CN212093836U - Generating line processingequipment - Google Patents
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- CN212093836U CN212093836U CN202020447456.3U CN202020447456U CN212093836U CN 212093836 U CN212093836 U CN 212093836U CN 202020447456 U CN202020447456 U CN 202020447456U CN 212093836 U CN212093836 U CN 212093836U
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Abstract
Description
技术领域technical field
本实用新型属于电气设备制造技术领域,具体涉及一种母线加工装置。The utility model belongs to the technical field of electrical equipment manufacturing, in particular to a busbar processing device.
背景技术Background technique
母线折弯加工属于对母线多种加工工艺中的其中一种,现母线在进行加工折弯时普遍会使用到折弯机,现有的折弯机一般包括凸模和凹模;凸模的一侧面经过加工形成凸起,该凸起为折弯凸头;凹模与凸模相对的一侧设有与凸模凸头相适配的凹槽,在使用时,由人工在母线需要折弯的部位上做上标记,然后由人工从一侧将母线放置在凹模开设有凹槽的一面上,当凹模向凸模方向水平移动时,凹模会推顶母线向凸模移动并与凸模顶触在一起,当母线受到凹模与凸模相互作用力会使母线的两端向凸模侧弯曲,母线弯曲角度的大小可通过调整凹模向母线施加推顶力的大小来控制,待母线折弯完成后,需要人工将凹模与凸模之间的母线从另一侧抽出移出工作平台或从放置母线的一侧抽出移出工作平台,然后才能将下一个待加工母线放置在凹模开设有凹槽的一面上,并且由于对母线的折弯作业都是单人进行的,使用不方便,使时间绝都浪费在了将母线移出工作平台上,从而使母线的加工速度变慢,母线加工和的工作效率降低, 并使时间成本和人工成本增高。The busbar bending process is one of the various processing techniques for the busbar. Now the busbar is generally used for processing and bending. The bending machine generally includes a punch and a concave die; One side is processed to form a protrusion, which is a bending protrusion; the opposite side of the concave mold and the convex mold is provided with a groove that matches the convex head of the convex mold. When in use, the busbar needs to be bent manually. Mark the bent part, and then manually place the busbar on the side of the die with grooves from one side. When the die moves horizontally toward the punch, the die will push the busbar to the punch and move to the punch. When the busbar is in contact with the punch, when the busbar is subjected to the interaction force between the punch and the punch, both ends of the busbar will bend to the punch side. The bending angle of the busbar can be adjusted by adjusting the push force applied by the punch to the busbar. Control, after the busbar bending is completed, the busbar between the die and the punch needs to be manually pulled out from the other side and removed from the work platform or from the side where the busbar is placed and removed from the work platform, and then the next busbar to be processed can be placed. On the side of the die with grooves, and because the bending operation of the busbar is carried out by one person, it is inconvenient to use, so that time is absolutely wasted in moving the busbar out of the working platform, so that the processing speed of the busbar is reduced. Slow down, reduce busbar processing and work efficiency, and increase time and labor costs.
实用新型内容Utility model content
针对现有母线加工装置存在的缺陷和问题,本实用新型提供一种母线加工装置,该加工装置结构简单,使用方便,在现有母线加工装置上进行改进,可以自动将加工完成的母线推出工作平台,从而节约人工将母线移出工作平台的时间,加快了母线加工的速度,提高了工作效率,并降低了人工成本。Aiming at the defects and problems existing in the existing busbar processing device, the utility model provides a busbar processing device, which has a simple structure and is easy to use, improves the existing busbar processing device, and can automatically push out the processed busbar. platform, thereby saving the time of manually moving the busbar out of the working platform, speeding up the processing speed of the busbar, improving the work efficiency, and reducing the labor cost.
本实用新型解决其技术问题所采用的方案是:一种母线加工装置,包括工作台,工作台的中部设有母线折弯机构,母线折弯机构,所述凸模与凹模之间设有母线,通过凹模驱动机构可驱使凹模带动母线与凸模顶触在一起,当母线受到挤压时,母线会产生形变,其两侧向凸模侧弯曲,所述凸模右侧的工作台上设有母线摆推机构,母线摆推机构包括滑轨、滑块和摆杆,所述滑轨固定设置在凸模右侧的工作台,且滑轨的设置方向与母线折弯机构相垂直,所述滑块匹配套装在滑轨上并可沿滑轨左右滑动,所述滑块上设有锁紧机构,通过锁紧机构可使滑块与滑轨紧密固定在一起;所述摆杆水平设置在滑轨前侧,所述摆杆的尾端通过铰接组件与滑块铰接固定在一起,且摆杆通过铰接组件可绕滑块左右水平摆动,所述交接组件内设有拉力件,拉力件驱使摆杆绕滑块向母线折弯机构方向旋转,且摆杆与左端滑轨之间的夹角度数大于90°,当母线受到挤压两侧向凸模侧弯曲时,所述母线与摆杆相邻的一侧端面与摆杆顶端顶触在一起,并驱使顶杆绕绞轴沿母线向外滑出母线,使母线与摆杆的杆身顶触在一起。The solution adopted by the utility model to solve the technical problem is as follows: a busbar processing device, comprising a worktable, a busbar bending mechanism and a busbar bending mechanism are arranged in the middle of the worktable, and a busbar bending mechanism is arranged between the punch and the concave die. The busbar, through the die drive mechanism, can drive the die to drive the busbar and the punch to touch the top of the busbar. When the busbar is squeezed, the busbar will be deformed, and its two sides will bend to the punch side, and the right side of the punch will work. There is a busbar swinging push mechanism on the table. The busbar swinging push mechanism includes a sliding rail, a slider and a swing rod. The sliding rail is fixed on the worktable on the right side of the punch, and the setting direction of the sliding rail is the same as that of the busbar bending mechanism. Vertically, the sliding block is fitted on the sliding rail and can slide left and right along the sliding rail. The sliding block is provided with a locking mechanism, through which the sliding block and the sliding rail can be tightly fixed together; the pendulum The rod is horizontally arranged on the front side of the slide rail, the tail end of the swing rod is hingedly fixed with the slider through the hinge assembly, and the swing rod can swing horizontally around the slider through the hinge assembly, and the transfer assembly is provided with a tension member , the tension member drives the pendulum rod to rotate around the slider toward the busbar bending mechanism, and the angle between the pendulum rod and the left slide rail is greater than 90°. The end face of the busbar adjacent to the pendulum rod is in contact with the top of the pendulum rod, and the top rod is driven to slide out of the busbar along the busbar around the hinge shaft, so that the busbar and the shaft of the pendulum rod are in contact with each other.
所述摆杆顶端与母线顶触在一起时,摆杆与摆杆外侧母线之间夹角度数大于90°。When the top of the pendulum rod and the busbar are in top contact, the angle between the pendulum rod and the generatrix outside the pendulum rod is greater than 90°.
所述铰接组件包括设置在滑块上端面中部竖置的固定轴,固定轴左前侧的滑块上间隔固定设有限位块,所述摆杆的尾端套装在固定轴上并可绕固定轴水平旋转,且当摆杆绕固定轴向左水平转动与限位块抵触在一起时,摆杆与左端滑轨之间的夹角度数大于90°。The hinge assembly includes a fixed shaft arranged vertically in the middle of the upper end face of the sliding block, a limit block is fixed at intervals on the sliding block on the left front side of the fixed shaft, and the tail end of the pendulum rod is sleeved on the fixed shaft and can be wound around the fixed shaft. Horizontal rotation, and when the pendulum rod rotates horizontally to the left around the fixed axis and collides with the limit block, the angle between the pendulum rod and the left end slide rail is greater than 90°.
所述铰接组件中的拉力件为拉簧,拉簧的一端固定在摆杆上,拉簧的另一端固定在摆杆左侧的滑块上,所述拉簧驱使摆杆绕固定轴向母线折弯机构方向旋转,使摆杆与限位块抵触在一起。The tension member in the hinge assembly is a tension spring, one end of the tension spring is fixed on the pendulum rod, and the other end of the tension spring is fixed on the slider on the left side of the pendulum rod, the tension spring drives the pendulum rod around the fixed axial generatrix The direction of the bending mechanism rotates so that the pendulum rod and the limit block are in conflict.
所述摆杆的顶端设有圆弧倒角。The top end of the swing rod is provided with a circular arc chamfer.
所述摆杆的顶端水平设有滑轮。The top end of the swing rod is horizontally provided with a pulley.
本实用新型的有益效果:本实用新型提供的一种母线加工装置,结构简单,使用方便,包括工作台,工作台的中部设有母线折弯机构,母线折弯机构,所述凸模与凹模之间设有母线,通过凹模驱动机构可驱使凹模带动母线与凸模顶触在一起,当母线受到挤压时,母线会产生形变,其两侧向凸模侧弯曲,从而实现对母线的折弯作业,并且凸模右侧的工作台上设有母线摆推机构,母线摆推机构包括滑轨、滑块和摆杆,滑块匹配套装在滑轨上并可沿滑轨左右滑动,摆杆的尾端通过铰接组件与滑块铰接固定在一起,当母线受到挤压两侧向凸模侧弯曲时,母线会与摆杆相邻的一侧端面与摆杆顶端顶触在一起,并驱使顶杆绕绞轴沿母线向外滑出母线,使母线与摆杆的杆身顶触在一起,当母线折弯完成后,母线会失去凸模与凹模之间的作用力处于静置状态,铰接组件中的拉力件会驱使摆杆将折弯完成的母线从母线摆推机构中推出,并滑出工作台,与现有人工将母线移出工作平台的方式相比较,母线摆推机构节约了人工将母线移出工作平台的时间,加快了母线加工的速度,提高了工作效率,并降低了人工成本,Beneficial effects of the utility model: The utility model provides a busbar processing device, which has a simple structure and is easy to use, and includes a workbench. The middle of the workbench is provided with a busbar bending mechanism and a busbar bending mechanism. There is a bus bar between the dies, and the die drive mechanism can drive the die to drive the bus bar to contact the punch with the punch. When the bus bar is squeezed, the bus bar will be deformed, and its two sides will bend to the punch side, so as to realize the alignment of the punch. The busbar bending operation, and the busbar swinging push mechanism is provided on the worktable on the right side of the punch. The busbar swinging push mechanism includes a slide rail, a slider and a swing rod. The slider is matched on the slide rail and can be left and right along the slide rail. Sliding, the tail end of the pendulum rod is hingedly fixed with the slider through the hinge assembly. When the busbar is squeezed and bent to the punch side, the end face of the busbar and the side adjacent to the pendulum rod will touch the top of the pendulum rod. At the same time, it drives the top rod to slide out of the bus bar along the bus bar around the twist shaft, so that the bus bar and the shaft of the swing rod are in contact with each other. When the bus bar is bent, the bus bar will lose the force between the punch and the die. In a static state, the tension member in the hinge assembly will drive the pendulum rod to push the busbar after bending out of the busbar pendulum push mechanism and slide out of the workbench. Compared with the existing method of manually moving the busbar out of the workbench, the busbar The pendulum push mechanism saves the time of manually moving the bus bar out of the working platform, speeds up the processing speed of the bus bar, improves the work efficiency, and reduces the labor cost.
本实用新型提供了一种母线加工装置,该装置结构简单,使用方便,可以自动将加工完成的母线推出工作平台,从而节约人工将母线移出工作平台的时间,加快了母线加工的速度,提高了工作效率,并降低了人工成本。The utility model provides a busbar processing device, which is simple in structure and convenient to use, and can automatically push the processed busbar out of the working platform, thereby saving the time for manually moving the busbar out of the working platform, accelerating the processing speed of the busbar, and improving the efficiency of the busbar processing. Work efficiency and reduce labor costs.
附图说明Description of drawings
图1是本实用新型正视结构示意图。Figure 1 is a schematic view of the front structure of the present utility model.
图2是本实用新型俯视结构示意图。FIG. 2 is a schematic top view of the structure of the present invention.
图3是本实用新型滑轨剖视结构示意图。FIG. 3 is a schematic cross-sectional structural diagram of the slide rail of the present invention.
图4是本实用新型母线摆推机构结构示意图。Figure 4 is a schematic structural diagram of the busbar swinging push mechanism of the present invention.
图5是本实用新型母线折弯机构使用过程示意图。FIG. 5 is a schematic diagram of the use process of the bus bar bending mechanism of the present invention.
图6是本实新型母线摆推机构使用状态示意图。FIG. 6 is a schematic diagram of the use state of the busbar swinging push mechanism of the present invention.
图7是本实用新型滑轮安装位置示意图。7 is a schematic diagram of the installation position of the pulley of the present invention.
图中标号:1为工作台,2为母线折弯机构,21为凸模,22为凹模,23为凹模驱动机构,3为母线摆推机构,31为滑轨,311为滑槽,312为滑槽肩,32为滑块,321为固定螺栓,33为摆杆,34为限位块,35为拉簧,36为固定轴,4为母线,5为滑轮。Labels in the figure: 1 is a workbench, 2 is a busbar bending mechanism, 21 is a punch, 22 is a concave die, 23 is a concave die drive mechanism, 3 is a busbar swing push mechanism, 31 is a slide rail, and 311 is a chute, 312 is the chute shoulder, 32 is the slider, 321 is the fixing bolt, 33 is the swing rod, 34 is the limit block, 35 is the tension spring, 36 is the fixed shaft, 4 is the bus bar, and 5 is the pulley.
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型进一步说明。The present utility model will be further described below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
本实施例提供一种母线加工装置,如图1-6所示,包括工作台1,工作台1的中部设有母线折弯机构,母线折弯机构包括依次设置的凸模21、凹模22和凹模驱动机构23,凹模驱动机构23为电控液压油缸,凹模22与凹模驱动机构23的驱动端固定在一起,开动凹模驱动机构23,凹模驱动机构23会推顶凹模22向凸模21方向移动并与凸模21顶触在一起;凸模21与凹模22相邻的一端设有折弯凸头,凹模与凸模相对的一侧设有与凸模凸头相适配的凹槽,凹模22设有凹槽的一侧防止有母线4,当凹模驱动机构23推顶凹模22向凸模21方向移动时,凹模22会推顶母线4向凸模21方向移动,并使母线4与凸模的折弯凸头顶触在一起,当凹模驱动机构23推顶凹模22继续向凸模21方向移动,凸模的折弯凸头会将与其接触的母线4顶入凹模22的凹槽内,母线4会产生形变,使母线的两侧向凸模侧弯曲,通过控制凹模驱动机构23向凹模22施加的推顶力可变相控制母线4的弯曲角度。This embodiment provides a busbar processing device, as shown in Figures 1-6, including a
凸模21右侧的工作台上设有母线摆推机构3,母线摆推机构3包括滑轨31、滑块32和摆杆33,滑轨31通过螺栓固定设置在凸模右侧后方的工作台1上,且滑轨31的设置方向与母线折弯机构相垂直,滑轨31的中部纵向开设有凹形滑槽311,滑槽311的上槽口路两侧均向内水平设有滑槽肩312,滑块32为工字型滑块,滑块32的下端匹配套装在滑轨31的滑槽311内,且可沿滑槽311左右滑动,当滑块32沿滑槽311左右滑动时,由于滑槽肩312的限制,所以滑块32不会从滑槽311的上漕口滑出,滑块32上设有锁紧机构,所述锁紧机构包括固定螺栓3211,位于滑槽后侧滑槽肩312上方的滑块上向下开有贯穿滑块的螺纹孔,固定螺栓3211匹配套装在螺纹孔内,向下拧紧固定螺栓3211,固定螺栓3211会与滑轨紧密顶触在一起,从而使滑块32于滑轨31紧密固定在一起不能左右滑动。The workbench on the right side of the
摆杆33水平设置在滑轨31的前侧,摆杆33的顶端设有圆形倒角,摆杆33的尾端通过铰接组件与滑轨31上的滑块铰接固定在一起,且摆杆通过铰接组件可绕滑块左右水平摆动,铰接组件包括焊接固定在滑块32上端面中部竖置的固定轴36,固定轴36左前侧的滑块32上间隔固定设有限位块34,摆杆33的尾端套装在固定轴36上并可绕固定轴36水平旋转,且当摆杆33绕固定轴向左水平转动与限位块34抵触在一起时,摆杆与左端滑轨之间的夹角度数大于90°。The
铰接组件中设有驱使摆杆33绕固定轴36向左水平转动与限位块抵触在一起的拉力件,拉力件为拉簧35,拉簧35的一端固定在摆杆的中部,拉簧35的另一端固定在摆杆33左侧的滑块32上,拉簧35会驱使摆杆33绕固定轴36向母线折弯机构方向水平旋转,使摆杆33与限位34块抵触在一起。The hinge assembly is provided with a tension member that drives the
如图5、图6所示,当通过母线折弯机构对母线4进行折弯,使母线4的两侧均向凸模21侧弯曲时,位于凸模21右侧的母线会与摆杆33的顶端顶触在一起,此时摆杆33与摆杆33外侧母线之间夹角度数大于90°,由于摆杆33与摆杆33左侧滑轨31的夹角大于90°,且滑轨31的设置方向与母线折弯机构相垂直,所以当通过母线折弯机构使母线继续弯曲时,母线会压迫驱使顶杆33顶端绕固定轴36沿母线向外旋转滑动滑出母线,使母线4与摆杆33的杆身顶触在一起,当母线折弯完成后,凹模驱动机构23会带动凹模22复位,当母线4失去凸模21与凹模22之间的作用力时,母线摆推机构中拉簧35会驱使受母线4压迫绕固定轴36向右转动的摆杆32复位,即拉簧35会拉动摆杆33绕固定轴36向做转动与限位块34抵触在一起,在拉簧35驱动摆杆33复位的同时,由于母线4失去了凸模21与凹模22之间的作用力处于静止状态,摆杆33会向左将折弯完成的母线从母线摆推机构中推出,并滑出工作台,与现有人工将母线移出工作平台的方式相比较,母线摆推机构节约了人工将母线移出工作平台的时间,加快了母线加工的速度,提高了工作效率,并降低了人工成本,并且本实施例装置在使用时,可以根据待加工母线的长度,调整母线摆推机构中滑块的位置,实母线在弯曲过程中会与母线摆推机构中摆杆的顶端接触,且摆杆顶端与摆杆外侧母线之间夹角度数大于90°。As shown in FIGS. 5 and 6 , when the
实施例2Example 2
实施例2与实施例1的区别在于所述摆杆的顶端水平设有滑轮。The difference between Embodiment 2 and
如图7所示,摆杆的顶端通过销轴水平固定有滑轮5,滑轮5可绕销轴水平转动,当通过母线折弯机构对母线4进行折弯,使母线4的两侧均向凸模21侧弯曲时,位于凸模21右侧的母线会与摆杆33的顶端滑轮5的外环面顶触在一起,当通过母线折弯机构使母线继续弯曲时,母线会压迫驱使顶杆33的滑轮5绕固定轴36沿母线向外旋转转动滑出母线,使母线4与摆杆33的杆身顶触在一起,与实施例1相比,本实施例摆杆33顶端的滑轮在沿母线滑动时,会驱使滑轮绕销轴转动,从而降低了摆杆33与母线之间的摩擦力,减少了摆杆母线的磨损,提高了母线的加工质量。As shown in Figure 7, the top of the pendulum rod is fixed with a
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