CN212142484U - Sodium carbonate automatic dosing monitoring system - Google Patents
Sodium carbonate automatic dosing monitoring system Download PDFInfo
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- CN212142484U CN212142484U CN202020514547.4U CN202020514547U CN212142484U CN 212142484 U CN212142484 U CN 212142484U CN 202020514547 U CN202020514547 U CN 202020514547U CN 212142484 U CN212142484 U CN 212142484U
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- motor
- solenoid valve
- stirring
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- sodium carbonate
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- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 title claims abstract description 38
- 238000012544 monitoring process Methods 0.000 title claims abstract description 22
- 229910000029 sodium carbonate Inorganic materials 0.000 title claims abstract description 19
- 238000003756 stirring Methods 0.000 claims abstract description 63
- 238000005303 weighing Methods 0.000 claims abstract description 14
- 238000001914 filtration Methods 0.000 claims abstract description 5
- 239000007921 spray Substances 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 239000007788 liquid Substances 0.000 claims description 22
- 238000005192 partition Methods 0.000 claims description 7
- 239000000843 powder Substances 0.000 description 14
- 238000000034 method Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
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- Feeding, Discharge, Calcimining, Fusing, And Gas-Generation Devices (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种碳酸钠全自动投加监控系统,属于碳酸钠监控系统技术领域。The utility model relates to a sodium carbonate automatic dosing monitoring system, which belongs to the technical field of sodium carbonate monitoring systems.
背景技术Background technique
化工厂生产过程中需要用到一定浓度的碳酸钠溶液,碳酸钠粉料手动生产工艺需配叉车、料斗、货运电梯等相关设施,并且进入粉料输送管容易造成积聚和板结。A certain concentration of sodium carbonate solution needs to be used in the production process of the chemical plant. The manual production process of sodium carbonate powder needs to be equipped with forklifts, hoppers, freight elevators and other related facilities, and entering the powder conveying pipe is likely to cause accumulation and hardening.
实用新型内容Utility model content
针对现有技术存在的上述缺陷,本实用新型提出了一种碳酸钠全自动投加监控系统,结构简单、控制简便、可完全取代人工,安全可靠、自动化程度高。In view of the above-mentioned defects in the prior art, the utility model proposes a sodium carbonate automatic dosing monitoring system, which is simple in structure, simple in control, can completely replace labor, is safe, reliable, and has a high degree of automation.
本实用新型所述的碳酸钠全自动投加监控系统,包括PLC控制器、加料料仓、螺旋绞龙和搅拌罐,投加监控系统包括:位于加料料仓内的搅拌电机Ⅰ、位于加料料仓出料口的电子称重计,以及位于加料料仓外侧壁的振动电机;投加监控系统还包括:位于螺旋绞龙端部的输送电机、位于搅拌罐顶部的过滤电机,以及位于搅拌罐底部的搅拌电机Ⅱ;过滤电机通过转轴带动其上的旋转滤网360°旋转,旋转滤网位于螺旋绞龙的出口下方;搅拌电机Ⅱ连接有搅拌叶,转轴上方还设置有连接杆,连接杆下方安装有M型搅拌杆;PLC控制器分别连接搅拌电机Ⅰ、搅拌电机Ⅱ、振动电机和过滤电机;电子称重计将检测到的称重信息反馈至PLC控制器。The sodium carbonate automatic feeding monitoring system of the utility model includes a PLC controller, a feeding bin, a screw auger and a stirring tank. The feeding monitoring system includes: a stirring motor I located in the feeding bin, a stirring motor located in the feeding bin, a The electronic weighing scale at the discharge port of the silo, and the vibration motor located on the outer side wall of the feeding silo; the dosing monitoring system also includes: the conveying motor located at the end of the screw auger, the filter motor located at the top of the mixing tank, and the mixing tank. The stirring motor II at the bottom; the filter motor drives the rotating filter screen on it to rotate 360° through the rotating shaft, and the rotating filter screen is located below the outlet of the screw auger; the stirring motor II is connected with a stirring blade, and a connecting rod is also set above the rotating shaft. The M-type stirring rod is installed below; the PLC controller is respectively connected to the stirring motor I, stirring motor II, vibration motor and filter motor; the electronic weighing scale feeds back the detected weighing information to the PLC controller.
优选地,所述搅拌罐上安装有电磁阀组,电磁阀组包括喷淋电磁阀、进水电磁阀和出液电磁阀;喷淋电磁阀连接有喷淋管路,喷淋管路位于旋转滤网下方;进水电磁阀连接有进水管路,进水管路位于喷淋管路下方;出液电磁阀连接有出液管路,出液管路位于搅拌罐下方;PLC控制器分别连接喷淋电磁阀、进水电磁阀和出液电磁阀。Preferably, a solenoid valve group is installed on the stirring tank, and the solenoid valve group includes a spray solenoid valve, a water inlet solenoid valve and a liquid outlet solenoid valve; the spray solenoid valve is connected with a spray pipeline, and the spray pipeline is located in the rotating Below the filter screen; the water inlet solenoid valve is connected with the water inlet pipe, and the water inlet pipe is located under the spray pipe; the liquid outlet solenoid valve is connected with the liquid outlet pipe, and the liquid outlet pipe is located under the stirring tank; the PLC controller is connected to the spray pipe respectively Drain solenoid valve, water inlet solenoid valve and liquid outlet solenoid valve.
优选地,所述加料料仓锥形结构,且加料料仓的锥头端与螺旋绞龙的进料口垂直对应;振动电机位于锥头端的外侧。Preferably, the feeding bin has a conical structure, and the cone head end of the feeding bin is vertically corresponding to the feeding port of the screw auger; the vibration motor is located outside the cone head end.
优选地,所述搅拌罐中部设置有隔板,隔板位于喷淋管路与进水管路之间。Preferably, a separator is provided in the middle of the stirring tank, and the separator is located between the spray pipeline and the water inlet pipeline.
本实用新型的有益效果是:本实用新型所述的碳酸钠全自动投加监控系统,(1)自动化循环工作:作为一个工作循环,完成自动进水、进料、搅拌、出液过程,自动判断出料结束开始下一循环;(2)自动监测和采集工作:根据反馈的工作状态信号,控制相应设备,调整身背工作参数,使设备工作状态达到工艺要求。The beneficial effects of the present utility model are: the automatic sodium carbonate dosing monitoring system described in the present utility model, (1) automatic cycle work: as a working cycle, the automatic water inlet, material feeding, stirring and liquid discharging processes are completed, and the automatic After judging the end of the discharge, start the next cycle; (2) Automatic monitoring and collection work: According to the feedback working status signal, control the corresponding equipment, adjust the working parameters of the body, and make the working status of the equipment meet the technological requirements.
附图说明Description of drawings
图1是本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the present invention.
图2是本实用新型的原理连接框图。Fig. 2 is the principle connection block diagram of the present invention.
图中:1、加料料仓;2、搅拌电机Ⅰ;3、电子称重计;4、振动电机;5、输送电机;6、螺旋绞龙;7、搅拌罐;8、旋转滤网;9、过滤电机;10、喷淋电磁阀;11、进水电磁阀;12、搅拌电机Ⅱ;13、搅拌叶;14、M型搅拌杆;15、出液电磁阀;16、隔板。In the figure: 1. Feeding bin; 2. Stirring motor I; 3. Electronic weighing scale; 4. Vibrating motor; 5. Conveying motor; 6. Spiral auger; 7. Stirring tank; 8. Rotating filter screen; , filter motor; 10, spray solenoid valve; 11, water inlet solenoid valve; 12, stirring motor II; 13, stirring blade; 14, M type stirring rod; 15, liquid outlet solenoid valve; 16, separator.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在z没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
实施例1:Example 1:
如图1至图2所示,本实用新型所述的碳酸钠全自动投加监控系统,包括PLC控制器、加料料仓1、螺旋绞龙6和搅拌罐7,投加监控系统包括:位于加料料仓1内的搅拌电机Ⅰ2、位于加料料仓1出料口的电子称重计3,以及位于加料料仓1外侧壁的振动电机4;投加监控系统还包括:位于螺旋绞龙6端部的输送电机5、位于搅拌罐7顶部的过滤电机9,以及位于搅拌罐7底部的搅拌电机Ⅱ12;过滤电机9通过转轴带动其上的旋转滤网8360°旋转,旋转滤网8位于螺旋绞龙6的出口下方;搅拌电机Ⅱ12连接有搅拌叶13,转轴上方还设置有连接杆,连接杆下方安装有M型搅拌杆14;PLC控制器分别连接搅拌电机Ⅰ2、搅拌电机Ⅱ12、振动电机4和过滤电机9;电子称重计3将检测到的称重信息反馈至PLC控制器。As shown in Figure 1 to Figure 2, the sodium carbonate automatic dosing monitoring system of the present invention includes a PLC controller, a
所述搅拌罐7上安装有电磁阀组,电磁阀组包括喷淋电磁阀10、进水电磁阀11和出液电磁阀15;喷淋电磁阀10连接有喷淋管路,喷淋管路位于旋转滤网8下方;进水电磁阀11连接有进水管路,进水管路位于喷淋管路下方;出液电磁阀15连接有出液管路,出液管路位于搅拌罐7下方;PLC控制器分别连接喷淋电磁阀10、进水电磁阀11和出液电磁阀15。A solenoid valve group is installed on the stirring tank 7, and the solenoid valve group includes a
所述加料料仓1锥形结构,且加料料仓1的锥头端与螺旋绞龙6的进料口垂直对应;振动电机4位于锥头端的外侧。The
所述搅拌罐7中部设置有隔板16,隔板16位于喷淋管路与进水管路之间。A
本实用新型所述的碳酸钠全自动投加监控系统,(1)自动化循环工作:作为一个工作循环,完成自动进水、进料、搅拌、出液过程,自动判断出料结束开始下一循环;(2)自动监测和采集工作:根据反馈的工作状态信号,控制相应设备,调整身背工作参数,使设备工作状态达到工艺要求。The automatic sodium carbonate dosing monitoring system described in the utility model, (1) automatic cycle work: as a working cycle, complete the process of automatic water inflow, feeding, stirring and liquid discharge, and automatically determine the end of the discharge and start the next cycle ; (2) Automatic monitoring and collection work: According to the feedback of the working state signal, control the corresponding equipment, adjust the working parameters of the body, and make the working state of the equipment meet the technological requirements.
本实用新型的使用过程如下所示:PLC控制器控制加料料仓1的搅拌电机Ⅰ2转动,搅拌加料料仓1内的碳酸钠粉料,等待搅拌完毕,通过底部的出料口向螺旋绞龙6输送粉料,并及时通过电子称重计3监控粉料重量;在粉料通过重力作用下降过程中,容易板结堵塞,PLC控制器驱动振动电机4在外侧壁敲打振动,粉料顺利进入螺旋绞龙6;螺旋绞龙6内置有螺旋叶片,通过输送电机5驱动,将粉料输送到搅拌罐7;搅拌罐7顶部安装有旋转滤网8,旋转滤网8对于输送来的碳酸钠进行过滤,360°转动的滤网将大颗粒板结的粉末过滤,将小颗粒的粉料落到下方的隔板16上;停止螺旋送料,隔板16关闭收起,将过滤后的粉料翻转到下方;PLC控制器控制喷淋电磁阀10、进水电磁阀11开启,隔板16上的粉料通过喷淋管路下的喷淋冲洗搅拌罐7壁,进水管路向搅拌罐7内加入液体,与小颗粒的粉料混合后进入下面的罐体,PLC控制器驱动搅拌电机Ⅱ12转动,搅拌电机Ⅱ12带动转轴转动,转轴上的搅拌叶13和M型搅拌杆14同步旋转,充分将粉料和液体混合均匀;待搅拌完毕,PLC控制器关闭喷淋电磁阀10、进水电磁阀11和搅拌电机Ⅱ12,开启出液电磁阀15,让混合后的碳酸钠溶液从出液管路排出。The use process of the utility model is as follows: the PLC controller controls the rotation of the stirring motor I2 of the
本实用新型结构简单、控制简便、可完全取代人工,安全可靠、自动化程度高。The utility model has the advantages of simple structure, simple and convenient control, can completely replace labor, is safe and reliable, and has a high degree of automation.
本实用新型可广泛运用于碳酸钠监控系统场合。The utility model can be widely used in the occasion of sodium carbonate monitoring system.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN119977022A (en) * | 2025-03-11 | 2025-05-13 | 泉州市水务水质检测有限公司 | Intelligent sewage treatment inspection robot and its use method |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN119977022A (en) * | 2025-03-11 | 2025-05-13 | 泉州市水务水质检测有限公司 | Intelligent sewage treatment inspection robot and its use method |
| CN119977022B (en) * | 2025-03-11 | 2025-11-04 | 泉州市水务水质检测有限公司 | Intelligent testing robot for sewage treatment and using method thereof |
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