CN212091748U - Evaporative mixer - Google Patents

Evaporative mixer Download PDF

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Publication number
CN212091748U
CN212091748U CN202020632517.3U CN202020632517U CN212091748U CN 212091748 U CN212091748 U CN 212091748U CN 202020632517 U CN202020632517 U CN 202020632517U CN 212091748 U CN212091748 U CN 212091748U
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agitator
anchor frame
stirring shaft
axial flow
flow
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李晓峰
董小姣
尹燕生
韩仲平
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Zibo Kai Chi Chemical Equipment Manufacturing Co ltd
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Zibo Kai Chi Chemical Equipment Manufacturing Co ltd
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Abstract

本实用新型公开了蒸发混合式搅拌器,包括搅拌轴、锚框式搅拌器、轴流搅拌器、固定套和固定销,所述搅拌轴的底端处焊接有锚框式搅拌器,所述搅拌轴的中端处安装有固定套,所述固定套上焊接有轴流搅拌器。本实用新型中低速径流加轴流搅拌器,可使所搅拌的物料在径向流动中心1/2部位进行轴向流动,从而克服锚框式以径向,推进式以轴向为主的缺点,使物料搅拌更加均匀,从而提高蒸发率,缩小操作时间成本。

Figure 202020632517

The utility model discloses an evaporative mixing type stirrer, comprising a stirring shaft, an anchor frame type stirrer, an axial flow stirrer, a fixing sleeve and a fixing pin. The bottom end of the stirring shaft is welded with an anchor frame type stirrer. A fixed sleeve is installed at the middle end of the stirring shaft, and the axial flow agitator is welded on the fixed sleeve. The medium and low-speed radial flow plus axial flow agitator of the utility model can make the material to be stirred to flow axially at the 1/2 part of the radial flow center, thereby overcoming the shortcomings of the anchor frame type being radial and the propulsion type being mainly axial. , so that the material is stirred more evenly, thereby increasing the evaporation rate and reducing the operating time cost.

Figure 202020632517

Description

蒸发混合式搅拌器Evaporative mixer

技术领域technical field

本实用新型涉及搅拌器技术领域,具体为蒸发混合式搅拌器。The utility model relates to the technical field of agitators, in particular to an evaporative mixing type agitator.

背景技术Background technique

搅拌是通过搅拌器发生某种循环,使得溶液中的气体、液体甚至悬浮的颗粒得以混合均匀。而为了达到这一目的,需要通过强制对流、均匀混合的器件来实现,即搅拌器的内部构件。搅拌是有机制备实验中常用的一项操作,目的是能使反应物间充分混合避免由于反应物浓度不均匀局部过大,受热不均匀,导致副反应的发生或有机物分解。通过搅拌,使反应物充分混合、受热均匀,缩短反应时间,提高反应产率。Stirring is some kind of circulation through the stirrer, so that the gas, liquid and even suspended particles in the solution can be mixed evenly. In order to achieve this purpose, it needs to be achieved by means of forced convection and uniform mixing, that is, the internal components of the stirrer. Stirring is a commonly used operation in organic preparation experiments. The purpose is to fully mix the reactants to avoid the occurrence of side reactions or the decomposition of organic substances due to the uneven concentration of the reactants and the uneven heating. By stirring, the reactants are fully mixed and heated evenly, the reaction time is shortened, and the reaction yield is improved.

搅拌器的类型有机械搅拌器、气流搅拌器和超声波搅拌器等,其中食品工业应用以机械搅拌机械为主,包括平浆式搅拌器、旋浆式搅拌器、涡轮式搅拌器、特种搅拌器(锚式搅拌器、鼠笼式搅拌器、行星式搅拌器)、打蛋机或调和机。(1)平直叶桨式搅拌器:低速时,水平环流型,层流区操作。高速时,径流型。有挡板时,功率准数明显上升,为上下循环流,湍流加强,适用于低黏度液的混合、分散、固体悬浮、传热、液相反应等过程。(2)涡轮式搅拌器:搅拌器流型为径向流,在有挡板时以桨叶为界形成上下两个循环流。具有高剪切力和较大的循环能力,其中直叶开启涡轮式剪切力最大,弯叶开启涡轮式剪切力最小,斜叶开启涡轮剪切力居中。直叶开启涡轮更适合于分散操作过程。弯叶排出性能好,桨叶不易磨损,更适合于固体悬浮、固体溶解。所以涡轮式搅拌器是操作过程适用范围最广的搅拌器。(3)打蛋机或调和机:通过自身搅拌浆的高速旋转(70~270r/rain)、强制搅打,使得被搅拌物料充分接触与剧烈摩擦,以实现对物料的混合、乳化、充气及排除部分水分的作用,从而满足某些食品特殊加工工艺的要求,如生产充气奶糖、冰淇淋的充气、砂型奶糖的搅拌打砂等。打蛋机或调和机有立式、卧式之分。立式打蛋机的结构:它由搅拌器、容器、传动装置及容器升降机构等组成。其工作过程为:电机把动力传到传动装置,再传到搅拌器,搅拌器与容器之间产生一定规律的相对运动,使物料得到搅拌。立式打蛋机的搅拌器由搅拌头和搅拌桨两部分组成。①搅拌头:搅拌头的作用是使搅拌浆在容器内形成一定规律的运动轨迹。包括两种方式:一种是容器不动,搅拌头带动搅拌桨作行星式运动;另一种是容器安装在转动头上,搅拌头偏心安装于靠近容器壁处作固定转动。②搅拌浆:有三种形式,分别为钩形、拍形和筐形The types of mixers include mechanical mixers, airflow mixers and ultrasonic mixers. Among them, mechanical mixers are mainly used in food industry applications, including flat paddle mixers, propeller mixers, turbine mixers, and special mixers. (anchor mixer, squirrel cage mixer, planetary mixer), egg beater or blender. (1) Straight blade paddle agitator: at low speed, horizontal circulation type, laminar flow area operation. At high speed, runoff type. When there is a baffle, the power factor increases significantly, it is an upper and lower circulating flow, and the turbulent flow is enhanced. It is suitable for mixing, dispersing, solid suspension, heat transfer, liquid phase reaction and other processes of low viscosity liquid. (2) Turbine agitator: The flow pattern of the agitator is radial flow, and when there is a baffle plate, the upper and lower circulating flows are formed with the paddle as the boundary. It has high shear force and large circulation capacity, among which the straight blade opening turbine shear force is the largest, the curved blade opening turbine shear force is the smallest, and the inclined blade opening turbine shear force is in the middle. Straight-blade open turbines are more suitable for decentralized operation. The curved blade has good discharge performance, the blade is not easy to wear, and is more suitable for solid suspension and solid dissolution. Therefore, the turbo mixer is the mixer with the widest range of operation. (3) Egg beater or blender: Through the high-speed rotation (70-270r/rain) of its own stirring paddle and forced stirring, the material to be stirred is fully contacted and rubbed violently, so as to realize the mixing, emulsification, aeration and It can eliminate the effect of some water, so as to meet the requirements of special food processing technology, such as the production of aerated toffee, the aeration of ice cream, and the stirring and sanding of sand-type toffee. There are vertical and horizontal types of egg beaters or blenders. The structure of the vertical egg beater: it consists of a mixer, a container, a transmission device and a container lifting mechanism. The working process is as follows: the motor transmits the power to the transmission device, and then to the agitator, and a certain regular relative movement occurs between the agitator and the container, so that the material is stirred. The mixer of the vertical egg beater consists of a mixing head and a mixing paddle. ① Stirring head: The function of the stirring head is to make the stirring slurry form a certain regular movement track in the container. There are two ways: one is that the container does not move, and the stirring head drives the stirring paddle to make planetary motion; the other is that the container is installed on the rotating head, and the stirring head is eccentrically installed near the wall of the container for fixed rotation. ②Mixing paddle: There are three forms, namely hook shape, beat shape and basket shape

现有的框式搅拌器都是以推进式轴向为主,在搅拌的过程中效率低下,存在搅拌不均匀的缺点。The existing frame-type agitators are mainly propelled axially, and the efficiency is low during the stirring process, and there is a disadvantage of uneven stirring.

实用新型内容Utility model content

本实用新型的目的在于提供蒸发混合式搅拌器,解决了背景技术提出的技术问题。The purpose of the utility model is to provide an evaporative mixing agitator, which solves the technical problems raised by the background technology.

为实现上述目的,本实用新型提供如下技术方案:蒸发混合式搅拌器,包括搅拌轴、锚框式搅拌器、轴流搅拌器、固定套和固定销,所述搅拌轴的底端处焊接有锚框式搅拌器,所述搅拌轴的中端处安装有固定套,所述固定套上焊接有轴流搅拌器。In order to achieve the above purpose, the utility model provides the following technical solutions: an evaporative mixing agitator, including a stirring shaft, an anchor frame agitator, an axial flow agitator, a fixing sleeve and a fixing pin, and the bottom end of the stirring shaft is welded with In the anchor frame type agitator, a fixing sleeve is installed at the middle end of the mixing shaft, and an axial flow agitator is welded on the fixing sleeve.

优选的,所述固定套位于搅拌轴的二分之一处。Preferably, the fixed sleeve is located at half of the stirring shaft.

优选的,所述轴流搅拌器共设有三个,三个轴流搅拌器呈圆形阵列分布。Preferably, there are three axial flow agitators in total, and the three axial flow agitators are distributed in a circular array.

优选的,所述搅拌轴的顶端焊接有固定销。Preferably, the top of the stirring shaft is welded with a fixing pin.

与现有技术相比,本实用新型的有益效果如下:Compared with the prior art, the beneficial effects of the present utility model are as follows:

本实用新型中低速径流加轴流搅拌器,可使所搅拌的物料在径向流动中心1/2部位进行轴向流动;从而克服锚框式以径向,推进式以轴向为主的缺点,使物料搅拌更加均匀,从而提高蒸发率,缩小操作时间成本。The medium and low-speed radial flow plus axial flow agitator of the utility model can make the material to be stirred to flow axially at the 1/2 part of the radial flow center; thus, the shortcomings of the anchor frame type being radial and the propulsion type being mainly axial are overcome. , so that the material is stirred more uniformly, thereby increasing the evaporation rate and reducing the operating time cost.

附图说明Description of drawings

图1为本实用新型结构主视结构示意图;Fig. 1 is the main view structure schematic diagram of the structure of the utility model;

图2为本实用新型结构俯视结构示意图。FIG. 2 is a schematic top view of the structure of the utility model.

图中:1、搅拌轴;2、锚框式搅拌器;3、轴流搅拌器;4、固定套;5、固定销。In the figure: 1. Stirring shaft; 2. Anchor frame agitator; 3. Axial flow agitator; 4. Fixing sleeve; 5. Fixing pin.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

请参阅图1至图2,本实用新型提供蒸发混合式搅拌器技术方案:蒸发混合式搅拌器,包括搅拌轴1、锚框式搅拌器2、轴流搅拌器3、固定套4和固定销5,所述搅拌轴1的底端处焊接有锚框式搅拌器2,所述搅拌轴1的中端处安装有固定套4,所述固定套4上焊接有轴流搅拌器3。Please refer to FIGS. 1 to 2 , the present utility model provides a technical solution for an evaporative hybrid agitator: an evaporative hybrid agitator includes a stirring shaft 1, an anchor frame agitator 2, an axial flow agitator 3, a fixing sleeve 4 and a fixing pin 5. An anchor frame type agitator 2 is welded at the bottom end of the stirring shaft 1 , a fixing sleeve 4 is installed at the middle end of the stirring shaft 1 , and an axial flow agitator 3 is welded on the fixing sleeve 4 .

所述固定套4位于搅拌轴1的二分之一处;所述轴流搅拌器3共设有三个,三个轴流搅拌器3呈圆形阵列分布;所述搅拌轴1的顶端焊接有固定销5。The fixed sleeve 4 is located at one-half of the stirring shaft 1; there are three axial flow stirrers 3 in total, and the three axial flow stirrers 3 are distributed in a circular array; the top of the stirring shaft 1 is welded with Fixing pin 5.

工作原理:轴流搅拌器3在中低速下进行转动的时候,可使所搅拌的物料在径向流动中心1/2部位进行轴向流动;从而克服锚框式搅拌器2以径向,推进式以轴向为主的缺点,使物料搅拌更加均匀,从而提高蒸发率,缩小操作时间成本。Working principle: When the axial flow agitator 3 rotates at a medium and low speed, the material to be stirred can flow axially in the 1/2 part of the radial flow center; thus, it can overcome the anchor frame type agitator 2 to advance radially. The disadvantage of the axial-based type is that the material is stirred more uniformly, thereby increasing the evaporation rate and reducing the operating time and cost.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.

Claims (4)

1. Evaporation hybrid agitator includes (mixing) shaft (1), anchor frame agitator (2), axial compressor agitator (3), fixed cover (4) and fixed pin (5), its characterized in that: the welding of bottom department of (mixing) shaft (1) has anchor frame formula agitator (2), fixed cover (4) are installed to the middle-end department of (mixing) shaft (1), the welding has axial compressor agitator (3) on fixed cover (4).
2. The evaporative hybrid mixer as defined in claim 1, wherein: the fixed sleeve (4) is positioned at one half part of the stirring shaft (1).
3. The evaporative hybrid mixer as defined in claim 1, wherein: the number of the axial flow stirrers (3) is three, and the three axial flow stirrers (3) are distributed in a circular array.
4. The evaporative hybrid mixer as defined in claim 1, wherein: the top welding of (mixing) shaft (1) has fixed pin (5).
CN202020632517.3U 2020-04-24 2020-04-24 Evaporative mixer Expired - Fee Related CN212091748U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114713074A (en) * 2022-03-08 2022-07-08 浙江仰业精密设备有限公司 High-strength mixing and stirring device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114713074A (en) * 2022-03-08 2022-07-08 浙江仰业精密设备有限公司 High-strength mixing and stirring device

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