dust on the board surface, which is used to solve the problems of low efficiency and inconvenient use of the existing ash cleaning equipment.
为了实现本实用新型的目的,采用以下技术方案:In order to realize the purpose of the present utility model, the following technical solutions are adopted:
板材双面清灰机,包括带有工作平面的机架,所述机架上间隔安装有上清灰机构、下清灰机构,所述上清灰机构包括第一升降组件、上板面清灰组件和第一输送机构,第一输送机构与机架固定,第一升降组件、上板面清灰组件分别设在第一输送机构的下侧和上侧,第一升降组件通过第一导杆带动上板面清灰组件竖向移动;所述下清灰机构包括第二升降组件、下清灰组件、第二输送机构以及上升降组件,下清灰组件安装在第二升降组件上,下清灰组件与第二输送机构分别位于机架的工作平面下侧和上侧,第二升降组件可以带动下清灰组件上下移动,第二升降组件通过第二导杆与上升降组件连接,上升降组件底部固定安装第二输送机构。The double-sided ash cleaning machine for boards includes a frame with a working plane, an upper ash cleaning mechanism and a lower ash cleaning mechanism are installed at intervals on the frame, and the upper ash cleaning mechanism includes a first lifting assembly, an upper plate surface cleaning mechanism The ash assembly and the first conveying mechanism, the first conveying mechanism is fixed with the frame, the first lifting assembly and the upper board surface ash cleaning assembly are respectively arranged on the lower side and the upper side of the first conveying mechanism, and the first lifting assembly passes through the first guide. The rod drives the ash cleaning assembly on the upper board to move vertically; the lower ash cleaning mechanism includes a second lifting assembly, a lower ash cleaning assembly, a second conveying mechanism and an upper lifting assembly, and the lower ash cleaning assembly is installed on the second lifting assembly, The lower ash cleaning assembly and the second conveying mechanism are located on the lower side and the upper side of the working plane of the frame, respectively. The second lifting assembly can drive the lower ash cleaning assembly to move up and down, and the second lifting assembly is connected with the upper lifting assembly through the second guide rod. A second conveying mechanism is fixedly installed at the bottom of the upper lifting assembly.
为了进一步实现本实用新型的目的,还可以采用以下技术方案:In order to further realize the purpose of the present utility model, the following technical solutions can also be adopted:
如上所述的板材双面清灰机,所述第一升降组件包括升降机固定座A、两台第一升降机和第一升降板,升降机固定座A与机架固定连接,两台第一升降机分别固定在升降机固定座A纵向两侧,第一升降板位于升降机固定座A下方,升降机固定座A上安装四个位于机架外侧的直线轴承,直线轴承内均设有第一导杆,四根第一导杆、两台升降机丝杠的下部均分别与第一升降板固定连接。In the above-mentioned plate double-sided ash cleaning machine, the first lifting component includes a lifter fixing base A, two first lifts and a first lifting plate, the lifter fixing base A is fixedly connected to the frame, and the two first lifts are respectively It is fixed on both longitudinal sides of the lift fixing base A. The first lifting plate is located under the lift fixing base A. Four linear bearings located outside the frame are installed on the lift fixing base A. The first guide rod and the lower parts of the two elevator lead screws are respectively fixedly connected with the first lifting plate.
进一步,所述上板面清灰组件包括与四根第一导杆上部连接的毛刷辊固定架A,毛刷辊固定架A上纵向安装有两根毛刷辊、三根压辊,两根毛刷辊设置在三根压辊之间,两根毛刷辊通过电机驱动工作。Further, the upper plate surface cleaning assembly includes a brush roller fixing frame A connected with the upper part of the four first guide rods, and two brush rollers, three pressing rollers, two brush rollers are longitudinally installed on the brush roller fixing frame A. The rollers are arranged between the three pressing rollers, and the two brush rollers are driven by motors.
如上所述板材双面清灰机,所述第二升降组件包括升降机固定座B、两台第二升降机,升降机固定座B与机架固定连接,两台第二升降机分别固定在升降机固定座B纵向两侧,升降机固定座B上安装四个第二导杆和八个位于机架外侧的轴承固定座,每两个轴承固定座均通过直线轴承与一个第二导杆配合,八个的轴承固定座、两台第二升降机丝杠上部均分别与下板面清灰组件固定连接。As described above, the double-sided ash cleaning machine for boards, the second lifting component includes a lifter fixing base B and two second lifts, the lifter fixing base B is fixedly connected to the frame, and the two second lifts are respectively fixed on the lifter fixing base B. On both sides of the longitudinal direction, four second guide rods and eight bearing fixing bases located on the outside of the frame are installed on the lift fixing base B. Each two bearing fixing bases are matched with a second guide rod through linear bearings, and the eight bearing fixing bases are matched with a second guide rod. The fixed seat and the upper parts of the two second elevator lead screws are respectively fixedly connected with the ash cleaning assembly on the lower plate surface.
进一步,所述下板面清灰组件包括毛刷辊固定架B,毛刷辊固定架B上纵向安装有两根毛刷辊,两根毛刷辊通过电机驱动工作。Further, the lower plate surface cleaning assembly includes a brush roller fixing frame B, and two brush rollers are longitudinally installed on the brush roller fixing frame B, and the two brush rollers are driven by a motor to work.
更进一步,所述上升降组件包括第三升降机和第二升降板,第二升降板固定在四根第二导向杆上端,第二升降板下方安装第三升降机,第三升降机上安装升降台面,升降台面上安装四个直线轴承,四根直线轴承分别安装在第二导杆上部,升降台面底部安装有皮带机。Further, the upper lift assembly includes a third lifter and a second lifter plate, the second lifter plate is fixed on the upper ends of the four second guide rods, a third lifter is installed under the second lifter plate, and a lift table is installed on the third lifter, Four linear bearings are installed on the lifting table, the four linear bearings are respectively installed on the upper part of the second guide rod, and a belt conveyor is installed at the bottom of the lifting table.
如上所述板材双面清灰机,所述上清灰机构、下清灰机构上均设有密封防尘罩。In the above-mentioned plate double-sided ash cleaning machine, the upper ash cleaning mechanism and the lower ash cleaning mechanism are provided with a sealed dust cover.
如上所述板材双面清灰机,所述第一升降组件、第二升降组件和上升降组件上均安装有调节高度的手动部件。As mentioned above, the first lifting assembly, the second lifting assembly and the upper lifting assembly are all provided with manual components for adjusting the height.
如上所述板材双面清灰机,所述机架由四个支撑腿和构成工作平面的两个边框构成,两个边框固定安装在四个支撑腿顶部,所述第一升降组件、第二升降组件分别设置在每两个支撑腿之间,两个边框之间安装滚筒。As described above, the double-sided ash cleaning machine for plates, the frame is composed of four support legs and two frames that form a working plane, and the two frames are fixedly installed on the top of the four support legs. The first lifting component, the second The lifting components are respectively arranged between every two support legs, and a roller is installed between the two frames.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1、本实用新型将上板面与下板面清灰设置成一体式和两个独立的权利步骤,相对于同时对板材双面清理,不会产生相互影响,吸尘气流不会产生交错,能大幅提高清灰效率和效果。可取代人工对板材进行清灰,且设备上安装有密封除尘罩,使用起来更环保。1. The utility model sets the upper plate surface and the lower plate surface to be one-piece and two independent right steps for cleaning the dust. Compared with the two-sided cleaning of the plate at the same time, there will be no mutual influence, and the dust-absorbing airflow will not be staggered. It can greatly improve the cleaning efficiency and effect. It can replace the manual cleaning of the board, and the equipment is equipped with a sealed dust cover, which is more environmentally friendly to use.
2、本清灰机使用时能够同时对板材两个面就行清灰,集成皮带输送机和滚筒输送机,不需额外配置输送线,节省了空间;设备整体移动方便,可以适用于不同尺寸规格板材,可以一机多用,大大节省了成本。2. The ash cleaning machine can clean the ash on both sides of the board at the same time. It integrates the belt conveyor and the roller conveyor, and does not need to configure additional conveyor lines, which saves space; the overall movement of the equipment is convenient, and it can be applied to different sizes and specifications. The board can be used for multiple purposes in one machine, which greatly saves the cost.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为图1的A-A向剖视图。FIG. 2 is a cross-sectional view taken along the line A-A in FIG. 1 .
图3为本实用新型的轴侧图。FIG. 3 is a perspective view of the utility model.
附图标记:1-机架,11-边框,12-第一支撑腿,13-第二支撑腿,14-第三支撑腿,15-第四支撑腿,16-滚筒,2-上清灰机构,21-升降机固定座A,23-第一升降机,24-第一升降板,25-第一导杆,26-毛刷辊固定架A,27-压辊,28-直线轴承,29-第一电机,3-下清灰机构,31-升降机固定座B,32-第二升降机,33-第二导杆,34-轴承座,35-毛刷辊固定架B,36-第二升降板,37-第三升降机,38-升降台面,39-第二电机,4-皮带机,5-密封防尘罩,6-防护罩,7-手轮,8-毛刷辊。Reference numerals: 1-frame, 11-frame, 12-first support leg, 13-second support leg, 14-third support leg, 15-fourth support leg, 16-roller, 2-top cleaning Mechanism, 21-lifter fixing base A, 23-first lifter, 24-first lifting plate, 25-first guide rod, 26-brush roller fixing frame A, 27-pressing roller, 28-linear bearing, 29- 1st motor, 3-lower ash cleaning mechanism, 31-lifter fixing base B, 32-second lifter, 33-second guide rod, 34-bearing seat, 35-brush roller fixing frame B, 36-second lifter Plate, 37-Third lift, 38-Lifting table, 39-Second motor, 4-Belt conveyor, 5-Sealed dust cover, 6-Protective cover, 7-Hand wheel, 8-Brush roller.
具体实施方式Detailed ways
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合本实用新型的附图,对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solutions and advantages of the present utility model clearer, the technical scheme of the present utility model will be clearly and completely described below in conjunction with the accompanying drawings of the present utility model. Obviously, the described embodiments are part of the present utility model. examples, but not all examples. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
如图1-图3所示,本实施例公开的板材双面清灰机,包括带有工作平面的机架,所述机架上间隔安装有上清灰机构、下清灰机构,所述上清灰机构包括第一升降组件、上板面清灰组件和第一输送机构,第一输送机构与机架固定,第一升降组件、上板面清灰组件分别设在第一输送机构的下侧和上侧,第一升降组件通过第一导杆带动上板面清灰组件竖向移动;所述下清灰机构包括第二升降组件、下清灰组件、第二输送机构以及上升降组件,下清灰组件安装在第二升降组件上,下清灰组件与第二输送机构分别位于机架的工作平面下侧和上侧,第二升降组件可以带动下清灰组件上下移动,第二升降组件通过第二导杆与上升降组件连接,上升降组件底部固定安装第二输送机构。As shown in FIGS. 1-3 , the double-sided ash cleaning machine for boards disclosed in this embodiment includes a frame with a working plane, and an upper ash cleaning mechanism and a lower ash cleaning mechanism are installed on the frame at intervals. The upper cleaning mechanism includes a first lifting assembly, an upper plate surface cleaning assembly and a first conveying mechanism. The first conveying mechanism is fixed to the frame, and the first lifting assembly and the upper plate surface cleaning assembly are respectively located in the first conveying mechanism. On the lower side and the upper side, the first lifting component drives the upper plate surface cleaning component to move vertically through the first guide rod; the lower cleaning mechanism includes a second lifting component, a lower cleaning component, a second conveying mechanism, and an upper lifting and lowering component. The lower ash cleaning assembly is installed on the second lifting assembly. The lower ash cleaning assembly and the second conveying mechanism are located on the lower side and the upper side of the working plane of the frame respectively. The second lifting assembly can drive the lower ash cleaning assembly to move up and down, and the first The second lifting assembly is connected with the upper lifting assembly through the second guide rod, and the bottom of the upper lifting assembly is fixedly installed with a second conveying mechanism.
其中,本实施例的机架1采用两条平行设置的铝型材作为边框11,两条边框11之间设置输送机和滚筒16,边框11下方固定安装第一支撑腿12、第二支撑腿23、第三支撑腿14、第四支撑腿15构成,四条支持腿均采用铝型材制成,机架作为本清理机放置板材的工作台面,并配合成对板材的输送。Among them, the
继续参见图1所示,本是实施例中上清灰机构2设在机架1的板材进料口,也即首先对板材上表面进行清理,然后再进行板材下表面处理。根据需要,上清灰机构2和下清灰机构3可以调整顺序,实现先对板材下表面处理然后再清理上表面。上清灰机构2设在第一支撑腿12、第二支撑腿23之间的部位,包括升降机固定座A21、第一升降机23、第一升降板24、第一导杆25、毛刷辊固定架A26、压辊27、直线轴承28、第一电机29。Continuing to refer to FIG. 1 , in this embodiment, the
升降机固定座A21上部与边框11固定,其宽度要大于两个边框11的最外侧距离,然后在四个角部对应设置四个第一导杆25,第一导杆25与升降机固定座A21、边框11侧分别安装直线轴承28,第一导杆25上、下两端分别连接第一升降板24、毛刷辊固定架A26,直线轴承28对第一导杆25升降起到稳定和导向限位作用。The upper part of the lift fixing seat A21 is fixed with the
第一升降板24安装在第一升降机23丝杆下部,两个第一升降机23通过光轴连接在一起实现两侧的第一导杆25同步升降,两侧第一导杆25的上部固定在毛刷辊固定架A26下部。毛刷辊固定架A上面安装有两根毛刷辊8、三根压辊27以及两台第一电机29,两根毛刷辊8分布在三根压辊27之间,第一电机29和毛刷辊8上安装皮带轮,每台第一电机29通过皮带带动一根毛刷辊。毛刷辊固定架A26外侧安装安全作用的防护罩,并通过密封防尘罩将上清理机构2上部整体设置在密封除尘罩内,密封除尘罩上开有吸尘口并连接除尘管道。The
在第二支撑腿13外侧安装滚筒驱动电机,通过链轮链条带动皮带机和滚筒线转动。A drum drive motor is installed on the outside of the
下清灰机构3设置在第三支撑腿14、第四支撑腿15之间的部位,包括升降机固定座B31、第二升降机32、第二导杆33、轴承座34、毛刷辊固定架B35、第二升降板36、第三升降机37、升降台面38、第二电机39。The
升降机固定座B31上部与边框11固定链接,升降机固定座B31的纵向两侧各安装一个第二升降机32和4个轴承座34,两个第二升降机32通过光轴连接在一起实现同步升降动作,每两个轴承座34固定一根第二导杆33,每侧升降机固定座B31上固定两根第二导杆33。两根第二升降机32丝杆上端通过光轴将毛刷辊固定架B35连接在一起,毛刷辊固定架B35两侧各装有 4个直线轴承,直线轴承安装在第二导杆33上。毛刷辊固定架B35上装有两根毛刷辊、两台第二电机39和一个密封放尘罩,毛刷辊和第二电机39上装有皮带轮,第二电机39通过皮带传动带动毛刷辊转动。The upper part of the lift fixing base B31 is fixedly linked with the
同侧两根第二导杆33上端固定第二升降板36,每件第二升降板36上安装一台第三升降机37,第三升降机37底面安装有升降台面38,升降台面38上安装四个直线轴承,直线轴承安装在第二导杆33上,升降台面38下面安装有皮带机4,外侧设置有防护罩。The upper ends of the two
使用时,待清理的板材从板材入料口侧首先进入上清灰机构2,该处的毛刷辊8上设置的毛刷对板材上表面进行清灰。第一升降机外侧装有手动调节其高度的手轮7,方便通过第一升降机调整毛刷辊固定架A的高度,从而满足不同厚度板材的清灰,毛刷辊固定架A上面安装压辊,压辊上装有弹簧,可以调节压辊高度,作用是板材进入毛刷辊范围时压紧板材。When in use, the plate to be cleaned first enters the
然后板材进入下清灰机构3,该处的毛刷辊8上设置的毛刷对板材上表面进行清灰对板材下表面进行清灰,板材出料口侧,第二升降机外侧装有手动调节其高度的手轮7,方便通过第二升降机调整毛刷辊固定架B的高度,使得毛刷辊在损耗时可以往上调整继续使用。升降台面固定在第三升降机的丝杠上,升降台面下侧固定安装皮带机,皮带机作用是压紧板材以及对板材进行输送,通过第三升降机调整皮带机高度,可以满足不同厚度板材的清灰工作。Then the board enters the
本实用新型将上板面与下板面清灰设置成一体式和两个独立的权利步骤,相对于同时对板材双面清理,不会产生相互影响,吸尘气流不会产生交错,能大幅提高清灰效率和效果。可取代人工对板材进行清灰,且设备上安装有密封除尘罩,使用起来更环保。本清灰机使用时能够同时对板材两个面就行清灰,集成皮带输送机和滚筒输送机,不需额外配置输送线,节省了空间;设备整体移动方便,而且适用于不同尺寸规格板材,可以一机多用,大大节省了成本。The utility model integrates the dust cleaning of the upper plate surface and the lower plate surface into an integrated type and has two independent right steps. Compared with the two-sided cleaning of the plate at the same time, there is no mutual influence, and the dust-absorbing air flow will not be staggered, which can greatly reduce the amount of dust. Improve cleaning efficiency and effect. It can replace the manual cleaning of the board, and the equipment is equipped with a sealed dust cover, which is more environmentally friendly to use. When used, the ash cleaning machine can clean the ash on both sides of the board at the same time. It integrates a belt conveyor and a roller conveyor, and no additional conveyor line is required, which saves space; the overall equipment is easy to move, and it is suitable for boards of different sizes. One machine can be used for multiple purposes, which greatly saves the cost.
具体实施的选材和方式,以说明书附图作为图纸,按照说明书附图中各个部件的比例和配合方式实施,制作时可以根据实际连接强度需要,无需创造性的选择对应的连接方式、连接点的厚度和强度。The selection of materials and methods for the specific implementation takes the drawings in the description as drawings, and implements them according to the proportions and matching methods of each component in the drawings. During production, the corresponding connection methods and the thickness of the connection points can be selected according to the actual connection strength needs without creative selection. and strength.
本实用新型未详尽描述的技术内容均为公知技术。The technical contents not described in detail in the present invention are all known technologies.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111375576A (en) * | 2020-03-11 | 2020-07-07 | 青岛盛瑞祥自动化技术有限公司 | Sheet double-sided cleaning machine |
| CN113617717A (en) * | 2021-07-20 | 2021-11-09 | 湖南比克智能装备有限公司 | Tubular pile die cover cleaning device |
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2020
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111375576A (en) * | 2020-03-11 | 2020-07-07 | 青岛盛瑞祥自动化技术有限公司 | Sheet double-sided cleaning machine |
| CN113617717A (en) * | 2021-07-20 | 2021-11-09 | 湖南比克智能装备有限公司 | Tubular pile die cover cleaning device |
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