CN212126832U - Connecting device for bulk powder unloading - Google Patents
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- CN212126832U CN212126832U CN202020326961.2U CN202020326961U CN212126832U CN 212126832 U CN212126832 U CN 212126832U CN 202020326961 U CN202020326961 U CN 202020326961U CN 212126832 U CN212126832 U CN 212126832U
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Abstract
Description
技术领域technical field
本实用新型涉及散粉卸料领域,特别涉及用于散粉卸料的连接装置。The utility model relates to the field of loose powder unloading, in particular to a connection device used for loose powder unloading.
背景技术Background technique
在传统的淀粉运输方式中,上游淀粉企业一般是通过将淀粉包装成一吨/包的规格供应给下游淀粉企业,这种运输方式在装卸淀粉袋时需要投入大量的人力资源。In the traditional starch transportation method, upstream starch companies generally supply starch to downstream starch companies by packaging starch into one ton/bag. This transportation method requires a lot of human resources when loading and unloading starch bags.
为了达到方便运输,提高淀粉的装卸效率的目的,近年来催生出新型的淀粉运输方式。在新型的淀粉运输方式中,上游淀粉企业只需将淀粉灌入带有内衬袋的集装箱内,所述集装箱通过流转到达下游淀粉企业,随后下游淀粉企业使用卸料机构将集装箱内的淀粉储存到淀粉筒仓内。In order to facilitate transportation and improve the efficiency of starch loading and unloading, new starch transportation methods have been developed in recent years. In the new starch transportation method, the upstream starch enterprise only needs to pour the starch into the container with the inner bag, and the container reaches the downstream starch enterprise through circulation, and then the downstream starch enterprise uses the unloading mechanism to store the starch in the container into the starch silo.
现有的卸料机构,包括卸料连接装置以及星型卸料器,星型卸料器上设有软连接管,卸料连接装置能够带动软连接管移向内衬袋的卸料口,工人再对软连接管与内衬袋的卸料口进行密封连接。但现有的卸料连接装置在卸料时,为了避免卸料连接装置与集装箱发生干涉,集装箱不能进行过多的倾斜,使得内衬袋内的淀粉只能通过星型卸料器所产生的负压抽取到星型卸料器中,造成卸料时间长、能源消耗大等问题。The existing discharge mechanism includes a discharge connection device and a star discharger. The star discharger is provided with a soft connection pipe, and the discharge connection device can drive the soft connection pipe to move to the discharge port of the lined bag. The worker then seals the connection between the flexible connecting pipe and the discharge port of the liner bag. However, when the existing unloading connecting device is unloading, in order to avoid the interference between the unloading connecting device and the container, the container cannot be tilted too much, so that the starch in the lining bag can only pass through the star-shaped unloader. The negative pressure is pumped into the star discharger, which causes problems such as long discharge time and high energy consumption.
实用新型内容Utility model content
本实用新型旨在至少解决现有技术中存在的技术问题之一。为此,本实用新型提出用于散粉卸料的连接装置,能够有效提升散粉的卸料效率,节省散粉的卸料时间。The utility model aims to solve at least one of the technical problems existing in the prior art. Therefore, the utility model proposes a connection device for unloading the loose powder, which can effectively improve the unloading efficiency of the loose powder and save the unloading time of the loose powder.
根据本实用新型的第一方面实施例的用于散粉卸料的连接装置,包括:According to the first aspect embodiment of the present utility model, the connection device for unloading loose powder includes:
机架;frame;
升降框架,其设有至少两个升降驱动装置,所述升降框架与所述机架通过所述升降驱动装置进行连接安装;所述升降框架上设有两个左右间隔的前后驱动装置;A lift frame, which is provided with at least two lift drive devices, the lift frame and the frame are connected and installed through the lift drive devices; the lift frame is provided with two left and right spaced front and rear drive devices;
前后移动框架,其设有朝前上方倾斜设置的直线驱动装置,所述前后移动框架的左右两侧均设有转轴,两个所述转轴同轴设置,两个所述前后驱动装置的作用端分别固定连接在所述前后移动框架的左右两侧,两个所述前后驱动装置共同驱动所述前后移动框架进行前后移动;The front and rear moving frame is provided with a linear drive device inclined forward and upward. The left and right sides of the front and rear moving frame are provided with rotating shafts. They are respectively fixedly connected to the left and right sides of the front and rear moving frames, and the two front and rear driving devices jointly drive the front and rear moving frames to move back and forth;
落料框架,其位于所述前后移动框架之内,所述落料框架的竖截面呈三角形,两个所述前后移动框架的转轴分别与所述落料框架的左右两侧进行转动连接,所述直线驱动装置的作用端铰接在所述落料框架的后侧,所述直线驱动装置带动所述落料框架绕两个所述转轴进行转动。The blanking frame is located inside the front and rear moving frame, the vertical section of the blanking frame is triangular, and the rotating shafts of the two front and rear moving frames are respectively connected with the left and right sides of the blanking frame, so The working end of the linear driving device is hinged on the rear side of the blanking frame, and the linear driving device drives the blanking frame to rotate around the two rotating shafts.
根据本实用新型实施例的用于散粉卸料的连接装置,至少具有如下有益效果:所述落料框架的下方外设有带有软连接管的卸料斗,所述软连接管挂设在所述落料框架上,在所述升降驱动装置、前后驱动装置以及直线驱动装置的协同作用下,所述落料框架能够随着集装箱的倾斜角度作出相应的角度调整,使得内衬袋内的散粉在重力的作用下逐渐卸落至所述卸料斗内,与现有技术相比,本实用新型不仅有效提升了散粉的卸料效率,还大幅度地降低了散粉在卸料时的能耗。The connecting device for unloading loose powder according to the embodiment of the present invention has at least the following beneficial effects: a discharge hopper with a flexible connecting pipe is arranged outside the lower part of the blanking frame, and the flexible connecting pipe is hung on the outside of the blanking frame. On the blanking frame, under the synergistic action of the lifting drive device, the front and rear drive devices and the linear drive device, the blanking frame can adjust the angle correspondingly with the inclination angle of the container, so that the loose powder in the inner lining bag can be adjusted. Compared with the prior art, the utility model not only effectively improves the unloading efficiency of the loose powder, but also greatly reduces the energy consumption of the loose powder during unloading.
根据本实用新型的一些实施例,所述连接装置还包括吹气装置,所述吹气装置包括主气管和多个吹气管,所述主气管安装在所述落料框架的后部,所有的吹气管均与所述主气管连通,多个所述吹气管均朝前方延伸。According to some embodiments of the present invention, the connecting device further includes an air blowing device, the air blowing device includes a main air pipe and a plurality of air blowing pipes, the main air pipe is installed at the rear of the blanking frame, all the The air blowing pipes are all communicated with the main air pipe, and a plurality of the air blowing pipes all extend forward.
根据本实用新型的一些实施例,所述主气管上设有进气口,所述进气口用以通入压缩气体。According to some embodiments of the present invention, an air inlet is provided on the main air pipe, and the air inlet is used for introducing compressed gas.
根据本实用新型的一些实施例,多个所述吹气管均从所述落料框架的内部延伸至所述落料框架的外部。According to some embodiments of the present invention, a plurality of the blowing pipes extend from the inside of the blanking frame to the outside of the blanking frame.
根据本实用新型的一些实施例,所述机架包括两个左右间隔设置的连接杆,两个所述连接杆位于同一水平面上。According to some embodiments of the present invention, the frame includes two connecting rods spaced left and right, and the two connecting rods are located on the same horizontal plane.
根据本实用新型的一些实施例,所述升降框架横跨在两个所述连接杆之间,所述升降框架设有四个所述升降驱动装置,四个所述升降驱动装置矩形分布设置。According to some embodiments of the present invention, the lifting frame spans between the two connecting rods, the lifting frame is provided with four lifting driving devices, and the four lifting driving devices are arranged in a rectangular distribution.
根据本实用新型的一些实施例,所述前后移动框架与所述升降框架滑动连接。According to some embodiments of the present invention, the front and rear moving frame is slidably connected with the lifting frame.
根据本实用新型的一些实施例,所述直线驱动装置和两个所述前后驱动装置均为气缸、液压缸或者电动推杆。According to some embodiments of the present invention, the linear drive device and the two front and rear drive devices are both air cylinders, hydraulic cylinders or electric push rods.
根据本实用新型的一些实施例,所述升降框架上设有前后分布的两个第一位置检测传感器,两个所述第一位置检测传感器均用以检测所述前后移动框架的前后位置。According to some embodiments of the present invention, the lifting frame is provided with two first position detection sensors distributed in the front and rear, both of which are used to detect the front and rear positions of the front and rear moving frame.
根据本实用新型的一些实施例,所述前后移动框架上设有第二位置检测传感器,所述第二位置检测传感器用以检测所述落料框架的转动位置。According to some embodiments of the present invention, the front and rear moving frame is provided with a second position detection sensor, and the second position detection sensor is used to detect the rotation position of the blanking frame.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth, in part, from the following description, and in part will be apparent from the following description, or learned by practice of the invention.
附图说明Description of drawings
本实用新型的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of embodiments in conjunction with the accompanying drawings, wherein:
图1是根据本实用新型实施例的连接装置的立体结构示意图;1 is a schematic three-dimensional structure diagram of a connecting device according to an embodiment of the present invention;
图2是图1所示的连接装置的正视图;Fig. 2 is a front view of the connecting device shown in Fig. 1;
图3是图1所示的连接装置的俯视图;Fig. 3 is the top view of the connection device shown in Fig. 1;
图4是图1所示的连接装置在A处的局部放大图。FIG. 4 is a partial enlarged view of the connecting device shown in FIG. 1 at A. FIG.
附图中:100-机架、200-升降框架、300-前后移动框架、400-落料框架、110-连接杆、120-加固杆、210-升降驱动装置、220-前后驱动装置、310-直线驱动装置、320-转轴、230-导轨、330-滑块、211-丝杆、500-吹气装置、510-主气管、520-吹气管、511-进气口、600-第一位置检测传感器、610-第一感应板、710-第二感应板。In the drawings: 100-frame, 200-lifting frame, 300-front and rear moving frame, 400-blanking frame, 110-connecting rod, 120-reinforcing rod, 210-lifting drive device, 220-front and rear drive device, 310- Linear drive device, 320-spindle, 230-guide rail, 330-slider, 211-screw, 500-air blowing device, 510-main air pipe, 520-air blowing pipe, 511-air inlet, 600-first position detection Sensor, 610-first induction plate, 710-second induction plate.
具体实施方式Detailed ways
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本实用新型,而不能理解为对本实用新型的限制。The following describes in detail the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein the same or similar reference numerals refer to the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but should not be construed as a limitation of the present invention.
在本实用新型的描述中,需要理解的是,涉及到方位描述,例如上、下、前、后、左、右等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the orientation descriptions related to orientations, such as up, down, front, rear, left, right, etc., are based on the orientation or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
在本实用新型的描述中,若干的含义是一个或者多个,多个的含义是两个以上,大于、小于、超过等理解为不包括本数,以上、以下、以内等理解为包括本数。如果有描述到第一、第二只是用于区分技术特征为目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量或者隐含指明所指示的技术特征的先后关系。In the description of the present utility model, the meaning of several is one or more, the meaning of multiple is two or more, greater than, less than, exceeding, etc. are understood as not including this number, above, below, within, etc. are understood as including this number. If it is described that the first and the second are only for the purpose of distinguishing technical features, it cannot be understood as indicating or implying relative importance, or indicating the number of the indicated technical features or the order of the indicated technical features. relation.
本实用新型的描述中,除非另有明确的限定,设置、安装、连接等词语应做广义理解,所属技术领域技术人员可以结合技术方案的具体内容合理确定上述词语在本实用新型中的具体含义。In the description of the present invention, unless otherwise clearly defined, words such as setting, installation, connection should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above words in the present invention in combination with the specific content of the technical solution .
如图1至图4所示,根据本实用新型的第一方面实施例的用于散粉卸料的连接装置,包括:机架100、升降框架200、前后移动框架300和落料框架400,由于所述落料框架400的下方设有带有软连接管的卸料斗(附图未示出),所述软连接管挂设在所述落料框架400上,因此所述机架100包括两个左右间隔设置的连接杆110,两个所述连接杆110位于同一水平面上,两个所述连接杆110的前部通过加固杆120进行加固,两个所述连接杆110的后部均安装在其他固定支架上,使得所述机架100能够架设在所述卸料斗的上方。需要说明的是,本实用新型并没有限定所述机架100的安装方案,本实施例仅作为一个优选的实施方案。As shown in FIG. 1 to FIG. 4 , the connection device for loose powder discharge according to the first aspect of the present invention includes: a
所述升降框架200为横截面大致呈矩形的中空框架,所述升降框架200的四角分别设有升降驱动装置210,四个所述升降驱动装置210矩形分布设置,四个所述升降驱动装置210同步升降,所述升降框架200与所述机架100通过所述升降驱动装置210进行连接安装,使得所述升降框架200能够横跨在两个所述连接杆110之间,在四个所述升降驱动装置210的共同带动下,所述升降框架200可相对于所述机架100进行上下升降。可以理解的是,只要所述升降框架200的左右两侧均设有一个所述升降驱动装置210便能实现升降框架200的上下升降,即所述升降驱动装置210的设置数量最少为两个。所述升降框架200上设有两个前后驱动装置220,两个所述前后驱动装置220分别位于所述升降框架200的左右两侧,两个所述前后驱动装置220同步移动。The
所述前后移动框架300为横截面呈“冂”形的中空框架,所述前后移动框架300设有朝前上方倾斜设置的直线驱动装置310,所述直线驱动装置310位于所述前后移动框架300的中部,所述前后移动框架300的左右两侧均设有转轴320,两个所述转轴320同轴设置;两个所述前后驱动装置220的作用端分别固定连接在所述前后移动框架300的左右两侧,使得两个所述前后驱动装置220共同驱动所述前后移动框架300进行前后移动。具体地,所述升降框架200设有两个前后设置的导轨230,所述前后移动框架300设有与两个所述导轨230匹配连接的滑块330。The front-and-rear moving
所述落料框架400的外围设有所述前后移动框架300,所述落料框架400的竖截面呈三角形,两个所述前后移动框架300的转轴320分别与所述落料框架400的左右两侧进行转动连接,使得两个所述前后驱动装置220共同驱动所述前后移动框架300以及所述落料框架400进行前后移动;所述直线驱动装置310的作用端铰接在所述落料框架400的后侧,两个所述转轴320具体位于所述落料框架400的前部,使得所述直线驱动装置310带动所述落料框架400绕两个所述转轴320进行转动。具体地,所述直线驱动装置310和两个所述前后驱动装置220均为气缸、液压缸或者电动推杆,其中本实施例优选为气缸;四个所述升降驱动装置210均为气缸、液压缸或者丝杆机构,其中本实施例优选为丝杆机构,所述丝杆机构的丝杆螺母为带有内螺纹的蜗轮,所述蜗轮由蜗杆驱动,当电机驱动蜗杆转动时,蜗杆带动蜗轮进行转动,蜗轮带动丝杆211上下升降。The front and rear moving
通过上述的设置,可以达成至少如下的一些效果:所述升降驱动装置210、前后驱动装置220以及直线驱动装置310可通过程序控制或者通过人工控制来实现三者的协同运转,使得所述落料框架400能够随着集装箱的倾斜角度作出相应的角度调整,随着所述集装箱的倾斜角度逐渐增大,内衬袋内的散粉在重力的作用下逐渐卸落至所述卸料斗内,与现有技术相比,本实用新型不仅有效提升了散粉的卸料效率,还大幅度地降低了散粉在卸料时的能耗。Through the above arrangement, at least some of the following effects can be achieved: the elevating
如图1至图3所示,为了避免散粉在卸料时发生结块,提高散粉在卸料时的流动性,从而提升散粉的卸料效率,所述连接装置还包括吹气装置500,所述吹气装置500包括主气管510和多个吹气管520,所述主气管510安装在所述落料框架400的后侧,所述主气管510上设有进气口511,所述进气口511用以通入压缩气体,所有的吹气管520均与所述主气管510连通,多个所述吹气管520均朝前方延伸,在散粉卸料的过程中,多个所述吹气管520均伸至所述内衬袋内。具体地,多个所述吹气管520均从所述落料框架400的内部延伸至所述落料框架400的外部,多个所述吹气管520的末端的设置方向均与所述直线驱动装置310的设置方向平行。As shown in FIGS. 1 to 3 , in order to avoid agglomeration of the loose powder during unloading, improve the fluidity of the loose powder during unloading, and thereby improve the unloading efficiency of the loose powder, the connecting device further includes an
如图4所示,在本实用新型的一些实施例中,所述升降框架200上设有前后分布的两个第一位置检测传感器600,所述前后移动框架300上连接有第一感应板610,所述第一感应板610的移动路径与两个所述第一位置检测传感器600相交,其中一个第一位置检测传感器600用以检测所述前后移动框架300的前限位,另外一个第一位置检测传感器600用以检测所述前后移动框架300的后限位,两个所述第一位置检测传感器600均与两个所述前后驱动装置220电信号连接,避免所述前后移动框架300发生冲程。所述前后移动框架300上设有第二位置检测传感器(附图未示出),所述落料框架400上连接有第二感应板710,所述第二感应板710的移动路径与所述第二位置检测传感器相交,第二位置检测传感器用以检测所述落料框架400的转动初始位,所述第二位置检测传感器与所述直线驱动装置310电信号连接,使得所述落料框架400能够准确地进行转动复位。具体地,所述第二位置检测传感器和两个所述第一位置检测传感器600均为接近开关或者光电传感器,若选用接近开关,所述第一感应板610和所述第二感应板710均为金属板,若选用光电传感器,所述第一感应板610和所述第二感应板710均为光反射板。As shown in FIG. 4 , in some embodiments of the present invention, the
通过上述的设置,本实用新型的散粉卸料步骤为:Through the above-mentioned setting, the step of unloading the loose powder of the present utility model is:
1、通过升降驱动装置210、前后驱动装置220和直线驱动装置310来调整所落料框架400的空间位置,使得所述落料框架400靠近集装箱,从而使得软连接管靠近内衬袋;1. Adjust the space position of the blanking
2、打开所述内衬袋的袋口并将所述袋口放置在所述落料框架400内,此时多个所述吹气管520均伸至所述内衬袋内,工人将所述软连接管包围在部分袋口之外;2. Open the bag mouth of the inner lining bag and place the bag mouth in the
3、工人对所述软连接管进行通气,使得所述软连接管的体积增大;3. The worker ventilates the soft connecting pipe, so that the volume of the soft connecting pipe increases;
4、货柜车逐渐抬升所述集装箱,在所述升降驱动装置210、前后驱动装置220以及直线驱动装置310的协同作用下,所述落料框架400能够随着所述集装箱的倾斜角度作出相应的角度调整,使得所述内衬袋内的散粉在重力的作用下逐渐卸落至卸料斗内。4. The container truck gradually lifts the container. Under the synergistic action of the
需要进一步说明的是,在步骤2中,由于所述吹气装置500位于所述落料框架400内,因此所述内衬袋的部分袋口会架设在多个所述吹气管520上,使得部分袋口无法被所述软连接管所包围,但由于所述软连接管经过通气后其体积增大,因此所述软连接管的入口大于所述内衬袋的袋口,确保散粉能够从所述内衬袋的袋口卸落至所述卸料斗内。It should be further noted that, in step 2, since the
上面结合附图对本实用新型实施例作了详细说明,但是本实用新型不限于上述实施例,在所述技术领域普通技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下作出各种变化。The embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings, but the present utility model is not limited to the above-mentioned embodiments, and within the scope of knowledge possessed by those of ordinary skill in the technical field, the present utility model can also be used without departing from the purpose of the present utility model. make various changes.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111362017A (en) * | 2020-03-16 | 2020-07-03 | 广东至富淀粉供应链管理有限公司 | Connecting device for bulk powder unloading |
| CN115402808A (en) * | 2022-11-01 | 2022-11-29 | 广东至富淀粉供应链管理有限公司 | Container bulk powder transportation feeding system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111362017A (en) * | 2020-03-16 | 2020-07-03 | 广东至富淀粉供应链管理有限公司 | Connecting device for bulk powder unloading |
| CN111362017B (en) * | 2020-03-16 | 2025-02-25 | 广东至富供应链有限公司 | Connection device for bulk powder discharge |
| CN115402808A (en) * | 2022-11-01 | 2022-11-29 | 广东至富淀粉供应链管理有限公司 | Container bulk powder transportation feeding system |
| CN115402808B (en) * | 2022-11-01 | 2023-02-10 | 广东至富淀粉供应链管理有限公司 | Container bulk powder transportation and feeding system |
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