CN212075567U - Carrier type material conveying system - Google Patents

Carrier type material conveying system Download PDF

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Publication number
CN212075567U
CN212075567U CN202020410149.8U CN202020410149U CN212075567U CN 212075567 U CN212075567 U CN 212075567U CN 202020410149 U CN202020410149 U CN 202020410149U CN 212075567 U CN212075567 U CN 212075567U
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China
Prior art keywords
carrier
conveying
feeding
control
lifting
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Active
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CN202020410149.8U
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Chinese (zh)
Inventor
蒋辛未
燕庆云
张松
钟自强
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Tanac Automation Co Ltd
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Tanac Automation Co Ltd
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Priority to CN202020410149.8U priority Critical patent/CN212075567U/en
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Abstract

A carrier type material conveying system comprises a conveying mechanism, a feeding positioning mechanism, a first carrier lifting mechanism, a second carrier lifting mechanism and a first carrier incoming material control device and a second carrier incoming material control device. The conveying mechanism comprises a feeding area, a discharging area and a feeding area. The feeding positioning mechanism comprises a feeding ejector. The first carrier lifting mechanism and the second carrier lifting mechanism have the same structure and comprise a rack, an inserting rod and a connecting plate. The first and second carrier feeding control devices comprise proximity sensors for sensing the distance between the ears and outputting control signals when the distance between the ears and the proximity sensors is less than or equal to a set distance. The carrier type material conveying system can continuously exchange materials, so that the processing equipment can process the materials without intermittence, and the automatic processing of the processing equipment is facilitated.

Description

Carrier type material conveying system
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to a carrier type material conveying system.
Background
As is well known, a motor coil includes a magnetic core, and a wire wound around the magnetic core. For stator motor coils, they typically include a plurality of magnetic cores, typically 12. Therefore, when the plurality of motor coils are wound simultaneously, the plurality of motor coils are generally operated in a semi-automatic manner and have a plurality of main shafts at the same time, and therefore, a plurality of materials need to be wound at one time during feeding. However, all come the material loading by the manual work at present, specifically, during the material loading, need the manual work to place a plurality of materials in the tool that sets up on the main shaft one by one, simultaneously, after motor coil is around establishing the completion, also need the manual work to put back the charging tray around establishing the motor coil who completes, thereby lead to whole work discontinuity to stop, make fundamentally to accelerate the progress of wire winding operation, on the other hand, artifical manual material loading or unloading also make extravagant manpower, increase the cost of labor, and make when wire winding is inefficient, also can not satisfy large batch production demand.
Disclosure of Invention
In view of the above, the present invention provides a carrier type material conveying system conducive to automation, so as to meet the above-mentioned needs.
A material transport system for transporting and positioning material placed on a carrier. The carrier comprises a carrying disc, at least two bosses which are arranged on the carrying disc along the width direction of the carrying disc respectively, and at least two jacks which are arranged on the bosses respectively. Carrier formula material conveying system includes a conveying mechanism, one sets up pan feeding positioning mechanism on the conveying mechanism sets up the first carrier lifting mechanism and the second carrier lifting mechanism of conveying mechanism both sides, and set up on the conveying mechanism and with first, second carrier lifting mechanism matched with first, second carrier supplied materials controlling means. The conveying mechanism is provided with a feeding area, a discharging area and a feeding area arranged between the feeding area and the discharging area. The feeding positioning mechanism comprises a feeding ejector head arranged between the feeding area and the feeding area. The first carrier lifting mechanism and the second carrier lifting mechanism have the same structure and comprise a frame, two positioning pins for inserting the insertion holes and a connecting plate arranged between the frame and the insertion rods. The first and second carrier feeding control devices comprise a proximity sensor for sensing the distance between the first and second carriers and outputting a control signal when the distance between the first and second carriers and the proximity sensor is less than or equal to a set distance. The feeding ejector head extends out or retracts according to the control signals of the first carrier feeding control device and the second carrier feeding control device to control the carriers to enter, and enters the feeding area according to the instruction of the control information.
Furthermore, the conveying mechanism comprises an alternating current speed reducing motor and two conveying chains driven by the alternating current speed reducing motor, and the servo motor drives the conveying chains to work according to the control information of the first carrier feeding control device and the second carrier feeding control device.
Further, the feeding top is arranged between the two conveying chains.
Further, carrier formula material conveying system still includes a ejection of compact positioning mechanism, ejection of compact positioning mechanism includes an ejection of compact top, and a drive the second driver of ejection of compact top, the second driver drive ejection of compact top makes reciprocating motion.
Further, conveying mechanism includes the conveying chain of two interval settings, ejection of compact top sets up between two conveying chain.
Further, the length of the loading area is 2 times of the length of the carriers so as to simultaneously place two carriers in the loading area.
Furthermore, the carrier lifting mechanism further comprises two guide rods arranged on the rack, and the connecting plate penetrates through the guide rods and slides along the guide rods.
Further, carrier lifting mechanism still includes one and sets up limiting plate on the guide arm, the connecting plate is in the activity between frame and the limiting plate.
Compared with the prior art, the utility model provides a carrier formula material conveying system is including conveying mechanism, pan feeding positioning mechanism, first, second carrier supplied materials controlling means and first, second carrier lifting mechanism, and set up the pan feeding district on the conveying mechanism, and the material loading district works as the material loading district has during the carrier, the whole control signal that export the material loading district of first, second carrier supplied materials controlling means has the material, pan feeding positioning mechanism prevents that the carrier that is in the pan feeding district from getting into the material loading district. Meanwhile, the carrier is provided with two jacks, the first carrier lifting mechanism and the second carrier lifting mechanism are provided with two insertion rods, when the insertion rods are inserted into the jacks, the corresponding carriers can be lifted or pulled back, and the carriers in the feeding area cannot enter the feeding area under the prevention of the feeding positioning mechanism. And after the coil of the material on the finished carrier is wound, the first carrier incoming material control device and the second carrier incoming material control device output control information to enable the carrier loaded with the finished coil to be wound to flow out, and meanwhile, the carrier in the feeding area flows into the feeding area, so that the feeding can be exchanged continuously, the processing equipment does not need to process the material intermittently, and the automatic processing of the processing equipment is facilitated.
Drawings
Fig. 1 is a schematic structural diagram of a carrier-type material conveying system according to the present invention.
Fig. 2 is a schematic structural diagram of a first carrier lifting mechanism of the carrier-type material conveying system in fig. 1.
Fig. 3 is a schematic structural diagram of a first carrier incoming material control device of the carrier-type material conveying system in fig. 1.
Detailed Description
Specific examples of the present invention will be described in further detail below. It should be understood that the description herein of embodiments of the invention is not intended to limit the scope of the invention.
Fig. 1 to fig. 3 are schematic structural views of a carrier-type material conveying system according to the present invention. The carrier material delivery system is used for delivering and positioning materials placed on a carrier. In order to do benefit to carrier formula material conveying system carries right the carrier is carried and is gone up and down, as shown in fig. 1, the carrier includes one carries a dish 11, at least two sets up respectively carry dish 11 along its ascending ear 12 of width direction to and at least two setups respectively jack 13 on ear 12. In the present embodiment, the boat 11 is provided with two bosses 12 along each of both sides in the width direction thereof, and one insertion hole 13 is provided on each boss 12.
The carrier type material conveying system comprises a conveying mechanism 20, a feeding positioning mechanism 30 arranged on the conveying mechanism 20, a first carrier lifting mechanism 40 and a second carrier lifting mechanism 50 which are arranged on two sides of the conveying mechanism 20, and first and second carrier incoming material control devices 60 and 70 which are arranged on the conveying mechanism 20 and matched with the first and second carrier lifting mechanisms 40 and 50. It is contemplated that the vehicle-type material conveying system may further include other functional modules, such as assembly components, electrical connection components, and control devices, such as a single chip, etc., which are well known in the art and will not be described in detail herein.
The conveying mechanism 20 structurally comprises two conveying chains 21 arranged at intervals, and an alternating current speed reducing motor (not shown) for driving the conveying chains 21 to move. It is of course conceivable that the conveying means 20 also comprises a base, bearings or the like, which is prior art and will not be described in further detail here. The carriers are mounted on the conveying chain 21 to be driven by the conveying chain to advance. The ac gear motor drives the conveying chain 21 to operate according to the control information of the first and second vehicle incoming material control devices 60 and 70, and the operation principle will be described in detail below. Functionally, the conveying means 20 comprises an inlet zone 23, an outlet zone 24, and two loading zones 25 arranged between the inlet zone 23 and the outlet zone 24. As the name implies, the material of the carriers of the inlet zone 23 is the material to be processed and the material on the carriers of the outlet zone 24 is the material that has been processed. The carriers in the loading area 25 are lifted and lowered by the first and second carrier lifting mechanisms 40 and 50 to process the materials on the carriers. The effect of providing two feeding areas 25 is to improve production efficiency, i.e. for a six-axis winding machine, unprocessed and processed materials can be alternately placed on the two feeding areas 25 for material replacement, so that the length of the feeding areas is 2 times the length of the carriers for placing two carriers simultaneously on the feeding areas
The feeding positioning mechanism 30 includes a feeding abutting head 31 interposed between the two conveying chains 21, and a first driver 32 for driving the feeding abutting head 31 to reciprocate. The feeding low-top head 31 is arranged between the two conveying chains 21 and moves up and down under the driving of the first driver 32 to stop or release the carrier. The first driver 32 may be a cylinder, which drives the feeding abutting head 31 to reciprocate according to the control information of the first and second carrier feeding control devices 60, 70. The feeding abutting head 31 extends or retracts according to the control information of the first and second carrier feeding control devices 60 and 70 to control the carriers to enter the feeding area 25 according to the instruction of the control information.
The first and second carrier lifting mechanisms 40 and 50 have the same structure and operation principle, and the structure and operation principle of the first carrier lifting mechanism 40 are only described as an example. The first carrier lifting mechanism 40 includes two frames 41 fixedly disposed on a machine platform, four insertion rods 42 for inserting the insertion holes 13, two connection plates 43 disposed between the frames 41 and the insertion rods 42, two sets of guide rods 44 for guiding the connection plates 43 to slide, and two driving cylinders 45 disposed on the frames 41 for driving the connection plates 43 to reciprocate. The two frames 41 are respectively disposed on two sides of the conveying mechanism 20 along the width direction, and can be configured as a flat plate structure according to actual needs. The position and size of the insertion rod 42 are set according to the position and size of the insertion hole 13 on the carrier, and the insertion rod 42 can be inserted into the corresponding insertion hole 13. The connecting plate 43 is used for arranging the insert rod 42 and is connected with the output of the driving cylinder 45 through a connecting rod. It is conceivable that the two webs 43 are connected together using a connecting rod (not shown) in order to keep the two webs 43 in synchronous movement. The guide bar 44 is fixed to the frame 41 and serves to guide the sliding direction of the connection plate 43 so that the insertion bar 42 can be accurately inserted into the insertion hole 13. The driving cylinder 45 drives the connecting plate 43 to reciprocate according to the control information of the first and second vehicle incoming material control devices 60 and 70, and the operation principle thereof will be described in detail below. The first carrier lifting mechanism 40 further includes a limit plate 46 disposed on the guide bar 44. The movement of the connecting plate 43 between the frame 41 and the stopper plate 46 limits the sliding distance of the connecting plate 43.
The first and second carrier incoming material control devices 60 and 70 have the same structure and operation principle, and only the first carrier incoming material control device 60 is used to describe the structure and operation principle. The first carrier feeding control device 60 includes a substrate 61 disposed on the conveying mechanism 20, two proximity sensors 62 disposed on two sides of the substrate 61, and two positioning devices 63 disposed on two sides of the substrate 61. The substrate 61 is fixed to the conveying mechanism 20, and is disposed along the width direction of the conveying mechanism 20 such that two proximity sensors 62 are disposed on both sides of the conveying mechanism 20 in the width direction. The proximity sensor 62 is a conventional technology, and is used for detecting and sensing a distance between the proximity sensor 62 and the ear 12 of the carrier, and when the distance between the ear 12 and the proximity sensor 62 is smaller than or equal to a set distance, the proximity sensor 62 outputs a control command to control the operation states of the feeding positioning mechanism 30, the first carrier lifting mechanism 40 and the second carrier lifting mechanism 50. The positioning device 63 includes an actuator 631 disposed on the base plate 61, and a positioning rod 632 driven by the actuator 631 to reciprocate.
The carrier material transport system further includes a discharge positioning mechanism 80. The discharging positioning mechanism 80 comprises a discharging abutting head 81 arranged between the two conveying chains and a second driver for driving the discharging abutting head 81. The structure and the working principle of the discharging positioning mechanism 80 and the feeding positioning mechanism 30 are the same, and are not described herein again. The second driver 82 drives the discharging abutting head 81 to reciprocate.
During operation, a carrier is first placed on the conveying mechanism 20, at this time, the distance between the first and second carrier incoming material control devices 60 and 70 and the ear 12 of the carrier is sensed by the distance sensor 62, and the first and second carrier incoming material control devices 60 and 70 drive the first and second carrier lifting mechanisms 40 and 50 to lift the carrier to a position where a manipulator of a winding machine can grab. At this time, the distance sensor 60 of the first carrier feeding control device 60 senses that the distance between the first carrier feeding control device 60 and the ear 12 of the carrier is greater than the set distance, so as to output a signal to the feeding positioning mechanism 30 to prevent the material from entering the feeding area 25. When the winding is completed, the first and second carrier lifting mechanisms 40 and 50 deliver the carriers onto the conveying mechanism 20. At this time, since the distance sensor 62 senses that the distance between the ear 12 of the carrier and the feeding positioning mechanism is less than or equal to the set distance, the distance sensor outputs a control command to enable the feeding positioning mechanism 80 and the discharging positioning mechanism 80 to enable the wound materials to flow out, and enable the materials which are not wound to enter the feeding area 25 again to enter the next cycle. It is naturally conceivable that the technical skill of the present invention is to edit the program by using the control information outputted from the first and second carrier incoming material control devices 60 and 70 to respectively edit the working states of the first and second carrier lifting mechanisms 40 and 50 and the outgoing and incoming material positioning mechanisms 30 and 80, that is, the technical skill of the present invention should be the prior art, that is, the skilled person can use the existing programming language to edit the workflow as long as the present invention is understood.
Compared with the prior art, the utility model provides a carrier formula material conveying system is including conveying mechanism 20, pan feeding positioning mechanism 30, first, second carrier supplied materials controlling means 60, 70 and first, second carrier lifting mechanism 40, 50, and set up pan feeding district 23 on the conveying mechanism 20 to and material loading district 25 works as material loading district 25 has during the carrier, first, second carrier supplied materials controlling means 60, 70 all output material loading district 25 have the control signal of material, pan feeding positioning mechanism 30 prevents the carrier that is in pan feeding district 23 to get into material loading district 25. Meanwhile, because the carrier has two insertion holes 23, and the first and second carrier lifting mechanisms 40 and 50 have two insertion rods 42, when the insertion rods 42 are inserted into the insertion holes 23, the corresponding carrier can be lifted or pulled back, and the carrier in the feeding area 23 cannot enter the feeding area 25 under the prevention of the feeding positioning mechanism 30. After the winding of the coil of the material on the carrier is completed, the first and second carrier incoming material control devices 60 and 70 output control information to make the carrier carrying the completed coil winding flow out, and simultaneously the carrier in the feeding area flows into the feeding area 25, so that the feeding can be continuously exchanged, and the processing equipment does not need to intermittently process the material, thereby being beneficial to realizing the automatic processing of the processing equipment.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the scope of the present invention, and any modifications, equivalents or improvements that are within the spirit of the present invention are intended to be covered by the following claims.

Claims (8)

1. A vehicle material transport system for transporting and positioning material placed on a vehicle, comprising: the carrier comprises a carrying disc, at least two bosses which are respectively arranged on the carrying disc along the width direction of the carrying disc, and at least two jacks which are respectively arranged on the bosses, the carrier type material conveying system comprises a conveying mechanism, a feeding positioning mechanism arranged on the conveying mechanism, a first carrier lifting mechanism and a second carrier lifting mechanism which are arranged on two sides of the conveying mechanism, and a first carrier incoming material control device and a second carrier incoming material control device which are arranged on the conveying mechanism and matched with the first carrier lifting mechanism and the second carrier lifting mechanism, the conveying mechanism is provided with a feeding area, a discharging area and a feeding area which is arranged between the feeding area and the discharging area, the feeding positioning mechanism comprises a feeding ejector head which is arranged between the feeding area and the feeding area, and the first carrier lifting mechanism and the second carrier lifting mechanism have the same structure and comprise a frame, the first carrier feeding control device and the second carrier feeding control device comprise proximity sensors which are used for sensing the distance between the first carrier feeding control device and the boss and outputting control signals when the distance between the boss and the proximity sensors is smaller than or equal to a set distance, and the feeding ejector head extends out or retracts according to the control information of the first carrier feeding control device and the second carrier feeding control device so as to control the carriers to enter the feeding area according to the instruction of the control information.
2. The vehicular material conveying system according to claim 1, wherein: the conveying mechanism comprises an alternating current speed reducing motor and two conveying chains driven by the alternating current speed reducing motor, and the alternating current speed reducing motor drives the conveying chains to work according to control information of the carrier feeding control device.
3. The vehicular material conveying system according to claim 2, wherein: the feeding top is arranged between the two conveying chains.
4. The vehicular material conveying system according to claim 1, wherein: the carrier type material conveying system further comprises a discharging positioning mechanism, the discharging positioning mechanism comprises a discharging ejector head and a second driver for driving the discharging ejector head, and the second driver drives the discharging ejector head to do reciprocating motion.
5. The vehicular material conveying system according to claim 4, wherein: the conveying mechanism comprises two conveying chains which are arranged at intervals, and the discharging top is arranged between the two conveying chains.
6. The vehicular material conveying system according to claim 1, wherein: the conveyor chain of the loading zone must be such that it is possible to place two carriers simultaneously, in order to reduce the switching time between the two carriers.
7. The vehicular material conveying system according to claim 1, wherein: the first carrier lifting mechanism and the second carrier lifting mechanism further comprise two guide rods arranged on the rack, and the connecting plate penetrates through the guide rods and slides along the guide rods.
8. The vehicular material transfer system according to claim 7, wherein: the carrier lifting mechanism further comprises a limiting plate arranged on the guide rod, and the connecting plate is in the range of movement between the rack and the limiting plate.
CN202020410149.8U 2020-03-26 2020-03-26 Carrier type material conveying system Active CN212075567U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202020410149.8U CN212075567U (en) 2020-03-26 2020-03-26 Carrier type material conveying system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202020410149.8U CN212075567U (en) 2020-03-26 2020-03-26 Carrier type material conveying system

Publications (1)

Publication Number Publication Date
CN212075567U true CN212075567U (en) 2020-12-04

Family

ID=73565013

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202020410149.8U Active CN212075567U (en) 2020-03-26 2020-03-26 Carrier type material conveying system

Country Status (1)

Country Link
CN (1) CN212075567U (en)

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