CN212073661U - Suspension arrangement structure of power system of mining dump truck - Google Patents

Suspension arrangement structure of power system of mining dump truck Download PDF

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CN212073661U
CN212073661U CN202020339409.7U CN202020339409U CN212073661U CN 212073661 U CN212073661 U CN 212073661U CN 202020339409 U CN202020339409 U CN 202020339409U CN 212073661 U CN212073661 U CN 212073661U
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suspension
dump truck
power system
pressure
mining dump
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王岩
邱照强
林祥亮
王林
张松
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Lingong Heavy Machinery Co Ltd
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Lingong Group Jinan Heavy Machinery Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本申请涉及一种矿用自卸车动力系统悬置布置结构,属于工程机械动力悬置领域,它包括发动机组,发动机组通过第一悬置座与车架连接,第一悬置座设置四个;电机,电机通过第二悬置座与车架连接,第二悬置座设置三个,其中,电机靠近发动机组的一侧设置两个第二悬置座,远离发动机组的一侧设置一个第二悬置座,三个第二悬置座呈三角形排布;它能够减少悬置点的设置,节省发动系统固定的时间,同时本申请通过前四点悬置加后三点悬置的方式,能够将电机和与电机相连的变速箱的整体质心与悬置点重合,这样能够在减少悬置点的同时还能保证支撑和悬置效果。

Figure 202020339409

The application relates to a suspension arrangement structure of a power system of a mining dump truck, belonging to the field of power suspension of construction machinery. ; motor, the motor is connected with the frame through the second suspension seat, and three second suspension seats are arranged, wherein, two second suspension seats are arranged on the side of the motor close to the engine group, and one second suspension seat is arranged on the side away from the engine group The second suspension seat, the three second suspension seats are arranged in a triangle; it can reduce the setting of the suspension points and save the time for fixing the engine system. In this way, the overall center of mass of the motor and the gearbox connected to the motor can be coincident with the mounting point, so that the support and mounting effect can be ensured while reducing the mounting point.

Figure 202020339409

Description

一种矿用自卸车动力系统悬置布置结构A kind of suspension arrangement structure of power system of mining dump truck

技术领域technical field

本实用新型涉及工程机械动力悬置技术领域,尤其涉及一种矿用自卸车动力系统悬置布置结构。The utility model relates to the technical field of power suspension of construction machinery, in particular to a suspension arrangement structure of a power system of a mining dump truck.

背景技术Background technique

矿用自卸车中的动力系统是工程机械的心脏,其负责整个工程机械的整个动力输出。矿用自卸车与其他非工程机械的区别就是工作环境非常恶劣,这也就迫使矿用自卸车的动力系统的抗振效果要比非工程机械的动力系统的抗振效果突出。对于动力系统的抗振一般是通过布置悬置方式来实现的,主要体现在发动机的悬置。现有矿用自卸车的动力系统主要是发动机直接带动变速箱的形式,并且其采用的悬置形式也主要是四点悬置或三点悬置的方式,四点悬置的方式顺从效果不太理想,当车架变形时,有的悬置点会发生错位,使得发动机或悬置支架受力过大而造成破坏;三点悬置虽然顺从效果好,但是稳定性和受力平衡性不太理想,因此需要设计一种新型的动力悬置布置方式来解决上述问题。The power system in the mining dump truck is the heart of the construction machinery, which is responsible for the entire power output of the entire construction machinery. The difference between mining dump trucks and other non-construction machinery is that the working environment is very harsh, which forces the anti-vibration effect of the power system of mining dump trucks to be more prominent than that of non-construction machinery. The anti-vibration of the power system is generally achieved by arranging the mount, which is mainly reflected in the mount of the engine. The power system of the existing mining dump truck is mainly in the form of the engine directly driving the gearbox, and the mounting form it adopts is mainly four-point mounting or three-point mounting, and the four-point mounting method has no compliance effect. It is ideal. When the frame is deformed, some mounting points will be dislocated, causing the engine or the mounting bracket to be overstressed and causing damage. Although the three-point mounting has a good compliance effect, the stability and force balance are not good. It is too ideal, so it is necessary to design a new type of power mount arrangement to solve the above problems.

需要说明的是,上述内容属于发明人的技术认知范畴,并不必然构成现有技术。It should be noted that the above content belongs to the technical cognition category of the inventor, and does not necessarily constitute the prior art.

实用新型内容Utility model content

本申请是为了改变现有技术矿用自卸车动力系统为四点悬置加四点悬置的方式,从而减少发动机系统悬置点的设置,同时还能够解决现有悬置点的排布方式导致电机与变速箱的质点与悬置点不重合而降低受力最大处减振效果的问题,故而,设计一种矿用自卸车动力系统悬置布置结构,其具体为:The purpose of this application is to change the method of four-point mounting plus four-point mounting for the power system of the mining dump truck in the prior art, thereby reducing the setting of mounting points of the engine system, and at the same time, it can also solve the arrangement of the existing mounting points. The problem is that the mass points of the motor and the gearbox do not coincide with the mounting points, which reduces the vibration reduction effect at the maximum force. Therefore, a mounting structure of the power system of the mining dump truck is designed, which is specifically as follows:

一种矿用自卸车动力系统悬置布置结构,动力系统设置于矿用自卸车的车架,悬置布置结构设置于动力系统与矿用自卸车的车架之间,动力系统包括发动机组、电机和变速箱,电机连接于发动机组与变速箱之间;悬置布置结构包括:A suspension arrangement structure of a power system of a mining dump truck. The power system is arranged on a frame of the mining dump truck. The suspension arrangement structure is arranged between the power system and the frame of the mining dump truck. The power system includes an engine group, a The motor and the gearbox, the motor is connected between the engine block and the gearbox; the suspension arrangement includes:

四个第一悬置座,第一悬置座设置于发动机组与矿用自卸车的车架之间;Four first suspension seats, the first suspension seats are arranged between the engine block and the frame of the mining dump truck;

三个第二悬置座,三个第二悬置座设置于电机与矿用自卸车的车架之间,电机靠近发动机组的一侧设置两个第二悬置座,远离发动机组的一侧设置一个第二悬置座,三个第二悬置座呈三角形排布。优选的,三个第二悬置座呈等腰三角形排布。Three second suspension seats, three second suspension seats are arranged between the motor and the frame of the mining dump truck, two second suspension seats are arranged on the side of the motor close to the engine group, and one side is far from the engine group. A second suspension seat is arranged on the side, and three second suspension seats are arranged in a triangle. Preferably, the three second suspension seats are arranged in an isosceles triangle.

优选的,上述第一悬置座与第二悬置座结构相同。Preferably, the first suspension seat and the second suspension seat have the same structure.

进一步优选的,第一悬置座包括:Further preferably, the first suspension seat includes:

第一缓冲件;the first buffer;

第二缓冲件,第二缓冲件为柔性缓冲件,第二缓冲件包裹于第一缓冲件外围;the second buffer member, the second buffer member is a flexible buffer member, and the second buffer member is wrapped around the periphery of the first buffer member;

上连接座,上连接座与发动机组连接,且上连接座还与第二缓冲件连接;an upper connecting seat, the upper connecting seat is connected with the engine block, and the upper connecting seat is also connected with the second buffer member;

下连接座,下连接座与车架连接,且下连接座还与第二缓冲件连接。The lower connecting seat is connected with the frame, and the lower connecting seat is also connected with the second buffer piece.

进一步优选的,第一缓冲件包括:Further preferably, the first buffer member includes:

第一承压件,第一承压件沿其轴向截面形状为凸字型;a first pressure-bearing member, the shape of the first pressure-bearing member is a convex shape along its axial cross-section;

弹簧,弹簧套设于第一承压件的凸出圆柱外壁,弹簧自由状态下的长度大于第一承压件的凸出高度;a spring, the spring is sleeved on the protruding cylindrical outer wall of the first pressure-bearing member, and the length of the spring in a free state is greater than the protruding height of the first pressure-bearing member;

第二承压件,第二承压件沿其轴向截面形状为凹字型,第二承压件的凹台处包裹弹簧的外围,第二承压件能够通过压缩弹簧相对第一承压件移动。The second pressure-bearing member, the second pressure-bearing member has a concave shape along its axial cross-sectional shape, and the concave platform of the second pressure-bearing member wraps the periphery of the spring, and the second pressure-bearing member can be pressed against the first pressure-bearing member through the compression spring Piece moves.

优选的,第二承压件的开口端面具有承压部。Preferably, the open end face of the second pressure-receiving member has a pressure-receiving portion.

优选的,承压部与第一承压件之间设有缓冲垫。Preferably, a buffer pad is provided between the pressure-bearing portion and the first pressure-bearing member.

优选的,第二缓冲件为橡胶垫。Preferably, the second buffer member is a rubber pad.

本实用新型采用上述技术方案能够减少悬置点的设置,节省发动系统固定的时间,同时本申请通过前四点悬置加后三点悬置的方式,能够将电机和与电机相连的变速箱的整体质心与悬置点重合,这样能够在减少悬置点的同时还能保证支撑和悬置效果,悬置点与质心重合还能够使得悬置点在受力最大处进行支撑,提高支撑和减振效果。By adopting the above technical solution, the utility model can reduce the setting of mounting points and save the fixing time of the engine system. At the same time, the present application can connect the motor and the gearbox connected to the motor by means of the front four-point mounting and the rear three-point mounting. The overall center of mass coincides with the mounting point, which can reduce the number of mounting points and at the same time ensure the support and mounting effect. Vibration damping effect.

附图说明Description of drawings

图1为本实用新型的立体图;Fig. 1 is the perspective view of the utility model;

图2为本实用新型的主视图;Fig. 2 is the front view of the utility model;

图3为图2的仰视图;Fig. 3 is the bottom view of Fig. 2;

图4为图1中I中的放大图;Fig. 4 is the enlarged view in I among Fig. 1;

图5为第一缓冲件和第二缓冲件的结构示意图。FIG. 5 is a schematic structural diagram of the first buffer member and the second buffer member.

图中,1、发动机组,2、第一悬置座,201、上连接座,202、下连接座,203、第二缓冲件,204、第一缓冲件,204a、第二承压件,204b、弹簧,204c、承压部,204d、缓冲垫,204e、第一承压件,3、电机,4、第二悬置座。In the figure, 1, the engine block, 2, the first suspension seat, 201, the upper connecting seat, 202, the lower connecting seat, 203, the second buffer member, 204, the first buffer member, 204a, the second pressure bearing member, 204b, spring, 204c, pressure-bearing part, 204d, buffer pad, 204e, first pressure-bearing member, 3, motor, 4, second suspension seat.

具体实施方式Detailed ways

为能清楚说明本方案的技术特点,下面通过具体实施方式并结合附图,对本实用新型进行详细阐述。In order to clearly illustrate the technical features of the present solution, the present utility model will be described in detail below through specific embodiments and in conjunction with the accompanying drawings.

另外,在本发明的描述中,需要理解的是,术语“中心”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In addition, in the description of the present invention, it should be understood that the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal" "," "top", "bottom", "inner", "outer", "axial", "radial", "circumferential", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings , is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.

如图1-5所示,一种矿用自卸车动力系统悬置布置结构,动力系统设置在矿用自卸车的车架上,悬置布置结构设置在动力系统与矿用自卸车的车架之间,用于缓冲和减震。动力系统包括发动机组、电机和变速箱,电机连接在发动机组与变速箱之间,用于传递动力,包括发动机组1和电机3,发动机组1包括发动机和与发动机相连的发电机,发动机输出的动力一方面能够为矿用自卸车提供动力,另一方面还能够提供给发电机用于发电,发动机与发电机作为一个整体设置在矿用自卸车的车架上,整个发动机组1通过四个第一悬置座2连接在车架上,发电机与电机3电连接,使得发电机为电机3供电,电机3再带动变速箱为为整个机械提供动力,电机3与变速箱为整体设置在车架上,电机3与变速箱通过三个第二悬置座4设置在车架上,三个第二悬置4座中的两个设置在靠近发动机组1的一侧,另外一个设置在远离发动机组1的一侧,远离发动机组1一侧的第二悬置座同时用于固定电机与变速箱,三个第二悬置座形成三角布置,这样就形成前端四点悬置、后端三点悬置的布置形式,一则,不仅减少了悬置点的设置数量,节省空间占用,同时还节省二则,还能够使得变速箱与电机3的整体质心落在悬置点上,这样能够在减少悬置点的前提下,保证良好的支撑、减振效果。As shown in Figure 1-5, a suspension arrangement structure of the power system of a mining dump truck, the power system is arranged on the frame of the mining dump truck, and the suspension arrangement structure is arranged on the power system and the frame of the mining dump truck between, for cushioning and shock absorption. The power system includes an engine block, a motor and a gearbox. The motor is connected between the engine block and the gearbox for power transmission. It includes an engine block 1 and a motor 3. The engine block 1 includes an engine and a generator connected to the engine. The engine output On the one hand, it can provide power for the mining dump truck, and on the other hand, it can also provide power to the generator for power generation. The engine and the generator are arranged on the frame of the mining dump truck as a whole. A first suspension seat 2 is connected to the frame, and the generator is electrically connected to the motor 3, so that the generator supplies power to the motor 3, and the motor 3 drives the gearbox to provide power for the entire machine, and the motor 3 and the gearbox are integrally set On the frame, the motor 3 and the gearbox are arranged on the frame through three second suspension seats 4, two of the three second suspension seats 4 are arranged on the side close to the engine block 1, and the other one is arranged on the frame. On the side away from the engine block 1, the second mount on the side away from the engine block 1 is used to fix the motor and the gearbox at the same time, and the three second mounts form a triangular arrangement, thus forming a front-end four-point mount, The arrangement of the rear three-point mounting, first, not only reduces the number of mounting points, saves space, but also saves two, and can also make the overall center of mass of the gearbox and the motor 3 fall on the mounting point , which can ensure a good support and vibration reduction effect on the premise of reducing the mounting point.

进一步的,为了保证电机3及变速箱的受力平衡,将三个第二悬置座4呈等腰三角形排布,这样能够保证电机3及变速箱在前后两侧的受力不平衡而发生侧翻。Further, in order to ensure the force balance of the motor 3 and the gearbox, the three second suspension seats 4 are arranged in an isosceles triangle, which can ensure that the motor 3 and the gearbox are not balanced by the force on the front and rear sides. roll over.

进一步的,在本实施例中,第一悬置座2与第二悬置座4结构相同,其中,第一悬置座2包括第一缓冲件204、第二缓冲件203、上连接座201和下连接座202,第二缓冲件203为柔性缓冲件,优选为橡胶垫,橡胶垫价格便宜还能满足需要,第二缓冲件203包裹在第一缓冲件204的外围,上连接座201与发动机组1连接,且上连接座201还与第二缓冲件203通过螺钉固连;下连接座202与车架连接,且下连接座202还与第二缓冲件203通过螺钉连接,如此,当由发动机组1或电机3传递的振动先经由第二缓冲件203进行缓冲,然后再经由第一缓冲件204进行缓冲,这样双重缓冲大大提高了减振效果;另外,第二缓冲件203设置为柔性,这样使得第一缓冲件204能够与第二缓冲件203配合,第一缓冲件204能够起支撑和骨架的作用,同时还能起缓冲的作用。Further, in this embodiment, the first suspension base 2 has the same structure as the second suspension base 4 , wherein the first suspension base 2 includes a first buffer member 204 , a second buffer member 203 , and an upper connecting seat 201 and the lower connecting seat 202, the second buffering member 203 is a flexible buffering member, preferably a rubber pad. The engine block 1 is connected, and the upper connecting seat 201 is also fixedly connected with the second buffer member 203 by screws; the lower connecting seat 202 is connected with the frame, and the lower connecting seat 202 is also connected with the second buffer member 203 by screws. In this way, when The vibration transmitted by the engine block 1 or the motor 3 is first buffered by the second buffer member 203, and then buffered by the first buffer member 204, so the double buffering greatly improves the vibration reduction effect; in addition, the second buffer member 203 is set to Flexibility, so that the first buffer member 204 can cooperate with the second buffer member 203, and the first buffer member 204 can function as a support and a framework, and can also play a buffer function.

进一步的,第一缓冲件204包括第一承压件204e、弹簧204b和第二承压件204a,第一承压件204e沿其轴向截面形状为凸字型,弹簧204b套设在第一承压件204e的凸出圆柱的外壁,弹簧204b自由状态下的长度大于第一承压件204e的凸出高度,第二承压件204a沿其轴向截面形状为凹字型,第二承压件204a的凹台处包裹弹性的外围,第二承压件204a能够通过压缩弹簧204b相对第一承压件移动。Further, the first buffer member 204 includes a first pressure-bearing member 204e, a spring 204b and a second pressure-bearing member 204a. The first pressure-bearing member 204e has a convex shape along its axial cross-section, and the spring 204b is sleeved on the first pressure-bearing member 204e. The outer wall of the protruding cylinder of the pressure-bearing member 204e, the length of the spring 204b in the free state is greater than the protruding height of the first pressure-bearing member 204e, the second pressure-bearing member 204a is concave-shaped along its axial cross-sectional shape, and the second bearing The concave platform of the pressing member 204a wraps an elastic periphery, and the second pressing member 204a can move relative to the first pressing member through the compression spring 204b.

或者,在其他可替换的实施例中,上述第一缓冲件204也可采用缓冲器。Alternatively, in other alternative embodiments, the above-mentioned first buffer member 204 may also adopt a buffer.

进一步的,第二承压件204a的开口端面具有承压部204c,这样能够减小第二承压件204a的端面与第一承压件204e的端面在接触时的接触应力,防止在使用一段时间后,第二承压件204a发生变形,或者第二承压件204a发生磨损严重的问题。Further, the open end face of the second pressure-bearing member 204a has a pressure-bearing portion 204c, which can reduce the contact stress when the end face of the second pressure-bearing member 204a and the end face of the first pressure-bearing member 204e are in contact, preventing the use of a period of time. After time, the second pressure-bearing member 204a is deformed, or the second pressure-bearing member 204a suffers from serious wear.

进一步的,为了更进一步的防止承压部204c与第一承压件204e之间发生磨损,在承压部204c与第一承压件204e之间设有缓冲垫204d,该缓冲垫可采用橡胶垫。Further, in order to further prevent the wear between the pressure-bearing portion 204c and the first pressure-bearing member 204e, a buffer pad 204d is provided between the pressure-bearing portion 204c and the first pressure-bearing member 204e, and the buffer pad can be made of rubber. pad.

上述具体实施方式不能作为对本实用新型保护范围的限制,对于本技术领域的技术人员来说,对本实用新型实施方式所做出的任何替代改进或变换均落在本实用新型的保护范围内。The above-mentioned specific embodiments are not intended to limit the protection scope of the present invention. For those skilled in the art, any alternative improvements or transformations made to the embodiments of the present invention fall within the protection scope of the present invention.

本实用新型未详述之处,均为本技术领域技术人员的公知技术。The parts not described in detail in the present invention are the well-known technologies of those skilled in the art.

Claims (8)

1. A suspension arrangement structure of a power system of a mining dump truck is characterized in that the power system comprises an engine unit, a motor and a gearbox, and the motor is connected between the engine unit and the gearbox; the suspension arrangement comprises:
the four first suspension seats are arranged between the engine block and a frame of the mining dump truck;
the three second suspension seats are arranged between the motor and a frame of the mining dump truck, two second suspension seats are arranged on one side, close to the engine unit, of the motor, one second suspension seat is arranged on one side, far away from the engine unit, of the motor, and the three second suspension seats are arranged in a triangular mode.
2. The mining dump truck power system suspension arrangement structure according to claim 1, wherein the three second suspension seats are arranged in an isosceles triangle.
3. The mining dump truck power system suspension arrangement structure as claimed in claim 1, wherein the first suspension seat and the second suspension seat are identical in structure.
4. The mining dump truck power system suspension arrangement as defined in claim 3, wherein the first suspension mount comprises:
a first buffer member;
the second buffer part is a flexible buffer part and wraps the periphery of the first buffer part;
the upper connecting seat is connected with the engine unit and is also connected with the second buffer piece;
and the lower connecting seat is connected with the frame and is also connected with the second buffer piece.
5. The mining dump truck power system suspension arrangement as claimed in claim 4, wherein the first buffer comprises:
the first bearing part is in a convex shape along the axial section of the first bearing part;
the spring is sleeved on the outer wall of the protruding cylinder of the first pressure bearing piece, and the length of the spring in a free state is greater than the protruding height of the first pressure bearing piece;
the second pressure-bearing piece, the second pressure-bearing piece is the type of calligraphy for concave along its axial cross-sectional shape, the concave station department parcel of second pressure-bearing piece the periphery of spring, the second pressure-bearing piece can be through compression spring relative first pressure-bearing piece removes.
6. The mining dump truck power system suspension arrangement structure according to claim 5, characterized in that a bearing part is arranged on an opening end face of the second bearing part.
7. The mining dump truck power system suspension arrangement structure as claimed in claim 6, wherein a cushion pad is arranged between the pressure bearing part and the first pressure bearing part.
8. The mining dump truck power system suspension arrangement structure according to claim 4, wherein the second buffer is a rubber pad.
CN202020339409.7U 2020-03-18 2020-03-18 Suspension arrangement structure of power system of mining dump truck Active CN212073661U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112977036A (en) * 2021-02-23 2021-06-18 徐州徐工矿业机械有限公司 Articulated dump truck power transmission suspension system platform
CN113799588A (en) * 2021-10-19 2021-12-17 中国第一汽车股份有限公司 Vehicle power assembly suspension system and vehicle
CN116062035A (en) * 2023-01-17 2023-05-05 三一重型装备有限公司 Driving system and vehicle

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112977036A (en) * 2021-02-23 2021-06-18 徐州徐工矿业机械有限公司 Articulated dump truck power transmission suspension system platform
CN112977036B (en) * 2021-02-23 2022-04-05 徐州徐工矿业机械有限公司 Articulated dump truck power transmission suspension system platform
CN113799588A (en) * 2021-10-19 2021-12-17 中国第一汽车股份有限公司 Vehicle power assembly suspension system and vehicle
CN116062035A (en) * 2023-01-17 2023-05-05 三一重型装备有限公司 Driving system and vehicle
CN116062035B (en) * 2023-01-17 2025-04-18 三一重型装备有限公司 Drive system and vehicle

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Address after: No.2676 Kejia Road, high tech Zone, Jinan City, Shandong Province, 250104

Patentee after: Lingong Heavy Machinery Co.,Ltd.

Address before: No.2676 Kejia Road, high tech Zone, Jinan City, Shandong Province

Patentee before: LINGONG GROUP JINAN HEAVY MACHINERY Co.,Ltd.