CN212123627U - Automatic nail angle device for energy-saving efficient plate production - Google Patents
Automatic nail angle device for energy-saving efficient plate production Download PDFInfo
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Abstract
本实用新型公开了一种节能高效型板材生产用自动化钉角装置,包括有机架和设置在机架上的工作平台;所述工作平台下方设置有打钉机构;所述工作平台上对应打钉机构设置有打钉通槽;所述工作平台上表面上转动设置有转板机构;板材置于转板机构上由转板机构带动转动;所述打钉通槽位于板材顶角的移动路径上;所述工作平台上方还设置有压紧机构;所述压紧机构的压紧端与板材上表面活动连接;本实用新型所采取的技术方案解决了现有的钉角机不便于移动板材导致存在不便且加工效率较低的问题。
The utility model discloses an automatic nail angle device for energy-saving and high-efficiency plate production, which comprises a frame and a working platform arranged on the frame; a nailing mechanism is arranged under the working platform; The nailing mechanism is provided with a nailing through slot; the upper surface of the working platform is rotatably provided with a rotating plate mechanism; the plate is placed on the rotating plate mechanism and is driven and rotated by the rotating plate mechanism; the nailing through groove is located in the moving path of the top corner of the plate The top of the working platform is also provided with a pressing mechanism; the pressing end of the pressing mechanism is movably connected with the upper surface of the plate; the technical solution adopted by the utility model solves the problem that the existing angle nailing machine is inconvenient to move the plate This leads to problems of inconvenience and low processing efficiency.
Description
技术领域technical field
本实用新型涉及板材生产设备技术领域,具体涉及一种节能高效型板材生产用自动化钉角装置。The utility model relates to the technical field of plate production equipment, in particular to an automatic nail angle device for energy-saving and high-efficiency plate production.
背景技术Background technique
在木工家具的生产过程中,往往需要对各种板材的直角进行直角装订,因此需要使用钉角机;现有的钉角机主要包括工作平台和设置在工作平台下方的钉头,通过设置在工作平台上的通槽,使得钉头向上打钉;同时在工作平台上方设置压紧机构,将待钉角的板材固定住减少晃动;由于在家具板材加工过程中,需要钉角的板材一般结构规则但是具有一定的体积和重量,对各个角进行打钉时,需要操作工人移动板材,将各个顶角依次移动至钉头位置导致存在不便且加工效率较低的问题。In the production process of woodworking furniture, it is often necessary to bind the right angles of various plates at right angles, so a nail angle machine is required; the existing nail angle machine mainly includes a working platform and a nail head arranged under the working platform. The through groove on the working platform enables the nail head to be nailed upwards; at the same time, a pressing mechanism is set above the working platform to fix the plate with the corner to be nailed to reduce shaking; because in the process of furniture plate processing, the plate that needs to be nailed has a general structure. It is regular but has a certain volume and weight. When nailing each corner, an operator needs to move the board and move each vertex to the position of the nail head in sequence, which leads to problems of inconvenience and low processing efficiency.
实用新型内容Utility model content
本实用新型的目的在于提供一种节能高效型板材生产用自动化钉角装置,解决对于具有一定重量和体积的规则板材时,现有的钉角机不便于移动板材导致存在不便且加工效率较低的问题。The purpose of the utility model is to provide an automatic nailing device for energy-saving and high-efficiency plate production, which solves the problem of inconvenience and low processing efficiency due to the inconvenience of the existing nailing machine for a regular plate with a certain weight and volume. The problem.
为解决上述的技术问题,本实用新型采用以下技术方案:一种节能高效型板材生产用自动化钉角装置,包括有机架和设置在机架上的工作平台;所述工作平台下方设置有打钉机构;所述工作平台上对应打钉机构设置有打钉通槽;所述工作平台上表面上转动设置有转板机构;板材置于转板机构上由转板机构带动转动;所述打钉通槽位于板材顶角的移动路径上;所述工作平台上方还设置有压紧机构;所述压紧机构的压紧端与板材上表面活动连接;In order to solve the above-mentioned technical problems, the utility model adopts the following technical scheme: an automatic nail angle device for energy-saving and high-efficiency plate production, comprising a frame and a working platform arranged on the frame; nailing mechanism; the working platform is provided with a nailing through slot corresponding to the nailing mechanism; the upper surface of the working platform is rotatably provided with a rotating plate mechanism; the plate is placed on the rotating plate mechanism and is driven and rotated by the rotating plate mechanism; The nail through groove is located on the moving path of the top corner of the plate; a pressing mechanism is also arranged above the working platform; the pressing end of the pressing mechanism is movably connected with the upper surface of the plate;
进一步的,所述转板机构包括有驱动电机、传动轴和转动盘;所述驱动电机设置在工作平台下表面上;所述驱动电机通过传动轴连接至转动盘;Further, the rotating plate mechanism includes a driving motor, a transmission shaft and a rotating disk; the driving motor is arranged on the lower surface of the working platform; the driving motor is connected to the rotating disk through a transmission shaft;
进一步的,所述压紧机构包括有安装架、压紧气缸、伸缩杆和压紧块;所述安装架底端与工作平台两侧连接;所述压紧气缸固定设置在安装架上;所述伸缩杆一端连接压紧气缸且另一端连接压紧块;Further, the pressing mechanism includes a mounting frame, a pressing cylinder, a telescopic rod and a pressing block; the bottom end of the mounting frame is connected to both sides of the working platform; the pressing cylinder is fixedly arranged on the mounting frame; One end of the telescopic rod is connected to the pressing cylinder and the other end is connected to the pressing block;
进一步的,所述转动盘为圆盘;所述压紧机构对应转盘中心设置;所述压紧块下表面上设置有第一磁吸盘;所述转动盘上对应第一磁吸盘设置有安装槽;所述安装槽内设置有第二磁吸盘;所述第一磁吸盘和第二磁吸盘磁性吸附;Further, the rotating disk is a circular disk; the pressing mechanism is arranged corresponding to the center of the rotating disk; the lower surface of the pressing block is provided with a first magnetic chuck; the rotating disk is provided with an installation slot corresponding to the first magnetic chuck ; A second magnetic chuck is arranged in the installation groove; the first magnetic chuck and the second magnetic chuck are magnetically adsorbed;
进一步的,所述的工作平台上还设置有定位插槽;所述定位插槽上活动设置有定位件;所述定位件与板材顶角活动连接;Further, a positioning slot is also provided on the working platform; a positioning member is movably arranged on the positioning slot; the positioning member is movably connected with the top corner of the plate;
进一步的,所述转动盘侧壁上还设置有支撑杆;所述支撑杆至少包括有两根且对称设置在转动平侧壁上;Further, a support rod is also provided on the side wall of the rotating disk; the support rod includes at least two and is symmetrically arranged on the rotating flat side wall;
进一步的,所述工作台上设置有垫块;所述垫块与支撑杆活动连接;Further, a cushion block is provided on the worktable; the cushion block is movably connected with the support rod;
更进一步的技术方案是所述支撑杆为伸缩杆;所述支撑杆为棱柱结构。A further technical solution is that the support rod is a telescopic rod; the support rod is a prismatic structure.
与现有技术相比,本实用新型的有益效果至少是如下之一:Compared with the prior art, the beneficial effect of the present utility model is at least one of the following:
1、在工作平台上表面上转动设置转板机构,将待钉角的板材放置在转板机构上后,由转动机构带动板材转动,将板材的各个顶角移动至打钉通槽的位置,接受打钉通槽下方的打钉机构的作用,转板机构起到支撑和自动转动板材的作用,有利于减少操作工人人工移动板材,有利于提高钉角效率;1. A turning plate mechanism is set on the upper surface of the working platform. After placing the plate with the corners to be nailed on the turning plate mechanism, the turning mechanism drives the plate to rotate, and moves the top corners of the plate to the position of the nailing through groove. Accept the role of the nailing mechanism under the nailing through groove, and the rotating plate mechanism plays the role of supporting and automatically rotating the plate, which is conducive to reducing the manual movement of the plate by the operator and improving the efficiency of the nail angle;
2、打钉通槽位于板材顶角的移动路径上,打钉通槽的具体开设位置和打钉机构的具体安装位置,可根据板材结构进行设置,使板材的顶角能够在转动时落在打钉通槽的上方,有利于提高板材钉角的便利性;2. The nailing through groove is located on the moving path of the top corner of the plate. The specific opening position of the nailing through groove and the specific installation position of the nailing mechanism can be set according to the structure of the plate, so that the top angle of the plate can fall on the plate during rotation. The top of the nailing through groove is beneficial to improve the convenience of the nail angle of the board;
3、工作平台上设置的压紧机构,能够在打钉的时候,压住板材,有利于减少板材晃动,有利于提高钉角的效果;3. The pressing mechanism set on the working platform can press the plate during nailing, which is conducive to reducing the shaking of the plate and improving the effect of the nail angle;
4、压紧机构的压紧端与板材上表面活动连接,当板材需要转动,使下一个钉角进入打钉通槽位点时,压紧机构的压紧端与板材上表面分离,使得板材能够转动起来;当需要打钉时,再将压紧机构的压紧端压紧板材上表面,有利于稳定打钉,有利于提高钉角的效果。4. The pressing end of the pressing mechanism is movably connected with the upper surface of the plate. When the plate needs to be rotated to make the next nail corner enter the nailing through slot, the pressing end of the pressing mechanism is separated from the upper surface of the plate, so that the plate is It can be rotated; when nailing is required, the pressing end of the pressing mechanism is pressed against the upper surface of the plate, which is conducive to stable nailing and improving the effect of nail angle.
附图说明Description of drawings
图1为本实用新型的正视结构示意图。Fig. 1 is the front view structure schematic diagram of the utility model.
图2为本实用新型的俯视结构示意图。FIG. 2 is a schematic top view of the structure of the present invention.
图3为转板机构的结构示意图。FIG. 3 is a schematic structural diagram of the rotating plate mechanism.
附图中 :1.机架;2.工作平台;3.打钉机构;4.打钉通槽;5.转板机构;501.驱动电机;502.传动轴;503.转动盘;6.压紧机构;601.安装架;602.压紧气缸;603.伸缩杆;604.压紧块;7.第一磁吸盘;8.第二磁吸盘;9.定位插槽;10.定位件;11.支撑杆;12.垫块。In the drawings: 1. frame; 2. working platform; 3. nailing mechanism; 4. nailing through groove; 5. rotating plate mechanism; 501. driving motor; 502. transmission shaft; Pressing mechanism; 601. Mounting frame; 602. Pressing cylinder; 603. Telescopic rod; 604. Pressing block; 7. First magnetic chuck; 8. Second magnetic chuck; 9. Positioning slot; 10. Positioning piece ; 11. Support rod; 12. Pad.
具体实施方式Detailed ways
为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solutions and advantages of the present utility model more clearly understood, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.
实施例1:如图1至3所示,一种节能高效型板材生产用自动化钉角装置,包括有机架1和设置在机架1上的工作平台2;所述工作平台2下方设置有打钉机构3;所述工作平台2上对应打钉机构3设置有打钉通槽4;所述工作平台2上表面上转动设置有转板机构5;板材置于转板机构5上由转板机构5带动转动;所述打钉通槽4位于板材顶角的移动路径上;所述工作平台2上方还设置有压紧机构6;所述压紧机构6的压紧端与板材上表面活动连接;本实施例中,打钉机构3选择常规的市购打钉机头,可以根据需要选择任意一种可以合理调节打钉机头位置的打钉机构3;本实施例中,打钉通槽4的位置可以根据加工量较大的板材进行设置,且打钉通槽4的槽口面积设置合理,有利于板材的各个顶角都能够落在打钉通槽4的上方。Example 1: As shown in Figures 1 to 3, an automatic nail angle device for energy-saving and high-efficiency plate production includes a frame 1 and a working
在工作平台2上表面上转动设置转板机构5,将待钉角的板材放置在转板机构5上后,由转动机构带动板材转动,将板材的各个顶角移动至打钉通槽4的位置,接受打钉通槽4下方的打钉机构3的作用,转板机构5起到支撑和自动转动板材的作用,有利于减少操作工人人工移动板材,有利于提高钉角效率;打钉通槽4位于板材顶角的移动路径上,打钉通槽4的具体开设位置和打钉机构3的具体安装位置,可根据板材结构进行设置,使板材的顶角能够在转动时落在打钉通槽4的上方,有利于提高板材钉角的便利性;工作平台2上设置的压紧机构6,能够在打钉的时候,压住板材,有利于减少板材晃动,有利于提高钉角的效果;压紧机构6的压紧端与板材上表面活动连接,当板材需要转动,使下一个钉角进入打钉通槽4位点时,压紧机构6的压紧端与板材上表面分离,使得板材能够转动起来;当需要打钉时,再将压紧机构6的压紧端压紧板材上表面,有利于稳定打钉,有利于提高钉角的效果。On the upper surface of the
所述转板机构5包括有驱动电机501、传动轴502和转动盘503;所述驱动电机501设置在工作平台2下表面上;所述驱动电机501通过传动轴502连接至转动盘503;本实施例中,驱动电机501选择常规市购步进电机;可根据需要选择任意一种合理的型号和功率;本实施例中,步进电机电连接至外接电源和常规数控系统,通过数控系统控制步进电机按照一定频率驱动转动盘503转动,使得转动盘503的转动周期和速度可以根据需要进行调控,有利于提高加工的效率和灵活性;本实施例中,数控系统可以选择常规的PLC数控系统,可根据需要选择任意一种合理的控制系统。本实施例中,传动轴502采用常规传动轴502,且通过轴承件与工作平台2连接,有利于提高转动的稳定性;本实施例中,传动轴502和转动盘503均采用具有一定机械强度的材料制成,可根据需要选择任意一种合理的材料;本实施例中,转动盘503与工作平台2表面的距离设置适宜,有利于打钉机打钉和压紧机构6稳定压紧板材。通过驱动电机501驱动转动轴和转动盘503在工作平台2上,以合适的频率和周期转动,使得板材的顶角能够自动依次地进入打钉通槽4上方进行钉角,有利于提高钉角效率。The
所述压紧机构6包括有安装架601、压紧气缸602、伸缩杆603和压紧块604;所述安装架601底端与工作平台2两侧连接;所述压紧气缸602固定设置在安装架601上;所述伸缩杆603一端连接压紧气缸602且另一端连接压紧块604;本实施例中,安装架601采用具有一定机械强度的材料制成, 可根据需要选择任意一种合理的材质; 安装架601的底端与工作平台2的两侧连接,有利于避免安装架601影响转板机构5的转动; 本实施例中,压紧气缸602选择常规市购电动气缸且电连接至外接电源,可根据需要选择任意一种合理缸径和型号的气缸;本实施例中,压紧气缸602也可与上述控制系统连接,受控制系统的控制,配合转板机构5,向下压紧板材;本实施例中,伸缩杆603与压紧气缸602和压紧块604采用常规固定连接方式,通过压紧气缸602的驱动,带动伸缩杆603在工作平台2上方往复运动,使得压紧块604上下往复,按照一定周期压紧板材,有利于稳定板材减少板材的晃动,提高钉角效果。The pressing mechanism 6 includes a mounting frame 601, a pressing cylinder 602, a telescopic rod 603 and a pressing block 604; the bottom end of the mounting frame 601 is connected to both sides of the working platform 2; One end of the telescopic rod 603 is connected to the pressing cylinder 602 and the other end is connected to the pressing block 604; in this embodiment, the mounting frame 601 is made of a material with a certain mechanical strength, and any one can be selected as required Reasonable material; the bottom end of the mounting frame 601 is connected to both sides of the working platform 2, which is beneficial to avoid the mounting frame 601 from affecting the rotation of the turning plate mechanism 5; Connected to an external power supply, any reasonable cylinder diameter and type of cylinder can be selected according to needs; in this embodiment, the pressing cylinder 602 can also be connected to the above-mentioned control system, controlled by the control system, cooperates with the turning plate mechanism 5, downward Press the plate; in this embodiment, the telescopic rod 603, the pressing cylinder 602 and the pressing block 604 adopt a conventional fixed connection method, and the driving of the pressing cylinder 602 drives the telescopic rod 603 to reciprocate above the working platform 2, so that the pressing The tightening block 604 reciprocates up and down, and presses the board according to a certain period, which is beneficial to stabilize the board, reduce the shaking of the board, and improve the nail angle effect.
所述转动盘503为圆盘;所述压紧机构6对应转盘中心设置;所述压紧块604下表面上设置有第一磁吸盘7;所述转动盘503上对应第一磁吸盘7设置有安装槽;所述安装槽内设置有第二磁吸盘8;所述第一磁吸盘7和第二磁吸盘8磁性吸附;本实施例中,转动盘503采用圆盘结构,有利于提高转动盘503转动的灵活性,压紧机构6对应转盘中心设置,有利于从板材的中心处压紧板材,有利于提高压紧效果;本实施例中,第一磁吸盘7和第二磁吸盘8均采用具有一定吸附强度和机械强度的常规磁性材料制成,通过设置第一磁吸盘7和第二磁吸盘8,有利于增强压紧块604和转动盘503对板材的夹紧作用,有利于提高钉角时的稳定性,同时磁性吸附连接,有利于压紧块604分离;本实施例中,安装槽便于方式第二磁吸盘8,使得第二磁吸盘8的上表面和转动盘503上表面齐平,有利于节约空间且便于稳定放置板材。The
所述的工作平台2上还设置有定位插槽9;所述定位插槽9上活动设置有定位件10;所述定位件10与板材顶角活动连接;本实施例中,定位件10可选择使用L型定位件10,定位插槽9对应定位件10设置,定位件10在放置板材时使用,有利于将板材的中心对准转动盘503的圆心设置,有利于板材转动时顶角落在打钉通槽4上;放置好板材后,可将定位件10件从定位插槽9中取出,避免定位件10影响板材转动。本实施例中,定位插槽9的设置位置可根据板材结构预设加工。The working
所述转动盘503侧壁上还设置有支撑杆11;所述支撑杆11至少包括有两根且对称设置在转动平侧壁上;本实施例中,支撑杆11有利于垫起转动盘503和工作平台2之间的孔隙,有利于减少钉角时一边翘起的情况发生;支撑杆11至少包括两根,且对称设置,有利于提高稳定性,支撑杆11不宜设置过多有利于避免影响打钉机构3的钉角作业。The side walls of the
所述工作台上设置有垫块12;所述垫块12与支撑杆11活动连接;本实施例中,垫块12和支撑杆11活动连接,有利于增强垫起转动盘503的效果,垫块12的设置位置与支撑杆11的移动路径和停止位点对应设置。垫块12与支撑杆11也可采用磁性吸附等常规活动连接方式,也可根据需要选择任意一种合理的活动连接方式。The worktable is provided with a
所述支撑杆11为伸缩杆603;所述支撑杆11为棱柱结构;本实施例中,支撑杆11为棱柱结构,如四棱柱,有利于提高支撑稳定性,本实施例中,支撑杆11设置为常规的伸缩杆603结构,可根据需要选择任意一种合理的伸缩长度可固定的伸缩杆603结构,将支撑杆11设置为伸缩杆603结构,可根据需要调整支撑杆11的长度,有利于提高支撑作用的稳定。The
尽管这里参照本实用新型的多个解释性实施例对本实用新型进行了描述,但是,应该理解,本领域技术人员可以设计出很多其他的修改和实施方式,这些修改和实施方式将落在本申请公开的原则范围和精神之内。更具体地说,在本申请公开、附图和权利要求的范围内,可以对主题组合布局的组成部件和/或布局进行多种变型和改进。除了对组成部件和/或布局进行的变形和改进外,对于本领域技术人员来说,其他的用途也将是明显的。Although the present invention has been described herein with reference to a number of illustrative embodiments thereof, it should be understood that many other modifications and implementations can be devised by those skilled in the art that will fall within the scope of this application within the scope and spirit of the principles disclosed. More particularly, various variations and modifications are possible in the component parts and/or arrangements of the subject combination arrangement within the scope of the present disclosure, drawings and claims. In addition to variations and modifications to the component parts and/or arrangements, other uses will also be apparent to those skilled in the art.
Claims (8)
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| Application Number | Priority Date | Filing Date | Title |
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| CN202020603565.XU CN212123627U (en) | 2020-04-21 | 2020-04-21 | Automatic nail angle device for energy-saving efficient plate production |
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| CN202020603565.XU CN212123627U (en) | 2020-04-21 | 2020-04-21 | Automatic nail angle device for energy-saving efficient plate production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770678A (en) * | 2022-04-28 | 2022-07-22 | 重庆佳利乐包装有限公司 | Batten processing fixing device |
| CN115338946A (en) * | 2022-08-30 | 2022-11-15 | 芜湖博顺包装有限公司 | Wooden packing box apparatus for producing |
-
2020
- 2020-04-21 CN CN202020603565.XU patent/CN212123627U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114770678A (en) * | 2022-04-28 | 2022-07-22 | 重庆佳利乐包装有限公司 | Batten processing fixing device |
| CN114770678B (en) * | 2022-04-28 | 2023-03-10 | 重庆佳利乐包装有限公司 | Batten processing fixing device |
| CN115338946A (en) * | 2022-08-30 | 2022-11-15 | 芜湖博顺包装有限公司 | Wooden packing box apparatus for producing |
| CN115338946B (en) * | 2022-08-30 | 2026-04-28 | 芜湖博顺包装有限公司 | A wooden packaging box production device |
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