CN212068906U - Reducing mechanism is used in fertilizer production - Google Patents
Reducing mechanism is used in fertilizer production Download PDFInfo
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- CN212068906U CN212068906U CN201922196709.4U CN201922196709U CN212068906U CN 212068906 U CN212068906 U CN 212068906U CN 201922196709 U CN201922196709 U CN 201922196709U CN 212068906 U CN212068906 U CN 212068906U
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Abstract
本实用新型涉及有机肥生产技术领域,公开了一种有机肥生产用粉碎装置,包括入料仓、粉碎仓、出料仓和脚架,入料仓分为打散仓和安装仓,安装仓能与螺旋输送机相连,打散仓开有入料口并与螺旋输送机连通;入料仓内设有打散装置,螺旋输送机转动使得打散装置的蜗杆转动,通过传动使得打散仓内的打散轮对落下的板结的有机肥原料进行打散;打散仓与粉碎仓连通,粉碎仓内设有由电机驱动的第一粉碎辊和第二粉碎辊,第一粉碎辊和第二粉碎辊相向旋转且辊面相切,粉碎仓的下方连通有出料仓。本装置上的打散轮上的打散条对板结的有机肥原料进行打散,使有机肥原料变小,避免了较大的板结块会堵住粉碎机的问题,保证了后续有机肥料的生产的顺畅性。
The utility model relates to the technical field of organic fertilizer production, and discloses a pulverizing device for organic fertilizer production, which comprises a feeding bin, a grinding bin, a discharging bin and a tripod. It can be connected with the screw conveyor, and the disintegrating bin has a feeding port and is connected with the screw conveyor; there is a dispersing device in the feeding bin, and the screw conveyor rotates to make the worm of the dispersing device rotate, and the dispersing bin is driven by transmission. The inner disintegrating wheel disintegrates the falling hardened organic fertilizer raw materials; the disintegrating bin is connected with the pulverizing bin, and the pulverizing bin is provided with a first pulverizing roller and a second pulverizing roller driven by a motor. The two pulverizing rollers rotate opposite each other and the surfaces of the rollers are tangent, and a discharging bin is connected to the bottom of the pulverizing bin. The dispersing bar on the dispersing wheel on the device disintegrates the hardened organic fertilizer raw materials, so that the organic fertilizer raw materials become smaller, avoids the problem that the larger agglomerates will block the pulverizer, and ensures the subsequent organic fertilizer. Smoothness of production.
Description
技术领域technical field
本实用新型涉及有机肥生产技术领域,特别涉及一种有机肥生产用粉碎装置。The utility model relates to the technical field of organic fertilizer production, in particular to a pulverizing device for organic fertilizer production.
背景技术Background technique
有机肥营养元素齐全,能够改良土壤,改善土壤板结,改善土壤理化性状,增强土壤保水、保肥、供肥的能力。在生产制造有机肥料时,通常使用螺旋运输机将有机肥原料运输到有机肥粉碎机内进行粉碎,然后再进行后续的搅拌混合等加工程序。螺旋运输机一般包括旋转驱动电机、运输管道、中心旋转轴和缠绕设置在中心旋转轴上的螺旋叶片。Organic fertilizers have complete nutrient elements, which can improve soil, improve soil compaction, improve soil physical and chemical properties, and enhance soil water retention, fertilizer retention, and fertilizer supply capabilities. In the production of organic fertilizers, a screw conveyor is usually used to transport the organic fertilizer raw materials into the organic fertilizer pulverizer for pulverization, and then the subsequent processing procedures such as stirring and mixing are carried out. The screw conveyor generally includes a rotary drive motor, a transportation pipeline, a central rotating shaft, and a spiral blade wound on the central rotating shaft.
有机肥粉碎机的粉碎效果直接影响着有机肥的质量和有机肥的生产效率,但在粉碎过程中,堵塞问题比较常见,经过腐熟后板结的有机肥原料在进入粉碎机时,较大的板结块会堵住粉碎机的入料口,造成粉碎机空转,不能及时粉碎有机肥原料,影响有机肥粉碎效果。The pulverization effect of the organic fertilizer pulverizer directly affects the quality of organic fertilizer and the production efficiency of organic fertilizer, but in the pulverization process, the problem of clogging is common. The block will block the feeding port of the pulverizer, causing the pulverizer to idle, unable to pulverize the organic fertilizer raw materials in time, and affecting the pulverization effect of the organic fertilizer.
实用新型内容Utility model content
本实用新型克服了现有有机肥粉碎机易被板结的有机肥原料堵塞的问题,提供了能对板结的原料进行提前打散的一种有机肥生产用粉碎装置。The utility model overcomes the problem that the existing organic fertilizer pulverizer is easily blocked by the hardened organic fertilizer raw materials, and provides a grinding device for organic fertilizer production which can break up the hardened raw materials in advance.
一种有机肥生产用粉碎装置,包括入料仓、粉碎仓、出料仓和脚架,所述入料仓分为打散仓和安装仓,所述安装仓能与螺旋输送机相连,所述打散仓与所述安装仓并排设置,所述打散仓与螺旋输送机有部分交叠,所述打散仓在交叠处开有入料口,所述安装仓通过隔板与螺旋输送机以及打散仓分隔开;A pulverizing device for organic fertilizer production, comprising a feeding bin, a pulverizing bin, a discharging bin and a tripod, the feeding bin is divided into a breaking bin and an installation bin, the mounting bin can be connected with a screw conveyor, and the The disintegrating bin and the installation bin are arranged side by side, the dispersing bin and the screw conveyor are partially overlapped, the dispersing bin is provided with a feeding port at the overlap, and the installation bin is connected to the screw through a baffle plate. The conveyor and the break-up bin are separated;
所述入料仓内设有打散装置,所述打散装置包括安装在安装仓内的蜗杆、蜗轮、第一传动轴、大齿轮、小齿轮、第二传动轴、主动轮、从动轮、皮带和位于打散仓内的打散轮,所述蜗杆的一端连接在安装仓的内壁上,另一端延伸出隔板外;所述蜗轮位于所述蜗杆的下方并与蜗轮啮合,所述蜗轮与所述大齿轮同轴固定在所述第一传动轴上,所述小齿轮位于所述大齿轮下方并与大齿轮啮合,所述小齿轮与所述主动轮同轴固定在所述第二传动轴上,所述从动轮位于所述主动轮下方,所述打散装置还包括自安装仓穿过隔板伸向打散仓的第三传动轴,所述皮带紧套于主动轮与从动轮上,所述从动轮固定在第三传动轴位于安装仓内的一部分上,所述打散轮固定在第三传动轴位于打散仓内的一部分上;所述第一传动轴、第二传动轴和第三传动轴活动连接在入料仓内壁上;所述打散轮上径向设置有多根用于打散有机肥原料的打散条;The feeding bin is provided with a dispersing device, and the dispersing device includes a worm, a worm wheel, a first transmission shaft, a large gear, a pinion, a second transmission shaft, a driving wheel, a driven wheel, The belt and the dispersing wheel located in the dispersing bin, one end of the worm is connected to the inner wall of the installation bin, and the other end extends out of the partition; the worm wheel is located below the worm and meshes with the worm wheel, the worm wheel The pinion is coaxially fixed on the first transmission shaft with the large gear, the pinion is located under the large gear and meshes with the large gear, and the pinion and the driving wheel are coaxially fixed on the second transmission shaft. On the transmission shaft, the driven wheel is located below the driving wheel, and the dispersing device further includes a third transmission shaft extending from the installation bin to the dispersing bin through the partition plate, and the belt is tightly sleeved on the driving wheel and the driven wheel. On the driving wheel, the driven wheel is fixed on a part of the third drive shaft located in the installation bin, and the dispersing wheel is fixed on a part of the third drive shaft located in the dispersing bin; the first drive shaft, the second The drive shaft and the third drive shaft are movably connected to the inner wall of the feeding bin; a plurality of dispersing bars for dispersing organic fertilizer raw materials are radially arranged on the dispersing wheel;
所述打散仓与所述粉碎仓连通,所述粉碎仓内设有由电机驱动的第一粉碎辊和第二粉碎辊,第一粉碎辊和第二粉碎辊相向旋转且辊面相切;The disintegrating bin is communicated with the pulverizing bin, and the pulverizing bin is provided with a first pulverizing roller and a second pulverizing roller driven by a motor.
所述粉碎仓的下方连通有出料仓,所述出料仓的底面固定有脚架,所述出料仓最低处开有供有机肥下落的出料口。A discharge bin is connected to the bottom of the pulverizing bin, the bottom surface of the discharge bin is fixed with a tripod, and a discharge port for the organic fertilizer to fall is opened at the lowest part of the discharge bin.
进一步的,所述第一粉碎辊和所述第二粉碎辊的辊面上均布有粉碎齿,所述第一粉碎辊的粉碎齿和第二粉碎辊的粉碎齿相互交错。Further, pulverizing teeth are evenly distributed on the roller surfaces of the first pulverizing roller and the second pulverizing roller, and the pulverizing teeth of the first pulverizing roller and the pulverizing teeth of the second pulverizing roller are staggered.
进一步的,所述出料仓内安装有过滤网,在所述出料仓的侧边设有供所述过滤网通过的开口。Further, a filter screen is installed in the discharge bin, and an opening for the filter screen to pass through is provided on the side of the discharge bin.
进一步的,所述过滤网朝向所述开口的一端设有挡板,所述挡板的大小大于所述开口的大小。Further, an end of the filter screen facing the opening is provided with a baffle, and the size of the baffle is larger than the size of the opening.
进一步的,所述挡板外侧上设有把手。Further, a handle is provided on the outer side of the baffle.
进一步的,所述出料口连通有一出料管,所述出料管呈立方体状,其大小小于所述出料仓的大小。Further, the discharge port is connected with a discharge pipe, and the discharge pipe is in the shape of a cube, and its size is smaller than the size of the discharge bin.
本实用新型通过在粉碎装置上增设打散装置,使得板结的有机肥原料在进入粉碎之前,先落入打散仓内,通过打散轮的旋转,打散轮上的打散条对板结的有机肥原料进行打散,打散后的有机肥原料变得较小,然后落入粉碎仓进行粉碎。本装置避免了较大的板结块会堵住粉碎机的问题,保证了后续有机肥料的生产的顺畅性。In the utility model, by adding a dispersing device on the pulverizing device, the hardened organic fertilizer raw materials fall into the disintegrating bin before being pulverized. The organic fertilizer raw materials are scattered, and the scattered organic fertilizer raw materials become smaller, and then fall into the crushing bin for crushing. The device avoids the problem that the larger plate agglomerates will block the pulverizer, and ensures the smoothness of the subsequent production of organic fertilizers.
附图说明Description of drawings
图1为本实用新型实施例提供的一种有机肥生产用粉碎装置的立体示意图;1 is a perspective view of a pulverizing device for the production of a kind of organic fertilizer provided by an embodiment of the present utility model;
图2为图1中安装仓的A-A向的局部剖视图;Fig. 2 is the partial cross-sectional view of the A-A direction of the installation bin in Fig. 1;
图3为图1中B-B向剖视图;Fig. 3 is B-B in Fig. 1 sectional view;
图4为图3中A处的放大图。FIG. 4 is an enlarged view of A in FIG. 3 .
附图标记包括:入料仓1、粉碎仓2、出料仓3、脚架4、蜗杆101、蜗轮102、Reference numerals include:
第一传动轴103、大齿轮104、第二传动轴105、主动轮106、从动轮107、皮带108、The
第三传动轴109、打散轮110、第一粉碎辊21、第二粉碎辊22、打散仓11、安装仓12、过滤网31、挡板32、把手33、出料管34。The
具体实施方式Detailed ways
一种有机肥生产用粉碎装置,如图1所示,包括入料仓1、粉碎仓2、出料仓3和脚架4。入料仓1、粉碎仓2、出料仓3和脚架4采用金属制成,一般采用铁,表面涂有防腐蚀涂料。A crushing device for organic fertilizer production, as shown in FIG. 1 , includes a
结合如图2所示,入料仓1分为安装仓12和打散仓11,打散仓11与安装仓12并排设置,安装仓12能与螺旋输送机相连,打散仓11与螺旋输送机有部分交叠,打散仓11在交叠处开有入料口,使得打散仓11与螺旋输送机连通,安装仓12通过隔板与螺旋输送机和打散仓11分隔开。As shown in Figure 2, the
入料仓1中设有打散装置,打散装置包括安装在安装仓12内的蜗杆101、蜗轮102、第一传动轴103、大齿轮104、小齿轮、第二传动轴105、主动轮106、从动轮107、皮带 108和位于打散仓11内的打散轮110。蜗轮102、大齿轮104、小齿轮、主动轮106、从动轮107通过轴承固定在安装仓12内。The
蜗杆101的一端通过轴承连接在安装仓12的内壁上,另一端延长伸出隔板,蜗轮102 位于蜗杆101的下方,并与蜗杆101啮合,蜗轮102与大齿轮104通过键连接同轴固定在第一传动轴103上;小齿轮位于大齿轮104的下方,并与大齿轮104啮合,实现加速。小齿轮与主动轮106通过键连接同轴固定在第二传动轴105上,从动轮107位于主动轮106 的下方,打散装置还包括自安装仓12穿过隔板伸向打散仓11的第三传动轴109,从动轮 107与第三传动轴109位于安装仓12内的一部分键连接,皮带108紧套于主动轮106和从动轮107上,打散轮110与第三传动轴109位于打散仓11内的一部分键连接,第一传动轴103、第二传动轴105和第三传动109通过轴承轴活动连接在入料仓1的内壁上。One end of the
打散轮110大体呈圆柱状,分为轮本体和打散条,多根打散条沿径向设置在轮本体的外周面上,且在轮本体的外周面上均匀分布,同时打散条互相交错排列,参差不齐,使得打散条能对下落到每个位置的原料进行打散。打散轮110位于有机肥原料下落的方向上,且打散轮110与打散仓11的内壁无较大空隙,避免有机肥原料从空隙处直接落下。打散轮可以顺时针旋转也可以逆时针旋转,在本实施例中采用顺时针旋转,顺时针旋转的打散条与下落的板结的有机肥原料做相对运动,两者的冲击的力量较大,打散条能更好的将板结的有机肥原料进行打散。The dispersing wheel 110 is generally cylindrical, and is divided into a wheel body and a dispersing bar. A plurality of dispersing bars are radially arranged on the outer peripheral surface of the wheel body, and are evenly distributed on the outer peripheral surface of the wheel body. They are staggered and uneven, so that the breaking bar can break up the raw materials that fall to each position. The dispersing wheel 110 is located in the falling direction of the organic fertilizer raw material, and there is no large gap between the dispersing wheel 110 and the inner wall of the dispersing
伸出隔板的一端蜗杆101可以通过易拆卸的联轴器与螺旋输送机中的中心旋转轴连接,螺旋输送机通过联轴器带动蜗杆101转动。螺旋输送机与打散仓11的交叠处设有侧开口,该侧开口与入料口连通,使得螺旋输送机与打散仓11连通,螺旋输送机运输的有机肥原料落入打散仓11内。蜗杆101转动使得蜗轮102转动,通过各部件的传动最后使得打散轮110转动;打散轮110旋转,打散条击打板结的有机肥原料,使其变得碎小,便于后续粉碎。并且打散装置不另外依靠电机或其他动力驱动,螺旋输送机的力矩通过蜗杆 101传送给蜗杆102,使其转动,从而使打散轮110转动,减少了生产成本。One end of the
打散仓11与粉碎仓2连通,打散后的有机肥原料落入粉碎仓内进行粉碎。The disintegrating
如图3所示,粉碎仓2内设有由电机驱动的第一粉碎辊21和第二粉碎辊22,第一粉碎辊21和第二粉碎辊22相向旋转,并通过轴承活动连接在粉碎仓2的内壁上。第一粉碎辊21和第二粉碎辊22的辊面上均布有粉碎齿,且第一粉碎辊21的粉碎齿和第二粉碎辊 22的粉碎齿相互交错,使得有机原料进入时,相向旋转且相互交错的粉碎齿对原料进行粉碎。避免有机肥原料从粉碎齿之间略过,保证下落的有机肥原料均经过第一粉碎辊21 和第二粉碎辊22的粉碎。As shown in FIG. 3 , the crushing
粉碎仓2的下方为出料仓3,出料仓3呈斗状,方便粉碎后的有机肥下落,避免堆积。在斗状的出料仓3的最低端连通有一出料管34,出料管34呈立方体状,大小小于出料仓 3的大小,使粉碎后的有机肥原料集中下落,避免四处散落,便于收集。Below the crushing
出料仓内安装有过滤网31,位于第一粉碎辊21和第二粉碎辊22的下方,过滤网31的孔径大小可根据生产的实际需要调整,在本实施例中选用孔径为2mm的过滤网。如图4 所示,出料仓3的侧边设有供过滤网31通过的开口,开口略大于过滤网31,使得过滤网 31能从该开口进入或退出,过滤网31在开口处的一端设有挡板32,挡板32能挡住该开口,防止设备运转时,粉碎有机肥原料的粉尘从该开口溢出,污染厂房环境。挡板32上还设有把手33,方便使用人员对过滤网31进行抽拉取出和放入。安装过滤网31,使得细小的有机肥原料能从出料口下落,较大的未能完全粉碎的有机肥原料被过滤网31阻挡,保证了出料的精细度。同时过滤网31能从开口处抽出,未能完全粉碎的有机肥原料能再次放入粉碎机入料仓1进行二次粉碎。A
出料仓3的底部连接有四根脚架4,脚架4一端焊接在出料仓3的底面外壁上,另一端放置在地面上,放置在地面上的一端为底座,底座的大小大于上端的大小,底座增大了受力面积,使得脚架4支撑得更加稳固。The bottom of the
本实施例的工作过程为:将蜗杆101通过联轴器与螺旋输送机中的中心旋转轴连接,螺旋输送机转动,带动蜗杆101转动,蜗杆101转动使得蜗轮102转动,蜗轮102转动带动大齿轮104转动,小齿轮也随之转动,小齿轮带动主动轮106旋转,主动轮106旋转带动皮带108,皮带108使从动轮旋转,从动轮旋转带动第三传动轴109转动,紧固于第三传动轴109上的打散轮110开始旋转。有机肥原料由于螺旋输送机的带动逐步上升,然后进入打散仓内11,落入打散轮110上,打散轮110旋转,打散条击打板结的有机肥原料,板结的有机肥原料经过击打后分散,落入粉碎仓2内,粉碎仓2内的第一粉碎辊21和第二粉碎辊22旋转,粉碎辊上的粉碎齿相互交错,落入的有机肥原料被粉碎,粉碎后的有机肥原料落下,落在过滤网31上,经过过滤网31的过滤,被粉碎的有机肥原料沿出料仓 3和出料管34排出粉碎机内,完成粉碎。The working process of this embodiment is as follows: the
以上仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型的技术方案的范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model still belong to within the scope of the technical solution of the present invention.
Claims (6)
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| CN201922196709.4U CN212068906U (en) | 2019-12-10 | 2019-12-10 | Reducing mechanism is used in fertilizer production |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114894518A (en) * | 2022-05-18 | 2022-08-12 | 安徽大学 | A sampling device for chemical fertilizer phosphorus composition detects |
| CN115475682A (en) * | 2021-05-31 | 2022-12-16 | 株式会社松井制作所 | Disintegrating machine |
-
2019
- 2019-12-10 CN CN201922196709.4U patent/CN212068906U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115475682A (en) * | 2021-05-31 | 2022-12-16 | 株式会社松井制作所 | Disintegrating machine |
| CN115475682B (en) * | 2021-05-31 | 2024-01-02 | 株式会社松井制作所 | Crushing machine |
| CN114894518A (en) * | 2022-05-18 | 2022-08-12 | 安徽大学 | A sampling device for chemical fertilizer phosphorus composition detects |
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