CN212094667U - A substrate material cutting, cleaning and drying system - Google Patents
A substrate material cutting, cleaning and drying system Download PDFInfo
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- CN212094667U CN212094667U CN202020440658.5U CN202020440658U CN212094667U CN 212094667 U CN212094667 U CN 212094667U CN 202020440658 U CN202020440658 U CN 202020440658U CN 212094667 U CN212094667 U CN 212094667U
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- 238000004140 cleaning Methods 0.000 title claims abstract description 41
- 239000000463 material Substances 0.000 title claims abstract description 36
- 238000005520 cutting process Methods 0.000 title claims abstract description 29
- 238000001035 drying Methods 0.000 title claims abstract description 21
- 239000000758 substrate Substances 0.000 title description 3
- 238000004506 ultrasonic cleaning Methods 0.000 claims abstract description 15
- 238000002347 injection Methods 0.000 claims abstract description 8
- 239000007924 injection Substances 0.000 claims abstract description 8
- 238000007789 sealing Methods 0.000 claims abstract description 7
- 239000000243 solution Substances 0.000 claims abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 8
- 230000007246 mechanism Effects 0.000 description 6
- 238000002474 experimental method Methods 0.000 description 5
- 230000005484 gravity Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 4
- 229910052759 nickel Inorganic materials 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 238000001291 vacuum drying Methods 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
一种基底材料切割、清洗、干燥系统，包括烘箱，所述烘箱为真空烘箱，在真空烘箱内设有切片机，在切片机下部的烘箱内设置有传送装置，在传送装置出料口对应的烘箱内设置有清洗装置；切片机设置在真空烘箱的箱壁上，在切片机对应的箱壁上设置有进料口，进料口设置有密封盖；在清洗装置对应的真空烘箱顶部设置有溶液注入口，在清洗装置的底部设置有带阀门的排液管，排液管伸出到真空烘箱外面，清洗装置为超声清洗机。该系统将切割、清洗和干燥融合为一体，彻底解决三种设备间传输问题，大幅节约工作时间。
A base material cutting, cleaning and drying system, including an oven, the oven is a vacuum oven, a slicer is arranged in the vacuum oven, a conveyer is arranged in the oven at the lower part of the slicer, and a discharge port of the conveyer corresponds to A cleaning device is arranged in the oven; the slicer is arranged on the box wall of the vacuum oven, a feeding port is arranged on the box wall corresponding to the slicer, and the inlet is arranged with a sealing cover; the top of the vacuum oven corresponding to the cleaning device is arranged with The solution injection port is provided with a drain pipe with a valve at the bottom of the cleaning device. The drain pipe extends out of the vacuum oven. The cleaning device is an ultrasonic cleaning machine. The system integrates cutting, cleaning and drying into one, completely solves the problem of transmission between the three types of equipment, and greatly saves working time.
Description
技术领域technical field
本实用新型属于冶金，玻璃，热处理技术领域，具体地说涉及一种热处理过程中使用的管切割、清洗和干燥设备。The utility model belongs to the technical fields of metallurgy, glass and heat treatment, in particular to a pipe cutting, cleaning and drying equipment used in the heat treatment process.
背景技术Background technique
制备自支撑析氢、析氧催化剂时，需要使用泡沫镍、泡沫铜、碳纸等作为基底材料。以泡沫镍为例，经过切割-清洗-干燥后方可进行水热实验。一般先用剪刀或切片机切割泡沫镍，之后用丙酮、稀盐酸、蒸馏水、乙醇等反复清洗，最后把泡沫镍放到真空烘箱内干燥得到干净样品，文献中两行字描述完的过程需要2~3小时才能完成；其原因是切片机、超声清洗机、真空烘箱这三种设备是独立工作的，需要研究人员的干预才能完成相应任务。When preparing self-supporting hydrogen evolution and oxygen evolution catalysts, it is necessary to use foamed nickel, foamed copper, carbon paper, etc. as the base material. Taking nickel foam as an example, the hydrothermal experiment can be carried out after cutting-cleaning-drying. Generally, the nickel foam is first cut with scissors or slicer, and then repeatedly washed with acetone, dilute hydrochloric acid, distilled water, ethanol, etc., and finally the nickel foam is dried in a vacuum oven to obtain a clean sample. The process described in two lines in the literature requires 2 ~3 hours to complete; the reason for this is that the three devices, the slicer, the ultrasonic cleaner, and the vacuum oven, work independently and require the intervention of the researcher to complete the corresponding tasks.
发明内容SUMMARY OF THE INVENTION
为使基底材料的处理流程能自主完成，需要将切片机、超声清洗机、真空烘箱融合为一个基底材料处理模块，以解决基底材料在三种设备间的传输问题，目的是放入一块基底材料，得到一片干净样品。In order to make the processing process of the base material can be completed independently, it is necessary to integrate the slicer, the ultrasonic cleaner and the vacuum oven into a base material processing module to solve the problem of the transmission of the base material between the three kinds of equipment. The purpose is to put a piece of base material. , to obtain a clean sample.
本实用新型的目的在于提供一种基底材料切割清洗干燥系统，该系统将切割、清洗和干燥融合为一体，彻底解决三种设备间传输问题，大幅节约工作时间。The purpose of the utility model is to provide a base material cutting, cleaning and drying system, which integrates cutting, cleaning and drying into one, completely solves the problem of transmission between the three types of equipment, and greatly saves working time.
本实用新型的目的是以下述方式实现的：The purpose of this utility model is to realize in the following way:
一种基底材料切割、清洗、干燥系统，包括烘箱，所述烘箱为真空烘箱，在真空烘箱内设有切片机，在切片机下部的烘箱内设置有传送装置，在传送装置出料口对应的烘箱内设置有清洗装置；切片机设置在真空烘箱的箱壁上，在切片机对应的箱壁上设置有进料口，进料口设置有密封盖；在清洗装置对应的真空烘箱顶部设置有溶液注入口，在清洗装置的底部设置有带阀门的排液管，排液管伸出到真空烘箱外面，清洗装置为超声清洗机。A base material cutting, cleaning and drying system, comprising an oven, the oven is a vacuum oven, a slicer is arranged in the vacuum oven, a conveyer is arranged in the oven at the lower part of the slicer, and a discharge port corresponding to the conveyer is provided. A cleaning device is arranged in the oven; the slicer is arranged on the box wall of the vacuum oven, a feeding port is arranged on the box wall corresponding to the slicer, and a sealing cover is arranged at the inlet; the top of the vacuum oven corresponding to the cleaning device is arranged with The solution injection port is provided with a drain pipe with a valve at the bottom of the cleaning device. The drain pipe extends out of the vacuum oven. The cleaning device is an ultrasonic cleaning machine.
上述基底材料切割、清洗、干燥系统，所述切片机包括切片平台，切片平台安装在真空烘箱的后壁上，在切片平台上设置有切口，在切口对应的上部设置有切割刀具，切割刀具固定在伸缩杆的底部，伸缩杆通过连接座固定在真空烘箱的后壁。In the above-mentioned base material cutting, cleaning and drying system, the slicing machine includes a slicing platform, the slicing platform is installed on the rear wall of the vacuum oven, a cut is provided on the slicing platform, and a cutting tool is provided on the corresponding upper part of the cut, and the cutting tool is fixed At the bottom of the telescopic rod, the telescopic rod is fixed to the rear wall of the vacuum oven through the connecting seat.
上述基底材料切割、清洗、干燥系统，所述传送装置为传送带。In the above-mentioned base material cutting, cleaning and drying system, the conveying device is a conveying belt.
上述基底材料切割、清洗、干燥系统，所述烘箱由箱体和顶盖，顶盖一端与箱体后壁顶端铰接，顶盖四周设置有密封圈，顶盖与箱体密封连接。In the above base material cutting, cleaning and drying system, the oven consists of a box body and a top cover, one end of the top cover is hinged to the top of the rear wall of the box body, a sealing ring is arranged around the top cover, and the top cover is sealed with the box body.
上述基底材料切割、清洗、干燥系统，所述超声清洗机的清洗槽内还设置有网状支撑平台，网状支撑平台包括支撑架，支撑架包括顶板和底框，顶板和底框的同一侧通过两个支柱固定连接，远离支柱的底框端上铰接有网板，靠近支柱的网板端固定有钢丝绳，钢丝绳的顶部连接到电动葫芦上，电动葫芦固定在顶板的下表面上，撑架顶板为永磁体。The above-mentioned base material cutting, cleaning and drying system, the cleaning tank of the ultrasonic cleaning machine is also provided with a mesh support platform, the mesh support platform includes a support frame, the support frame includes a top plate and a bottom frame, and the top plate and the bottom frame are on the same side It is fixedly connected by two pillars, the end of the bottom frame away from the pillar is hinged with a mesh plate, the end of the mesh plate close to the pillar is fixed with a wire rope, the top of the wire rope is connected to the electric hoist, and the electric hoist is fixed on the lower surface of the top plate. The top plate is a permanent magnet.
通过采用上述技术方案，本实用新型的有益效果是：By adopting the above-mentioned technical scheme, the beneficial effects of the present utility model are:
本实用新型的将切片机、超声清洗机、真空烘箱融合为一个烘箱内，以解决基底材料在三种设备间的传输问题，大幅提升工作效率。The utility model integrates the slicer, the ultrasonic cleaning machine and the vacuum oven into one oven, so as to solve the transmission problem of the base material among the three kinds of equipment, and greatly improve the work efficiency.
本实用新型降低整体机构复杂程度，相对于将切片机、清洗机外置可以免去基底材料进入烘箱时开闭烘箱门的动作，另外真空烘箱设置成顶部开门机构及基底材料支撑平台的引入即方便手动取出基底材料，又可以使用其他机构将平台吊起，用于后续其他反应例如：把基底材料倒入反应釜中，有利于后续水热实验的自动化进行。The utility model reduces the complexity of the overall mechanism. Compared with the external arrangement of the slicer and the cleaning machine, the action of opening and closing the oven door when the base material enters the oven can be avoided. In addition, the vacuum oven is provided with a top door opening mechanism and the introduction of the base material supporting platform. It is convenient to take out the base material manually, and another mechanism can be used to hoist the platform for other subsequent reactions, such as pouring the base material into the reaction kettle, which is conducive to the automation of subsequent hydrothermal experiments.
附图说明Description of drawings
图1是本实用新型真空烘干箱删除前壁后的结构示意图。Figure 1 is a schematic structural diagram of the vacuum drying box of the present invention after the front wall is deleted.
图2是图1超声清洗机删除前壁的结构示意图Fig. 2 is a structural schematic diagram of the ultrasonic cleaning machine of Fig. 1 with the front wall removed
图3是网状支撑平台的结构示意图。FIG. 3 is a schematic structural diagram of a mesh support platform.
图4是网状支撑平台的结构示意图。FIG. 4 is a schematic view of the structure of the mesh support platform.
具体实施方式Detailed ways
如图1至图4所示的一种基底材料切割、清洗、干燥系统，包括烘箱，所述烘箱为真空烘箱9，在真空烘箱内设有切片机，在切片机下部的烘箱内设置有传送装置6，在传送装置出料口对应的烘箱内设置有清洗装置8；切片机设置在真空烘箱的箱壁上，在切片机对应的箱壁上设置有进料口1，进料口设置有密封盖；在清洗装置对应的真空烘箱顶部设置有溶液注入口10，溶液注入口通过注入管连通，注入管伸出到真空烘箱后壁外面，且在注入管上设置有阀门，在清洗装置的底部设置有带阀门的排液管，排液管伸出到真空烘箱外面，阀门的位置在真空烘箱外部，清洗装置为超声清洗机。A base material cutting, cleaning and drying system as shown in Figures 1 to 4 includes an oven, the oven is a vacuum oven 9, a slicer is arranged in the vacuum oven, and a conveyer is arranged in the oven at the lower part of the
本实用新型的切片机包括切片平台2，切片平台安装在真空烘箱9的后壁上，在切片平台上设置有切口4，在切口对应的上部设置有切割刀具3，切割刀具通过伸缩装置设置在真空烘箱的后壁上，切割刀具固定在伸缩杆的底部，伸缩杆通过连接座固定在真空烘箱的后壁。The slicing machine of the present invention comprises a
所述基底材料切割、清洗、干燥系统，所述传送装置为传送带。The base material cutting, cleaning and drying system, and the conveying device is a conveying belt.
本实用新型的烘箱由箱体和顶盖，顶盖一端与箱体后壁顶端铰接，顶盖四周设置有密封圈，顶盖与箱体密封连接。The oven of the utility model consists of a box body and a top cover, one end of the top cover is hinged with the top of the rear wall of the box body, a sealing ring is arranged around the top cover, and the top cover is sealed with the box body.
上述基底材料切割、清洗、干燥系统，所述超声清洗机的清洗槽11内还设置有网状支撑平台5，网状支撑平台包括支撑架12，支撑架包括顶板13和底框，顶板和底框的同一侧通过两个支柱14固定连接，远离支柱的底框端上铰接有网板15，靠近支柱的网板端固定有钢丝绳16，钢丝绳的顶部连接到电动葫芦17上，电动葫芦固定在顶板的下表面上，架顶板为永磁体，两个支柱之间的距离大于传送带的宽度，且传送带出料口正对两个支柱之间。In the above-mentioned base material cutting, cleaning and drying system, the
本实用新型的网状支撑平台为运转装置，方便将切割清洗和干燥后的基底材料的运转。The mesh supporting platform of the utility model is a running device, which facilitates the running of the cut, cleaned and dried base material.
本实用新型的切片机驱动装置、光电传感器、重力传感器、超声清洗装置的超声发生器和真空烘箱均与控制器电连接。The driving device of the slicer, the photoelectric sensor, the gravity sensor, the ultrasonic generator of the ultrasonic cleaning device and the vacuum oven of the utility model are all electrically connected with the controller.
本实用新型的电动葫芦与控制器电连接。The electric hoist of the utility model is electrically connected with the controller.
本实用新型的工作过程如下：The working process of the present utility model is as follows:
需要切片清洗时，真空烘干箱的顶盖打开，将切片机的驱动装置与切割刀具进行安装在一起，基底材料通过人工或者牵引设备通过进料口1进到切片平台2上，切割刀具靠近超声清洗装置的侧面设置有光电传感器，光电传感器感应到基底材料时，控制器控制切片机驱动装置进行切割动作，将基底材料切割成需要的尺寸，下落到传送装置上，传送装置内设置有重力传感器，传送装置感应到重力变化后信号传送到控制器，控制器启动传送装置，将切割后的基底材料向超声清洗装置传送，基底材料进入到超声清洗装置。当传送装置感觉到重力，控制器启示传送装置传送基底材料，紧接着传送装置感应不到重力时，控制器控制传送装置停止，同时启示超声清洗装置进行超声清洗，超声清洗的时间根据不同的实验或者工况设置不同的时间，时间一到停止清洗，启示排液管上的阀门（该阀门为电磁阀），将清洗溶液排出，然后关闭阀门。然后将切割驱动装置拆除，盖上顶盖，真空烘箱开始进行真空烘干作业，烘干时间可以根据实验或工况预先设定。When the slice needs to be cleaned, the top cover of the vacuum drying box is opened, and the driving device of the slicer and the cutting tool are installed together. The side of the ultrasonic cleaning device is provided with a photoelectric sensor. When the photoelectric sensor senses the base material, the controller controls the slicer drive device to perform cutting action, cuts the base material into the required size, and falls onto the conveying device. The conveying device is provided with gravity. After the sensor and the transmission device sense the change of gravity, the signal is transmitted to the controller, and the controller starts the transmission device, and transmits the cut substrate material to the ultrasonic cleaning device, and the substrate material enters the ultrasonic cleaning device. When the conveying device senses gravity, the controller instructs the conveying device to transmit the base material, and then when the conveying device fails to sense gravity, the controller controls the conveying device to stop, and at the same time instructs the ultrasonic cleaning device to perform ultrasonic cleaning. The time of ultrasonic cleaning depends on different experiments. Or set a different time for the working conditions. When the time is up, stop cleaning, reveal the valve on the drain pipe (the valve is a solenoid valve), discharge the cleaning solution, and then close the valve. Then remove the cutting drive device, put on the top cover, and start the vacuum drying operation in the vacuum oven. The drying time can be preset according to the experiment or working conditions.
本实用新型降低整体机构复杂程度，相对于将切片机、清洗机外置可以免去基底材料进入烘箱时开闭烘箱门的动作，另外真空烘箱设置成顶部开门机构及基底材料支撑平台的引入即方便手动取出基底材料，又可以使用其他机构将平台吊起，用于后续其他反应例如：把基底材料倒入反应釜中，有利于后续水热实验的自动化进行。The utility model reduces the complexity of the overall mechanism. Compared with the external arrangement of the slicer and the cleaning machine, the action of opening and closing the oven door when the base material enters the oven can be avoided. In addition, the vacuum oven is provided with a top door opening mechanism and the introduction of the base material supporting platform. It is convenient to take out the base material manually, and another mechanism can be used to hoist the platform for other subsequent reactions, such as pouring the base material into the reaction kettle, which is conducive to the automation of subsequent hydrothermal experiments.
以上所述的仅是本实用新型的优选实施方式，应当指出，对于本领域的技术人员来说，在不脱离本实用新型整体构思前提下，还可以作出若干改变和改进，这些也应该视为本实用新型的保护范围，这些都不会影响本实用新型实施的效果和专利的实用性。The above are only the preferred embodiments of the present utility model. It should be pointed out that for those skilled in the art, some changes and improvements can be made without departing from the overall concept of the present utility model. These should also be regarded as The protection scope of the present utility model will not affect the implementation effect of the present utility model and the practicability of the patent.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111408795A (en) * | 2020-03-31 | 2020-07-14 | 华北水利水电大学 | Cutting, cleaning and drying system for substrate material |
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