CN212108839U - Evaporative condensing chiller based on mechanical refrigeration and fluorine pump natural cooling - Google Patents
Evaporative condensing chiller based on mechanical refrigeration and fluorine pump natural cooling Download PDFInfo
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- CN212108839U CN212108839U CN202020213756.5U CN202020213756U CN212108839U CN 212108839 U CN212108839 U CN 212108839U CN 202020213756 U CN202020213756 U CN 202020213756U CN 212108839 U CN212108839 U CN 212108839U
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- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 title claims abstract description 36
- 238000001816 cooling Methods 0.000 title claims abstract description 36
- 229910052731 fluorine Inorganic materials 0.000 title claims abstract description 36
- 239000011737 fluorine Substances 0.000 title claims abstract description 36
- 238000005057 refrigeration Methods 0.000 title claims abstract description 34
- 230000005494 condensation Effects 0.000 claims abstract description 29
- 238000009833 condensation Methods 0.000 claims abstract description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 54
- 239000000945 filler Substances 0.000 claims description 36
- 239000007788 liquid Substances 0.000 claims description 14
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000000498 cooling water Substances 0.000 claims 1
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 230000000295 complement effect Effects 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000012856 packing Methods 0.000 description 7
- 239000003507 refrigerant Substances 0.000 description 5
- 238000004378 air conditioning Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
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- 230000001932 seasonal effect Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
本实用新型公开了一种基于机械制冷和氟泵自然冷却的蒸发冷凝冷水机组,包括机组壳体,机组壳体一侧壁上方设置有排风口,机组壳体内中部设置有蒸发冷凝单元,机组壳体上与设置排风口侧壁相邻的侧壁下部对应蒸发冷凝单元的两侧均设置有进风口,机组壳体内远离排风口的一侧设置有机械制冷单元,机械制冷单元和蒸发冷凝单元通过管路连接形成的闭合回路。本实用新型的基于机械制冷和氟泵自然冷却的蒸发冷凝冷水机组,将蒸发冷却、自然冷却与机械制冷结合,解决了现有机械制冷机组运行能耗高,蒸发冷却机组运行不稳定的问题,实现两者优势互补。
The utility model discloses an evaporative condensing chiller based on mechanical refrigeration and natural cooling by a fluorine pump, which comprises a unit casing, an air outlet is arranged above one side wall of the unit casing, and an evaporative condensation unit is arranged in the middle of the unit casing. The lower part of the side wall adjacent to the side wall with the air outlet on the casing is provided with air inlets on both sides of the evaporative condensing unit, and the side of the unit casing away from the air outlet is provided with a mechanical refrigeration unit. The condensing unit is connected by pipelines to form a closed circuit. The evaporative condensing chiller unit based on mechanical refrigeration and fluorine pump natural cooling of the utility model combines evaporative cooling, natural cooling and mechanical refrigeration, and solves the problems of high operation energy consumption of the existing mechanical refrigeration unit and unstable operation of the evaporative cooling unit. To achieve the complementary advantages of the two.
Description
技术领域technical field
本实用新型属于空调设备技术领域,涉及一种基于机械制冷和氟泵自然冷却的蒸发冷凝冷水机组。The utility model belongs to the technical field of air conditioning equipment, and relates to an evaporative condensation chiller unit based on mechanical refrigeration and natural cooling by a fluorine pump.
背景技术Background technique
随着经济的快速发展,我国能源面临着诸多挑战,节能减排已经成为我国一项基本的国策。With the rapid economic development, my country's energy is facing many challenges, energy conservation and emission reduction has become a basic national policy of our country.
机械制冷技术可以制取温度较稳定的冷量,但耗能大,因此机械制冷空调方式面临转型升级,蒸发冷却空调技术具有节能、低碳、经济、健康的独特优势。机房、商场等一年四季都需要制冷,冬季和过度季节室外温度低于室内温度时,自然界存在着丰富的冷源。但是,由于蒸发冷却和自然冷却的地域性和季节性,制冷量和送风温度受外界环境因素影响较大。Mechanical refrigeration technology can produce relatively stable cooling capacity, but it consumes a lot of energy. Therefore, mechanical refrigeration and air conditioning methods are facing transformation and upgrading. Evaporative cooling air conditioning technology has the unique advantages of energy saving, low carbon, economy and health. Computer rooms and shopping malls need cooling all year round. When the outdoor temperature is lower than the indoor temperature in winter and transitional seasons, there are abundant cold sources in nature. However, due to the regional and seasonal nature of evaporative cooling and natural cooling, the cooling capacity and supply air temperature are greatly affected by external environmental factors.
实用新型内容Utility model content
本实用新型的目的是提供一种基于机械制冷和氟泵自然冷却的蒸发冷凝冷水机组,将蒸发冷却、自然冷却与机械制冷结合,解决了现有机械制冷机组运行能耗高,蒸发冷却机组运行不稳定的问题,实现两者优势互补。The purpose of this utility model is to provide an evaporative condensing chiller based on mechanical refrigeration and fluorine pump natural cooling, which combines evaporative cooling, natural cooling and mechanical refrigeration, and solves the problem that the existing mechanical refrigeration units have high operating energy consumption, and the evaporative cooling units operate The problem of instability, to achieve the complementary advantages of the two.
本实用新型所采用的技术方案是,基于机械制冷和氟泵自然冷却的蒸发冷凝冷水机组,包括机组壳体,机组壳体一侧壁上方设置有排风口,机组壳体内中部设置有蒸发冷凝单元,机组壳体上与设置排风口侧壁相邻的侧壁下部对应蒸发冷凝单元的两侧均设置有进风口,机组壳体内远离排风口的一侧设置有机械制冷单元,机械制冷单元和蒸发冷凝单元通过管路连接形成的闭合回路。The technical scheme adopted by the utility model is that an evaporative condensing chiller based on mechanical refrigeration and natural cooling by a fluorine pump comprises a unit casing, an air outlet is arranged above one side wall of the unit casing, and an evaporative condensation unit is arranged in the middle of the unit casing Unit, the lower part of the side wall adjacent to the side wall where the air outlet is set on the unit casing is provided with air inlets on both sides of the corresponding evaporative condensation unit, and the side of the unit casing away from the air outlet is provided with a mechanical refrigeration unit. The unit and the evaporative condensation unit are connected to form a closed circuit by pipelines.
本实用新型的特征还在于,The utility model is also characterized in that,
蒸发冷凝单元包括位于两个进风口之间的填料b,填料b上方由下到上依次设置有冷凝盘管、布水装置、挡水板以及出风口,冷凝盘管中部相邻盘管之间还设置有填料a,填料b下方设置有蓄水箱,布水装置和蓄水箱通过供水管连接,布水装置朝下布水,冷凝盘管和机械制冷单元通过管路连接形成的闭合回路。The evaporative condensing unit includes a filler b located between two air inlets. Above the filler b are sequentially arranged a condensing coil, a water distribution device, a water baffle and an air outlet from bottom to top, and between adjacent coils in the middle of the condensing coil. There is also a filler a, a water storage tank is arranged under the filler b, the water distribution device and the water storage tank are connected by a water supply pipe, the water distribution device distributes water downward, and the condensing coil and the mechanical refrigeration unit are connected by a closed circuit formed by a pipeline. .
进风口和填料b之间靠近进风口的一侧还设置有粗效过滤器,靠近填料b一侧还设置有匀风板。A coarse-efficiency filter is also arranged between the air inlet and the filler b on the side near the air inlet, and a uniform air plate is also arranged on the side near the filler b.
供水管上还设置有循环水泵和调节阀,蓄水箱内设置有浮球阀。A circulating water pump and a regulating valve are also arranged on the water supply pipe, and a floating ball valve is arranged in the water storage tank.
填料b和填料a均采用双层填料,填料b为“V”型。Both filler b and filler a are double-layer fillers, and filler b is "V" type.
排风口处还设置有离心式风机。A centrifugal fan is also provided at the air outlet.
机组壳体内设置有风机支架,离心式风机设置在风机支架上。A fan support is arranged in the casing of the unit, and the centrifugal fan is arranged on the fan support.
机械制冷单元包括在机组壳体内远离排风口一侧下部设置的板式蒸发器,板式蒸发器通过管路依次连接有压缩机、冷凝盘管、储液器、氟泵、膨胀阀以及电磁阀并形成闭合回路。The mechanical refrigeration unit includes a plate evaporator arranged in the lower part of the unit casing away from the air outlet. The plate evaporator is sequentially connected with a compressor, a condenser coil, a liquid accumulator, a fluorine pump, an expansion valve and a solenoid valve through pipelines. form a closed loop.
压缩机、冷凝盘管、储液器、氟泵、膨胀阀以及电磁阀均设置于板式蒸发器上方。The compressor, condensing coil, liquid accumulator, fluorine pump, expansion valve and solenoid valve are all arranged above the plate evaporator.
压缩机上并列设置有旁通阀a,氟泵上并列设置有旁通阀b。A bypass valve a is arranged in parallel on the compressor, and a bypass valve b is arranged in parallel on the fluorine pump.
机组壳体内还设置有PLC电控箱,PLC电控箱通过线缆电连接压缩机、旁通阀a、旁通阀b、氟泵,所述PLC电控箱还通过电连接有温度传感器,温度传感器设置在机组壳体外。The unit casing is also provided with a PLC electric control box. The PLC electric control box is electrically connected to the compressor, the bypass valve a, the bypass valve b, and the fluorine pump through cables. The PLC electric control box is also electrically connected with a temperature sensor. The temperature sensor is arranged outside the casing of the unit.
本实用新型的有益效果是The beneficial effect of the utility model is
(1)本实用新型的蒸发冷凝冷水机组,运行模式多样化,采用机械制冷、氟泵自然冷却、蒸发冷却等多种冷却方式,依据气象条件和建筑物内温湿度要求切换运行模式,提高冷水机组的换热效率,节能环保。(1) The evaporative condensing chiller of the present utility model has diversified operation modes, adopts various cooling modes such as mechanical refrigeration, fluorine pump natural cooling, evaporative cooling, etc., and switches the operation mode according to the meteorological conditions and the temperature and humidity requirements in the building to improve the cold water. The heat exchange efficiency of the unit, energy saving and environmental protection.
(2)本实用新型的蒸发冷凝冷水机组,采用氟泵自然冷却,在夏季,当室外当室外温度低于控制器设定温度时,控制器自动由压缩机制冷切换为氟泵制冷,蒸发式冷凝器冷却的氟利昂液体通过氟泵输送到蒸发器内,吸收室内的热量后,氟利昂由液态转变为气态,进入蒸发式冷凝器,再次冷却成液体,周而复始。冬季或者过渡季,利用室外充足的冷量运行氟泵制冷模式。由于氟泵功率远小于制冷压缩机功率,在相同制冷量的前提下,氟泵的能效比远高于制冷压缩机,从而达到降温节能的效果。(2) The evaporative condensing chiller of the present invention adopts a fluorine pump for natural cooling. In summer, when the outdoor temperature is lower than the temperature set by the controller, the controller automatically switches from the compressor refrigeration to the fluorine pump refrigeration. The freon liquid cooled by the condenser is transported to the evaporator through the fluorine pump. After absorbing the heat in the room, the freon changes from liquid to gaseous state, enters the evaporative condenser, and cools into liquid again, and the cycle begins again and again. In winter or transitional seasons, use the sufficient outdoor cooling capacity to run the fluorine pump cooling mode. Since the power of the fluorine pump is much smaller than that of the refrigeration compressor, under the premise of the same cooling capacity, the energy efficiency ratio of the fluorine pump is much higher than that of the refrigeration compressor, thus achieving the effect of cooling and energy saving.
(3)本实用新型的蒸发冷凝冷水机组,填料采用双层填料,该填料分为两层布置,上层为方体材料,下层为“V”型填料,上层的方体填料的加入降低了循环水温度,使换热器与循环水接触时间边长,增加换热面积;底部填料放置在冷凝盘管下部,优先将进风口的空气在填料中与淋水发生蒸发冷却过程冷却后,再次吹向盘管,提高换热效率,同时底部填料的斜面设计有效的调节了两侧气流与填料接触时阻力不均的问题。(3) In the evaporative condensing chiller of the present invention, the packing adopts double-layer packing, and the packing is arranged in two layers. The upper layer is a square material, and the lower layer is a "V"-shaped packing. The addition of the square packing on the upper layer reduces the circulation. Water temperature, so that the contact time between the heat exchanger and the circulating water is long, and the heat exchange area is increased; the bottom filler is placed in the lower part of the condensing coil, and the air at the air inlet is preferentially cooled by the evaporative cooling process in the filler and the water spray, and then blowing again. To the coil, the heat exchange efficiency is improved, and the inclined surface design of the bottom filler effectively adjusts the problem of uneven resistance when the airflow on both sides is in contact with the filler.
(4)本实用新型的蒸发冷凝冷水机组,采用左右对称的双进风口,进风口后设置有挡风板,挡风板可以起到防止由于外界某一侧风速过大而导致从一侧进风口进入机组的新风从另一侧进风口离开机组,或者另一侧进风口处风压过大使外界新风无法进入机组。(4) The evaporative condensing chiller of the present utility model adopts symmetrical double air inlets, and a wind shield is arranged behind the air inlet. The fresh air entering the unit from the tuyere leaves the unit from the air inlet on the other side, or the wind pressure at the air inlet on the other side is too high to prevent the outside fresh air from entering the unit.
(5)本实用新型的蒸发冷凝冷水机组,蒸发冷凝段和机组排风共用一个离心风机,减少机组风机布置数量,减少初投资和占地尺寸。(5) In the evaporative condensing chiller of the present invention, the evaporative condensing section and the exhaust air of the unit share a centrifugal fan, which reduces the number of fans arranged in the unit, and reduces the initial investment and the size of the floor space.
附图说明Description of drawings
图1是本实用新型蒸发冷凝冷水机组的结构示意图;Fig. 1 is the structural representation of the evaporative condensation chiller of the present utility model;
图2是本实用新型蒸发冷凝冷水机组中机械制冷单元的结构示意图;Fig. 2 is the structural representation of the mechanical refrigeration unit in the evaporative condensation chiller of the present invention;
图3是本实用新型蒸发冷凝冷水机组的电路连接图。Fig. 3 is the circuit connection diagram of the evaporative condensing chiller of the present invention.
图中,1.进风口,2.粗效过滤器,3.匀风板,4.蓄水箱,5.填料b,6.循环水泵,7.浮球阀,8.冷凝盘管,9.填料a,10.供水管,11.板式蒸发器,12.PLC电控箱,13.压缩机,14.旁通阀a,15.储液器,16.电磁阀,17.热力膨胀阀,18.氟泵,19.旁通阀b,20.挡水板,21.出风口,22.布水装置,23.离心式风机,24.排风口,25.风机支架,26.机组壳体,27.调节阀,28,温度传感器。In the figure, 1. Air inlet, 2. Coarse filter, 3. Air distribution plate, 4. Water storage tank, 5. Packing b, 6. Circulating water pump, 7. Float valve, 8. Condensing coil, 9. Packing a, 10. Water supply pipe, 11. Plate evaporator, 12. PLC electric control box, 13. Compressor, 14. Bypass valve a, 15. Liquid reservoir, 16. Solenoid valve, 17. Thermal expansion valve, 18. Fluorine pump, 19. Bypass valve b, 20. Water baffle, 21. Air outlet, 22. Water distribution device, 23. Centrifugal fan, 24. Air outlet, 25. Fan bracket, 26. Unit shell Body, 27. Regulating valve, 28, Temperature sensor.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本实用新型进行详细说明。The present utility model will be described in detail below with reference to the accompanying drawings and specific embodiments.
本实用新型基于机械制冷和氟泵自然冷却的蒸发冷凝冷水机组,其结构如图1所示,包括机组壳体26,机组壳体26一侧壁上方设置有排风口24,机组壳体26内中部设置有蒸发冷凝单元,机组壳体26上与设置排风口24侧壁相邻的侧壁下部对应蒸发冷凝单元的两侧均设置有进风口1,机组壳体26内远离排风口24的一侧设置有机械制冷单元,机械制冷单元和蒸发冷凝单元通过管路连接形成的闭合回路。The evaporative condensing chiller of the present invention is based on mechanical refrigeration and natural cooling by fluorine pump. An evaporative condensing unit is arranged in the middle of the inner part, and the lower part of the side wall adjacent to the side wall where the
蒸发冷凝单元包括位于两个进风口1之间的填料b5,填料b5上方由下到上依次设置有冷凝盘管8、布水装置22、挡水板20以及出风口21,冷凝盘管8中部相邻盘管之间还设置有填料a9,填料b5下方设置有蓄水箱4,布水装置22和蓄水箱4通过供水管10连接,布水装置22朝下布水,冷凝盘管8和机械制冷单元通过管路连接形成的闭合回路。The evaporative condensation unit includes a filler b5 located between the two air inlets 1. Above the filler b5, a condensation coil 8, a
进风口1和填料b5之间靠近进风口1的一侧还设置有粗效过滤器2,靠近填料b5一侧还设置有匀风板3。A
供水管10上还设置有循环水泵6和调节阀27,蓄水箱4内设置有浮球阀7。The water supply pipe 10 is also provided with a circulating
填料b5和填料a9均采用双层填料,填料b5为“V”型。Both the filler b5 and the filler a9 are double-layer fillers, and the filler b5 is of "V" type.
排风口24处还设置有离心式风机23。A centrifugal fan 23 is also provided at the
机组壳体26内设置有风机支架25,离心式风机23设置在风机支架25上。A
如图2所示,机械制冷单元包括在机组壳体26内远离排风口24一侧下部设置的板式蒸发器11,板式蒸发器11通过管路依次连接有压缩机13、冷凝盘管8、储液器15、氟泵18、膨胀阀17以及电磁阀16并形成闭合回路。As shown in FIG. 2 , the mechanical refrigeration unit includes a
压缩机13、冷凝盘管8、储液器15、氟泵18、膨胀阀17以及电磁阀16均设置于板式蒸发器11上方。The
压缩机13上并列设置有旁通阀a14,氟泵18上并列设置有旁通阀b19。The
如图3所示,机组壳体26内还设置有PLC电控箱12,PLC电控箱12通过线缆电连接压缩机13、旁通阀a14、旁通阀b19、氟泵18,所述PLC电控箱12还通过电连接有温度传感器28,温度传感器28设置在机组壳体外。As shown in FIG. 3 , the
本实用新型的挡水板20为波纹型挡水板;冷凝盘管8采用波纹管,波纹管管型增加了换热面积,通过波纹扰动流态,增加其对流传热系数,达到强化传热的效果;匀风板3上均匀开有条形孔口。The
本实用新型基于机械制冷和氟泵自然冷却的蒸发冷凝冷水机组的工作原理为:The working principle of the evaporative condensation chiller unit based on the mechanical refrigeration and the natural cooling of the fluorine pump of the utility model is as follows:
根据不同的地区,不同的用途来设置的,设定PLC电控箱12中控制器的控制温度。It is set according to different regions and different purposes, and the control temperature of the controller in the PLC
(1)室外温度较高时,运行机械制冷模式:(1) When the outdoor temperature is high, run the mechanical cooling mode:
当室外温度传感器28检测温度高于PLC电控箱12中控制器设定温度时,运行压缩机制冷模式,此时在PLC电控箱12控制下开启压缩机13,旁通阀b19,关闭旁通阀a14、氟泵18,室外新风由进风口1进入机组壳体26内,经过粗效过滤器2过滤,在填料a9、b5中与水进行热湿交换等焓降温,与,冷凝盘管8表面覆盖的水膜进行热湿交换,带走管内高温气态制冷剂的热量,冷却后的液态制冷剂在热力膨胀阀17中降压后送入板式蒸发器11内,吸收室内的热量。When the temperature detected by the
(2)室外温度低于控制器设定温度时,运行氟泵制冷模式:(2) When the outdoor temperature is lower than the set temperature of the controller, run the fluorine pump cooling mode:
当室外温度传感器28检测温度低于PLC电控箱12中控制器设定温度时,切换为氟泵制冷,此时在PLC电控箱12控制下开启旁通阀a14、氟泵18,关闭压缩机13、旁通阀b19,室外新风由进风口1进入机组,经过粗效过滤器2过滤,在填料a9、b5中与水进行热湿交换等焓降温,与冷凝盘管8表面覆盖的水膜进行热湿交换,带走管内高温气态制冷剂的热量,冷却的制冷剂液体储存在储液器15中,通过氟泵18输送到板式蒸发器11内,吸收室内的热量后,制冷剂由液态转变为气态,进入蒸发式冷凝单元,再次冷却成液体,周而复始。When the temperature detected by the
(3)冬季运行模式:(3) Winter operating mode:
运行氟泵自然冷却模式,为了防止机组冻裂,布水装置22停止工作,充分利用室外冷风冷却冷却冷凝盘管8内高温氟利昂,被冷却氟利昂液体储存在储液器15中,通过氟泵18输送到板式蒸发器11内,吸收室内的热量。Running the fluorine pump in natural cooling mode, in order to prevent the unit from freezing and cracking, the
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