CN212069052U - Automatic control system of pulverizer - Google Patents
Automatic control system of pulverizer Download PDFInfo
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- CN212069052U CN212069052U CN202020478686.6U CN202020478686U CN212069052U CN 212069052 U CN212069052 U CN 212069052U CN 202020478686 U CN202020478686 U CN 202020478686U CN 212069052 U CN212069052 U CN 212069052U
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Abstract
本实用新型涉及一种粉碎机自动化控制系统,具有依次连通的进料斗、粉碎室和出料储存斗;所述粉碎室的内腔边缘具有梳齿式金属片,中部设有对辊式齿刀组;所述对辊式齿刀组的转轴通过减速电机驱动转动;其特征在于:所述出料储存斗的下端具有翻板;所述翻板的外壁具有耳板,翻板位于闭合状态时,其下端超出固定板的下端位置;所述耳板与缸体固定于机架上的翻板气缸的活塞杆相连。本实用新型的出料储存斗具有翻板,通过驱动缸控制间歇储料,降低下一步骤的堵料的几率。
The utility model relates to an automatic control system for a pulverizer, which is provided with a feeding hopper, a pulverizing chamber and a discharging storage hopper which are connected in sequence; knife group; the rotating shaft of the pair of roller tooth knife group is driven to rotate by a deceleration motor; it is characterized in that: the lower end of the discharge storage bucket has a flap; the outer wall of the flap has a lug plate, and the flap is in a closed state When the lower end exceeds the lower end position of the fixing plate, the ear plate is connected with the piston rod of the turning plate cylinder whose cylinder body is fixed on the frame. The material discharge storage hopper of the utility model is provided with a flap, and the intermittent material storage is controlled by the driving cylinder, thereby reducing the probability of material blocking in the next step.
Description
技术领域technical field
本实用新型涉及粉碎设备的技术领域,特别涉及一种粉碎机自动化控制系统。The utility model relates to the technical field of pulverizing equipment, in particular to an automatic control system for a pulverizer.
背景技术Background technique
粉碎机是一种先进的细碎粉碎设备,该系列产品在吸收多种破碎机优点的基础上,充分运用冲击、剪切、相互撞击、研磨等理论精心研制出来的。粉碎机在工作时,物料在破碎腔内可得到充分而有效的细碎,产量高、能耗低、效率高、出料细碎均匀。粉碎机整个系统装有除尘装置,将生产过程中产生的粉尘污染危害降至最低,所以在使用该设备时,噪声低、无污染,操作简单、维护方便。该机器广泛应用于对易拉罐、铁皮罐、油漆桶、生铁屑、铝灰、金属镁、铁矿石等用来加工细碎的设备。重量轻、体积小、无污染、耗电少且价格低廉的特点,是一种理想的金属粉碎设备。Crusher is an advanced fine crushing equipment. This series of products is carefully developed on the basis of absorbing the advantages of various crushers and fully utilizing the theory of impact, shearing, mutual impact and grinding. When the crusher is working, the material can be fully and effectively crushed in the crushing cavity, with high output, low energy consumption, high efficiency, and uniform discharge. The whole system of the pulverizer is equipped with a dust removal device, which minimizes the harm of dust pollution during the production process. Therefore, when using this equipment, it has low noise, no pollution, simple operation and convenient maintenance. This machine is widely used in equipment for processing fine crushing cans, tin cans, paint buckets, pig iron filings, aluminum ash, metal magnesium, iron ore, etc. With the characteristics of light weight, small size, no pollution, low power consumption and low price, it is an ideal metal crushing equipment.
现有的双螺旋齿辊式对啮粉碎机在使用时存在以下弊端:The existing double helical toothed roller meshing pulverizer has the following disadvantages in use:
1、容易在料斗出口和下一环节之间发生堵料现象;1. It is easy to block the material between the outlet of the hopper and the next link;
2、连续储料和大块物料碎片增加堵料的几率;2. Continuous material storage and large material fragments increase the probability of material blocking;
3、负载不均匀且较大的情况下,电机直联皮带轮的结构无法满足其负载径向力的要求,极易造成电机轴承寿命大大缩短或转子劳损扭断。3. In the case of uneven and large load, the structure of the direct-connected pulley of the motor cannot meet the requirements of its load radial force, which is very likely to greatly shorten the life of the motor bearing or cause the rotor to be strained and twisted.
发明内容SUMMARY OF THE INVENTION
本实用新型的目的是克服现有技术存在的缺陷,提供一种可以解决堵料问题,能够抑制粉碎物的滑漏的粉碎机自动化控制系统。The purpose of the utility model is to overcome the defects existing in the prior art, and to provide an automatic control system for a pulverizer that can solve the problem of material blocking and suppress the slippage of the pulverized material.
实现本实用新型目的的技术方案是:一种粉碎机自动化控制系统,具有依次连通的进料斗、粉碎室和出料储存斗;所述粉碎室的内腔边缘具有梳齿式金属片,中部设有对辊式齿刀组;所述对辊式齿刀组的转轴通过减速电机驱动转动;其特征在于:所述出料储存斗的下端具有翻板;所述翻板的外壁具有耳板,翻板位于闭合状态时,其下端超出固定板的下端位置;所述耳板与缸体固定于机架上的翻板气缸的活塞杆相连。The technical scheme for realizing the purpose of the utility model is: an automatic control system for a pulverizer, which has a feeding hopper, a pulverizing chamber and a discharging storage hopper which are connected in sequence; A pair of roller gear cutters is provided; the rotating shaft of the pair of roller gears is driven to rotate by a deceleration motor; it is characterized in that: the lower end of the discharge storage hopper has a flap; the outer wall of the flap has a lug plate , when the flap is in the closed state, its lower end exceeds the lower end position of the fixed plate; the ear plate is connected with the piston rod of the flap cylinder whose cylinder body is fixed on the frame.
上述技术方案所述翻板的铰接端下方设有挡板。In the above technical solution, a baffle plate is provided below the hinged end of the flap.
上述技术方案所述对辊式齿刀组的刀盘上开设有齿刀安装孔;所述齿刀为齿刀片,齿刀之间通过金属环间隔,相邻的齿刀的锯齿沿同一方向旋转错开设置。In the above technical solution, the cutter head of the pair of roller cutters is provided with mounting holes for the cutters; the cutters are cutters, and the cutters are spaced by metal rings, and the teeth of adjacent cutters rotate in the same direction. Stagger settings.
上述技术方案所述减速电机与转轴之间通过梅花联轴器和液力耦合器相连。In the above technical solution, the reduction motor and the rotating shaft are connected through a plum coupling and a hydraulic coupling.
上述技术方案所述出料储存斗的下端对应的出口位置设有一侧与机架铰接的筛网;所述筛网与铰接侧相平行的一边通过锁紧装置与机架相连。In the above technical solution, the outlet position corresponding to the lower end of the discharge storage hopper is provided with a screen with one side hinged to the frame; the side of the screen parallel to the hinged side is connected to the frame through a locking device.
上述技术方案所述锁紧装置为通过紧固件与机架相连的转动拨杆。In the above technical solution, the locking device is a rotating lever connected to the frame through fasteners.
上述技术方案所述进料斗的上方滑动设有集尘罩;所述集尘罩通过气管与吸尘器相连,集尘罩的顶部通过滑块水平滑动设置于固定于大机架上的导轨内。In the above technical solution, a dust collecting hood is slidably arranged above the feeding hopper; the dust collecting hood is connected to the vacuum cleaner through an air pipe, and the top of the dust collecting hood is set in a guide rail fixed on the large frame by sliding horizontally.
上述技术方案所述大机架上安装有粉尘浓度警示器。A dust concentration warning device is installed on the large rack described in the above technical solution.
采用上述技术方案后,本实用新型具有以下积极的效果:After adopting the above-mentioned technical scheme, the utility model has the following positive effects:
(1)本实用新型梅花联轴器与液力耦合器相连接,由于梅花联轴器具有较大的轴向、径向和角向补偿能力,且采用弹性元件,耐磨耐油,承载能力大,使用寿命长,从而降低主轴振动对主电机的影响,更好的保护破碎机主电机和破碎机主轴不受损坏。(1) The plum-blossom coupling of the present utility model is connected with the hydraulic coupling. Because the plum-blossom coupling has large axial, radial and angular compensation capabilities, and adopts elastic elements, it is wear-resistant and oil-resistant, and has a large bearing capacity. , long service life, thereby reducing the impact of the main shaft vibration on the main motor, and better protecting the main motor of the crusher and the main shaft of the crusher from damage.
(2)本实用新型的翻板的铰接端下方设有挡板,避免物料扬撒至外部。(2) A baffle plate is provided below the hinged end of the flap of the present invention to prevent materials from being scattered to the outside.
(3)本实用新型的出料储存斗具有翻板,通过驱动缸控制间歇储料,降低下一步骤的堵料的几率。(3) The material discharge storage hopper of the present invention has a flap, and the intermittent material storage is controlled by the driving cylinder to reduce the probability of material blocking in the next step.
(4)本实用新型的出料储存斗的下端对应的出口位置设有一侧与机架铰接的筛网,可以过滤一些块状的大物料,一段时间后,人工拧转动拨杆至旋转90°,打开筛网,将块状的大物料卸料。(4) The outlet position corresponding to the lower end of the discharging storage hopper of the present utility model is provided with a screen mesh hinged on one side with the frame, which can filter some bulky materials. After a period of time, manually twist the rotating lever to rotate 90° , open the screen, and unload the bulky material.
(5)本实用新型的进料斗的上方滑动设有集尘罩,在一些不适合粉尘扬撒的空间内,将粉碎过程中扬起的粉收集起来。(5) A dust-collecting hood is slidably provided above the feeding hopper of the present utility model, and in some spaces unsuitable for dust scattering, the dust raised during the crushing process is collected.
附图说明Description of drawings
为了使本实用新型的内容更容易被清楚地理解,下面根据具体实施例并结合附图,对本实用新型作进一步详细的说明,其中In order to make the content of the present utility model easier to be understood clearly, the present utility model will be described in further detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein
图1为本实用新型的粉碎机的结构示意图;Fig. 1 is the structural representation of the pulverizer of the present utility model;
图2为本实用新型的实施例1的示意图;Fig. 2 is the schematic diagram of embodiment 1 of the present utility model;
图3为本实用新型的实施例2的示意图。FIG. 3 is a schematic diagram of
具体实施方式Detailed ways
(实施例1)(Example 1)
见图1和图2,本实用新型具有依次连通的进料斗1、粉碎室2和出料储存斗3;粉碎室2的内腔边缘具有梳齿式金属片4,中部设有对辊式齿刀组5;对辊式齿刀组5的转轴6通过减速电机驱动转动;出料储存斗3的下端具有翻板7;翻板7的外壁具有耳板9,翻板7位于闭合状态时,其下端超出固定板8的下端位置;耳板9与缸体固定于机架10上的翻板气缸11的活塞杆相连。翻板7的铰接端下方设有挡板12。1 and 2, the utility model has a feeding hopper 1, a pulverizing
对辊式齿刀组5的刀盘上开设有齿刀安装孔;齿刀为齿刀片,齿刀之间通过金属环间隔,相邻的齿刀的锯齿沿同一方向旋转错开设置。减速电机与转轴之间通过梅花联轴器和液力耦合器相连。The cutter head of the
出料储存斗3的下端对应的出口位置设有一侧与机架10铰接的筛网13;筛网13与铰接侧相平行的一边通过锁紧装置与机架10相连。锁紧装置为通过紧固件与机架10相连的转动拨杆。The outlet position corresponding to the lower end of the
(实施例2)(Example 2)
见图3,本实施例在实施例1的基础上,进料斗1的上方滑动设有集尘罩14;集尘罩14通过气管与吸尘器相连,集尘罩14的顶部通过滑块水平滑动设置于固定于大机架15上的导轨内;大机架15上安装有粉尘浓度警示器16;避免一些场合出现粉尘浓度过高而爆炸。Referring to Fig. 3, in this embodiment, on the basis of Embodiment 1, a
以上所述的具体实施例,对本实用新型的目的、技术方案和有益效果进行了进一步详细说明,所应理解的是,以上所述仅为本实用新型的具体实施例而已,并不用于限制本实用新型,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The specific embodiments described above further describe the purpose, technical solutions and beneficial effects of the present invention in detail. It should be understood that the above are only specific embodiments of the present invention, and are not intended to limit the present invention. In the utility model, any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims (8)
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| CN202020478686.6U CN212069052U (en) | 2020-04-03 | 2020-04-03 | Automatic control system of pulverizer |
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| CN202020478686.6U CN212069052U (en) | 2020-04-03 | 2020-04-03 | Automatic control system of pulverizer |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115990540A (en) * | 2021-10-19 | 2023-04-21 | 南京造币有限公司 | A flake metal crushing device |
-
2020
- 2020-04-03 CN CN202020478686.6U patent/CN212069052U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115990540A (en) * | 2021-10-19 | 2023-04-21 | 南京造币有限公司 | A flake metal crushing device |
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