CN212077374U - Warm-keeping skin-friendly knitted fabric sanding machine - Google Patents
Warm-keeping skin-friendly knitted fabric sanding machine Download PDFInfo
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- CN212077374U CN212077374U CN202020626241.8U CN202020626241U CN212077374U CN 212077374 U CN212077374 U CN 212077374U CN 202020626241 U CN202020626241 U CN 202020626241U CN 212077374 U CN212077374 U CN 212077374U
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Abstract
本实用新型涉及磨毛机技术领域,尤其为一种保暖亲肤针织面料磨毛机,包括磨毛机主体、砂皮磨毛辊以及静电吸附板,所述磨毛机主体底部固定安装有站脚,所述磨毛机主体一侧开设有进布口,所述进布口处安装有第一固定架,所述第一固定架上安装有两组传布辊,所述磨毛机主体另一侧开设有出布口,所述出布口处安装有第二固定架,所述第二固定架上安装有收布辊,所述第二固定架背部安装有第一电机,所述第一电机的输出端通过联轴器与收布辊相连接,所述磨毛机主体背部开设有两个管道出口,所述磨毛机主体背部底端固定安装有电机支撑板,所述电机支撑板上安装有第二电机,整体装置磨毛处理效率高,减轻清理强度,具有一定的推广价值。
The utility model relates to the technical field of sanding machines, in particular to a sanding machine for warm and skin-friendly knitted fabrics, which comprises a sanding machine main body, a sanding roller and an electrostatic adsorption plate. There is a cloth inlet on one side of the main body of the sander, a first fixing frame is installed at the cloth inlet, and two sets of spreading rollers are installed on the first fixing frame, and the main body of the sander is on the other side. A cloth outlet is opened on one side, a second fixing frame is installed at the cloth outlet, a cloth take-up roller is installed on the second fixing frame, a first motor is installed on the back of the second fixing frame, and the first motor is installed on the back of the second fixing frame. The output end of a motor is connected to the cloth take-up roller through a coupling, two pipe outlets are provided on the back of the main body of the sander, and a motor support plate is fixedly installed at the bottom end of the back of the main body of the sander, and the motor supports A second motor is installed on the board, and the overall device has high grinding efficiency, reduces cleaning intensity, and has certain promotion value.
Description
技术领域technical field
本实用新型涉及磨毛机技术领域,具体为一种保暖亲肤针织面料磨毛机。The utility model relates to the technical field of sanding machines, in particular to a sanding machine for warm and skin-friendly knitted fabrics.
背景技术Background technique
针织面料即是利用织针将纱线弯曲成圈并相互串套而形成的织物,针织面料与梭织面料的不同之处在于纱线在织物中的形态不同,针织分为纬编和经编,针织面料广泛应用于服装面料及里料,家纺等产品中,受到广大消费者的喜爱,针织面料在生产时为达到保暖亲肤的作用,会对针织面料进行磨毛处理,磨毛是纺织业中的一种工艺,是布料通过磨毛机和金刚砂皮的磨擦作用,使织物表面形成了一层具有短绒毛层感觉,既保留原有特性又赋予织物新的风格,增加了保暖性和柔软性,具有不掉色的特性。Knitted fabrics are fabrics formed by bending yarns into loops with knitting needles and interlocking with each other. The difference between knitted fabrics and woven fabrics lies in the different shapes of yarns in the fabric. Knitting is divided into weft knitting and warp knitting. , Knitted fabrics are widely used in clothing fabrics and linings, home textiles and other products, and are loved by consumers. In order to achieve the effect of keeping warm and skin-friendly, knitted fabrics will be sanded during production. Sanding is a textile A process in the industry is that the cloth is rubbed by the sanding machine and the emery leather, so that the surface of the fabric forms a layer of short-pile layer feeling, which not only retains the original characteristics but also gives the fabric a new style, increasing warmth and warmth. It is soft and has the characteristics of not fading.
现有的针织面料生产使用的磨毛机大多只能做到单面磨毛处理,要想做到双面磨毛,需再加工一遍,操作过程繁琐,磨毛处理后的面料易产生静电,影响后续加工,且磨毛处理时会产生细绒毛,污染工作环境,因此需要一种保暖亲肤针织面料磨毛机对上述问题做出改善。Most of the existing sanding machines used in the production of knitted fabrics can only be sanded on one side. To achieve double-sided sanding, it needs to be processed again. The operation process is cumbersome, and the sanded fabric is prone to static electricity. It affects subsequent processing, and fine fluff will be produced during sanding, which will pollute the working environment. Therefore, a warm and skin-friendly knitted fabric sanding machine is needed to improve the above problems.
实用新型内容Utility model content
本实用新型的目的在于提供一种保暖亲肤针织面料磨毛机,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a warm and skin-friendly knitted fabric sanding machine, so as to solve the problems raised in the above background technology.
为实现上述目的,本实用新型提供如下技术方案:To achieve the above object, the utility model provides the following technical solutions:
一种保暖亲肤针织面料磨毛机,包括磨毛机主体、砂皮磨毛辊以及静电吸附板,所述磨毛机主体底部固定安装有站脚,所述磨毛机主体一侧开设有进布口,所述进布口处安装有第一固定架,所述第一固定架上安装有两组传布辊,所述磨毛机主体另一侧开设有出布口,所述出布口处安装有第二固定架,所述第二固定架上安装有收布辊,所述第二固定架背部安装有第一电机,所述第一电机的输出端通过联轴器与收布辊相连接,所述磨毛机主体背部开设有两个管道出口,所述磨毛机主体背部底端固定安装有电机支撑板,所述电机支撑板上安装有第二电机,所述第二电机的输出端固定安装有主动轮,所述磨毛机主体内部安装有两组旋转轴,所述旋转轴外侧固定套接有砂皮磨毛辊,所述旋转轴一端延伸至磨毛机主体背部固定安装有第一从动轮,每组所述旋转轴上的第一从动轮均通过第一皮带传动连接,每组靠近第二电机的所述旋转轴上均固定安装有第二从动轮,所述第二从动轮与主动轮通过第二皮带传动连接,所述砂皮磨毛辊一侧设有静电吸附板,所述静电吸附板和两组旋转轴的上下两端均设有导布辊,所述磨毛机主体内部顶端和底端均安装有吸毛斗,所述吸毛斗背部安装有出毛管,所述出毛管一端穿过管道出口固定安装有三通阀,所述三通阀一端与吸风机的吸风口固定连接,所述吸风机的出风口固定连接有集毛箱。A warm and skin-friendly knitted fabric shaving machine, comprising a shaving machine main body, a sand leather shaving roller and an electrostatic adsorption plate, a stand foot is fixedly installed at the bottom of the shaving machine main body, and a side of the shaving machine main body is provided with A cloth inlet, a first fixing frame is installed at the cloth inlet, two sets of distribution rollers are installed on the first fixing frame, and a cloth outlet is opened on the other side of the main body of the sander, and the cloth outlet is installed on the first fixing frame. A second fixing frame is installed at the mouth, a cloth collecting roller is installed on the second fixing frame, a first motor is installed on the back of the second fixing frame, and the output end of the first motor is connected to the cloth collecting through a coupling. The rollers are connected, two pipe outlets are provided on the back of the main body of the sander, a motor support plate is fixedly installed at the bottom end of the back of the main body of the sander, and a second motor is installed on the motor support plate, and the second motor is installed on the motor support plate. A driving wheel is fixedly installed at the output end of the motor, two sets of rotating shafts are installed inside the main body of the sanding machine, a sanding roller is fixedly sleeved on the outside of the rotating shaft, and one end of the rotating shaft extends to the main body of the sanding machine A first driven wheel is fixedly installed on the back, the first driven wheel on each group of the rotating shaft is connected by a first belt drive, and each group of the rotating shaft close to the second motor is fixedly installed with a second driven wheel, The second driven wheel and the driving wheel are connected by a second belt drive. An electrostatic adsorption plate is provided on one side of the sanding roller, and cloth guides are provided on the upper and lower ends of the electrostatic adsorption plate and the two sets of rotating shafts. The top and bottom ends of the main body of the sander are equipped with a hair suction hopper, and the back of the hair suction hopper is installed with a capillary tube, one end of the capillary tube is fixedly installed with a three-way valve through the pipe outlet, and one end of the three-way valve is It is fixedly connected with the air suction port of the suction fan, and the air outlet of the suction fan is fixedly connected with a hair collecting box.
优选的,所述第一固定架和第二固定架与磨毛机主体通过螺栓固定连接。Preferably, the first fixing frame and the second fixing frame are fixedly connected with the main body of the sander by bolts.
优选的,每组所述旋转轴均设有四个,且一组旋转轴和砂皮磨毛辊组成正面磨毛机构,另一组旋转轴和砂皮磨毛辊组成反面磨毛机构。Preferably, each set of the rotating shafts is provided with four, and one set of the rotating shafts and the sanding rollers constitute the front surface grinding mechanism, and the other set of the rotating shafts and the sanding rollers constitute the reverse surface grinding mechanism.
优选的,所述吸毛斗呈喇叭状。Preferably, the hair suction hopper is trumpet-shaped.
优选的,所述出毛管为L型结构。Preferably, the capillary outlet has an L-shaped structure.
优选的,所述传布辊的两端与第一固定架均通过轴承座相连接,所述旋转轴和导布辊的两端与磨毛机主体均通过轴承座相连接,所述收布辊的两端与第二固定架通过轴承座相连接。Preferably, both ends of the spreading roller are connected to the first fixing frame through bearing seats, both ends of the rotating shaft and the cloth guide roller are connected to the main body of the sander through bearing seats, and the cloth take-up roller The two ends of the bracket are connected with the second fixing frame through the bearing seat.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
1.本实用新型中,通过设置的两组旋转轴,一组旋转轴和砂皮磨毛辊组成正面磨毛机构,另一组旋转轴和砂皮磨毛辊组成反面磨毛机构,通过砂皮磨毛辊和针织面料进行摩擦,可使针织面料双面都形成短绒毛层,提高针织面料的保暖性和柔软性,且每组旋转轴上安装的第一从动轮通过第一皮带传动连接,第二电机的输出端安装的主动轮与每组相近的旋转轴上的第二从动轮通过第二皮带传动连接,通过一个电机进行驱动,优化结构,方便使用。1. In the present utility model, through the two sets of rotating shafts provided, one set of rotating shafts and sanding rollers form a front surface grinding mechanism, and another group of rotating shafts and sanding rollers form a reverse grinding mechanism. The friction between the leather sanding roller and the knitted fabric can make both sides of the knitted fabric form a short pile layer, which improves the warmth and softness of the knitted fabric, and the first driven wheel installed on each set of rotating shafts is connected by the first belt drive , the driving wheel installed on the output end of the second motor is connected with the second driven wheel on each group of similar rotating shafts through the second belt drive, and is driven by a motor, which optimizes the structure and is convenient to use.
2.本实用新型中,通过设置的静电吸附板,磨毛处理后的针织面料在导布辊的传导下会通过静电吸附板,在静电吸附板的吸附作用在清除针织面料上的静电,即避免针织面料吸附绒毛,同时避免电荷累计到一定程度引发火灾。2. In the present utility model, through the electrostatic adsorption plate provided, the knitted fabric after sanding will pass through the electrostatic adsorption plate under the conduction of the cloth guide roller, and the adsorption of the electrostatic adsorption plate acts to remove the static electricity on the knitted fabric, that is, Avoid knitted fabrics from attracting fluff, and at the same time avoid accumulating electric charges to a certain extent to cause fires.
3.本实用新型中,通过设置的吸毛斗,吸毛斗呈喇叭状,加大吸毛的面积,通过磨毛机主体内部顶端和底端均设有吸毛斗,能有效的对产生的细绒毛进行清理,收集在集毛箱内,避免细绒毛污染工作环境,减轻清理强度。3. In the present utility model, the hair suction hopper is in the shape of a horn, and the area of the hair suction is enlarged. The top and bottom ends of the main body of the sander are provided with a hair suction hopper, which can effectively remove the fine fluff produced. Clean and collect in the wool collection box to avoid the fine fluff polluting the working environment and reduce the cleaning intensity.
附图说明Description of drawings
图1为本实用新型整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present utility model;
图2为本实用新型背视图;Fig. 2 is the back view of the utility model;
图3为本实用新型吸风机和集毛箱结构示意图。FIG. 3 is a schematic structural diagram of the suction fan and the wool collecting box of the present invention.
图中:1-磨毛机主体、2-站脚、3-第一固定架、4-传布辊、5-进布口、6-吸毛斗、7-旋转轴、8-砂皮磨毛辊、9-导布辊、10-静电吸附板、11-出布口、12-第二固定架、13-收布辊、14-第一电机、15-管道出口、16-第一从动轮、17-第一皮带、18-第二从动轮、19-电机支撑板、20-第二电机、21-主动轮、22-第二皮带、23-出毛管、24-三通阀、25-吸风机、26-集毛箱。In the picture: 1- the main body of the sanding machine, 2- feet, 3- the first fixing frame, 4- spreading roller, 5- feeding port, 6- suction bucket, 7- rotating shaft, 8- sanding roller , 9-Guide roller, 10-Electrostatic adsorption plate, 11-Cloth outlet, 12-Second fixing frame, 13-Cloth take-up roller, 14-First motor, 15-Pipe outlet, 16-First driven wheel, 17-First belt, 18-Second driven wheel, 19-Motor support plate, 20-Second motor, 21-Drive wheel, 22-Second belt, 23-Outlet pipe, 24-Three-way valve, 25-Suction Fan, 26-collection box.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例,基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. For example, based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
请参阅图1-3,本实用新型提供一种技术方案:Please refer to Figures 1-3, the utility model provides a technical solution:
一种保暖亲肤针织面料磨毛机,包括磨毛机主体1、砂皮磨毛辊8以及静电吸附板10,磨毛机主体1底部固定安装有站脚2,磨毛机主体1一侧开设有进布口5,进布口5处安装有第一固定架3,第一固定架3上安装有两组传布辊4,传布辊4的两端与第一固定架3均通过轴承座相连接,磨毛机主体1另一侧开设有出布口11,出布口11处安装有第二固定架12,第一固定架3和第二固定架12与磨毛机主体1通过螺栓固定连接,第二固定架12上安装有收布辊13,收布辊13的两端与第二固定架12通过轴承座相连接,第二固定架12背部安装有第一电机14,第一电机14的输出端通过联轴器与收布辊13相连接,磨毛机主体1背部开设有两个管道出口15,磨毛机主体1背部底端固定安装有电机支撑板19,电机支撑板19上安装有第二电机20,第二电机20的输出端固定安装有主动轮21,磨毛机主体1内部安装有两组旋转轴7,旋转轴7外侧固定套接有砂皮磨毛辊8,每组旋转轴7均设有四个,且一组旋转轴7和砂皮磨毛辊8组成正面磨毛机构,另一组旋转轴7和砂皮磨毛辊8组成反面磨毛机构,旋转轴7一端延伸至磨毛机主体1背部固定安装有第一从动轮16,每组旋转轴7上的第一从动轮16均通过第一皮带17传动连接,每组靠近第二电机20的旋转轴7上均固定安装有第二从动轮18,第二从动轮18与主动轮21通过第二皮带22传动连接,砂皮磨毛辊8一侧设有静电吸附板10,静电吸附板10和两组旋转轴7的上下两端均设有导布辊9,旋转轴7和导布辊9的两端与磨毛机主体1均通过轴承座相连接,磨毛机主体1内部顶端和底端均安装有吸毛斗6,吸毛斗6呈喇叭状,吸毛斗6背部安装有出毛管23,出毛管23为L型结构,出毛管23一端穿过管道出口15固定安装有三通阀24,三通阀24一端与吸风机25的吸风口固定连接,吸风机25的出风口固定连接有集毛箱26。A warm and skin-friendly knitted fabric sanding machine, comprising a sanding machine
本实用新型工作流程:使用时,将针织面料通过传布辊4和导布辊9进入磨毛机内部,通过一组旋转轴7和砂皮磨毛辊8组成正面磨毛机构,另一组旋转轴7和砂皮磨毛辊8组成反面磨毛机构,通过砂皮磨毛辊8和针织面料进行摩擦,可使针织面料双面都形成短绒毛层,提高针织面料的保暖性和柔软性,且每组旋转轴7上安装的第一从动轮16通过第一皮带17传动连接,第二电机20的输出端安装的主动轮21与每组相近的旋转轴7上的第二从动轮18通过第二皮带22传动连接,通过一个电机进行驱动,优化结构,磨毛处理后的针织面料在导布辊9的传导下会通过静电吸附板10,在静电吸附板10的吸附作用在清除针织面料上的静电,即避免针织面料吸附绒毛,同时避免电荷累计到一定程度引发火灾,通过磨毛机主体1内部顶端和底端均设有吸毛斗6,能有效的对产生的细绒毛进行清理,收集在集毛箱26内,避免细绒毛污染工作环境,减轻清理强度,处理后的针织面料通过收布辊13进行收卷,整体装置磨毛处理效率高,减轻清理强度,具有一定的推广价值。The working process of the utility model: when in use, the knitted fabric enters the sanding machine through the spreading
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113026281A (en) * | 2021-02-25 | 2021-06-25 | 何苗 | Widely-used textile processing device with heat dissipation and dust prevention performance |
| CN119800637A (en) * | 2025-03-17 | 2025-04-11 | 海宁纺织机械有限公司 | Sanding machine based on high-pressure air |
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2020
- 2020-04-23 CN CN202020626241.8U patent/CN212077374U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113026281A (en) * | 2021-02-25 | 2021-06-25 | 何苗 | Widely-used textile processing device with heat dissipation and dust prevention performance |
| CN113026281B (en) * | 2021-02-25 | 2023-01-24 | 湖南省众拓服装有限公司 | Widely-used textile processing device with heat dissipation and dust prevention performance |
| CN119800637A (en) * | 2025-03-17 | 2025-04-11 | 海宁纺织机械有限公司 | Sanding machine based on high-pressure air |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A warm and skin friendly knitted fabric sanding machine Effective date of registration: 20231122 Granted publication date: 20201204 Pledgee: Zhejiang Hecheng Rural Commercial Bank Co.,Ltd. Pledgor: Jiaxing Silk Crown Textile Co.,Ltd. Registration number: Y2023980066838 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20201204 Pledgee: Zhejiang Hecheng Rural Commercial Bank Co.,Ltd. Pledgor: Jiaxing Silk Crown Textile Co.,Ltd. Registration number: Y2023980066838 |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20201204 |
