CN212051070U - A stacked screw type sludge dewatering machine - Google Patents
A stacked screw type sludge dewatering machine Download PDFInfo
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Abstract
本实用新型属于污泥脱水领域,尤其是一种叠螺式污泥脱水机,针对现有的叠螺式污泥脱水机在脱水段容易产生污泥堵轴现象,污泥堵轴后,叠螺体内内压增大,也会加速螺旋叶片的接触磨损,降低叠螺污泥脱水机的整体使用寿命的问题,现提出如下方案,其包括脱水箱,所述脱水箱的顶部固定连接有固定箱,所述固定箱的顶部设有进料口,所述固定箱上设有搅拌组件,所述固定箱的底部密封固定连接有出泥管,本实用新型结构合理,操作简单,通过第一电机可以使搅拌轴对污泥进行搅拌,使污泥更加均匀,防止堵塞,同时通过喷水管的往复移动,可以增加喷水面积,有效的防止堵轴的现象发生,提高了污泥脱水的质量。
The utility model belongs to the field of sludge dewatering, in particular to a screw-stacked sludge dewatering machine. The existing screw-stacked sludge dewatering machine is prone to sludge blocking in the dewatering section. The increase of the internal pressure in the screw body will also accelerate the contact wear of the screw blades and reduce the overall service life of the screw-stacked sludge dewatering machine. The following scheme is now proposed, which includes a dewatering box, and the top of the dewatering box is fixedly connected with a fixed The top of the fixed box is provided with a feeding port, the fixed box is provided with a stirring assembly, and the bottom of the fixed box is sealed and fixedly connected with a mud outlet pipe. The utility model has reasonable structure and simple operation. The motor can make the stirring shaft stir the sludge to make the sludge more uniform and prevent clogging. At the same time, through the reciprocating movement of the water spray pipe, the water spray area can be increased, which can effectively prevent the phenomenon of blocking the shaft and improve the sludge dewatering efficiency. quality.
Description
技术领域technical field
本实用新型涉及污泥脱水技术领域,尤其涉及一种叠螺式污泥脱水机。The utility model relates to the technical field of sludge dewatering, in particular to a screw-stacked sludge dewatering machine.
背景技术Background technique
污泥脱水是将流态的原生、浓缩或消化污泥脱除水分,转化为半固态或固态泥块的一种污泥处理方法,叠螺式污泥脱水机可广泛用于市政污水处理工程以及石化、轻工、化纤、造纸、制药、皮革等工业行业的水处理系统,实际运行情况证明,叠螺式污泥脱水机可为客户创造可观的经济效益和社会效益。Sludge dewatering is a sludge treatment method that removes water from the raw, concentrated or digested sludge in a fluid state and converts it into semi-solid or solid sludge. The screw-type sludge dewatering machine can be widely used in municipal sewage treatment projects. As well as water treatment systems in petrochemical, light industry, chemical fiber, paper, pharmaceutical, leather and other industrial industries, the actual operation has proved that the screw-type sludge dewatering machine can create considerable economic and social benefits for customers.
现有的叠螺式污泥脱水机在脱水段容易产生污泥堵轴现象,污泥堵轴后,叠螺体内内压增大,也会加速螺旋叶片的接触磨损,降低叠螺污泥脱水机的整体使用寿命,所以我们提出一种叠螺式污泥脱水机,用于解决上述提出的问题。The existing screw-stacked sludge dewatering machine is prone to sludge blockage in the dewatering section. After the sludge blocks the shaft, the internal pressure in the screw-stacked body increases, which will also accelerate the contact wear of the screw blades and reduce the dewatering of the screw-stacked sludge. The overall service life of the machine, so we propose a stacked screw sludge dewatering machine to solve the above problems.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中存在现有的叠螺式污泥脱水机在脱水段容易产生污泥堵轴现象,污泥堵轴后,叠螺体内内压增大,也会加速螺旋叶片的接触磨损,降低叠螺污泥脱水机的整体使用寿命的缺点,而提出的一种叠螺式污泥脱水机。The purpose of the utility model is to solve the problem that the existing stacked screw type sludge dewatering machine is prone to sludge blocking in the dewatering section in the prior art. To accelerate the contact wear of the screw blades and reduce the overall service life of the screw-stacked sludge dewatering machine, a screw-stacked sludge dewatering machine is proposed.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种叠螺式污泥脱水机,包括脱水箱,所述脱水箱的顶部固定连接有固定箱,所述固定箱的顶部设有进料口,所述固定箱上设有搅拌组件,所述固定箱的底部密封固定连接有出泥管,所述出泥管上设有出泥阀,所述出泥管的底端延伸至脱水箱内,所述脱水箱的一侧固定连接有第一电机,所述第一电机的输出轴上固定连接有转轴,所述脱水箱的另一侧固定连接有排泥箱,所述脱水箱的一侧内壁上开设有与排泥箱相连通的通孔,所述转轴的一端延伸至排泥箱内并与排泥箱的一侧内壁转动连接,所述转轴上设有叠螺片,所述排泥箱的底部密封固定连接有排泥管,所述脱水箱的顶部分别固定连接有水箱和水泵,所述水泵的输入端延伸至水箱内,所述水泵的输出端密封固定连接有软管,软管的一端延伸至脱水箱内并密封固定连接有喷水管,所述脱水箱上设有移动组件,移动组件与喷水管固定连接,所述脱水箱的底部开设有多个渗水孔,所述脱水箱的底部对称固定连接有两个支柱,两个支柱相互靠近的一侧卡装有同一个滤网,通过搅拌组件对污泥进行搅拌,使污泥更加均匀,防止堵塞,同时通过移动组件使喷水管的往复移动,可以增加喷水面积,有效的防止堵轴的现象发生,提高了污泥脱水的质量。A screw-stacked sludge dewatering machine includes a dewatering box, a fixed box is fixedly connected to the top of the dewatering box, a feeding port is arranged on the top of the fixed box, and a stirring assembly is arranged on the fixed box, and the The bottom of the fixed box is sealed and fixedly connected with a mud outlet pipe, the mud outlet pipe is provided with a mud outlet valve, the bottom end of the mud outlet pipe extends into the dehydration box, and one side of the dehydration box is fixedly connected with a first A motor, a rotating shaft is fixedly connected to the output shaft of the first motor, a mud discharge box is fixedly connected to the other side of the dehydration box, and a channel connected to the mud discharge box is opened on one inner wall of the dehydration box. One end of the rotating shaft extends into the mud discharge box and is rotatably connected with one side of the inner wall of the mud discharge box, the rotating shaft is provided with a laminated screw, and the bottom of the mud discharge box is sealed and fixedly connected with a mud discharge pipe. The top of the dehydration tank is respectively fixed with a water tank and a water pump, the input end of the water pump extends into the water tank, the output end of the water pump is sealed and fixedly connected with a hose, and one end of the hose extends into the dehydration tank and is sealed and fixed A water spray pipe is connected, a moving component is arranged on the dehydration box, the moving component is fixedly connected with the water spray pipe, a plurality of water seepage holes are opened at the bottom of the dehydration box, and the bottom of the dehydration box is symmetrically and fixedly connected with two The pillars, the same filter screen is clamped on the side of the two pillars that are close to each other, and the sludge is stirred by the stirring component to make the sludge more uniform and prevent clogging. The water spray area can effectively prevent the phenomenon of blocking the shaft and improve the quality of sludge dewatering.
优选的,所述搅拌组件包括固定连接在固定箱一侧的第二电机,所述第二电机的输出轴上固定连接有搅拌轴,所述搅拌轴的一端延伸至固定箱内并与固定箱的一侧内壁转动连接,所述搅拌轴上固定连接有多个搅拌杆,由于设置了第一电机,第一电机可以使搅拌轴转动,从而可以对污泥进行搅拌,将污泥进行细化,使污泥更加均匀,防止堵塞。Preferably, the stirring assembly includes a second motor fixedly connected to one side of the fixed box, an output shaft of the second motor is fixedly connected with a stirring shaft, and one end of the stirring shaft extends into the fixed box and is connected with the fixed box One side of the inner wall is connected in rotation, and a plurality of stirring rods are fixedly connected to the stirring shaft. Since the first motor is provided, the first motor can make the stirring shaft rotate, so that the sludge can be stirred and the sludge can be refined. , make the sludge more uniform and prevent clogging.
优选的,所述移动组件包括固定连接在排泥箱顶部的电动伸缩杆,所述电动伸缩杆的一端延伸至脱水箱内并与喷水管的一侧固定连接,电动伸缩杆可以使喷水管进行横向往复移动,从而增加喷水面积,有效的防止堵轴的现象发生。Preferably, the moving assembly includes an electric telescopic rod fixedly connected to the top of the sludge discharge box, one end of the electric telescopic rod extends into the dehydration tank and is fixedly connected with one side of the water spray pipe, and the electric telescopic rod can make the water spray The pipe moves back and forth laterally, thereby increasing the water spray area and effectively preventing the phenomenon of blocking the shaft.
优选的,所述脱水箱的顶部固定连接有竖板,竖板的一侧固定连接有第一弹簧,所述第一弹簧的一端与喷水管的另一侧固定连接,第一弹簧可以为喷水管提供复位动力。Preferably, a vertical plate is fixedly connected to the top of the dehydration box, a first spring is fixedly connected to one side of the vertical plate, and one end of the first spring is fixedly connected to the other side of the water spray pipe. The first spring can be The spray hose provides reset power.
优选的,所述滤网的两侧均开设有卡槽,两个卡槽内均卡装有卡销,两个卡销相互远离的一端分别贯穿两个支柱相互靠近的一侧并分别延伸至两个支柱相互远离的一侧,两个卡销相互远离的一侧均固定连接有把手,通过向外拉动两个把手,把手带动卡销脱离卡槽的卡装,这时就可以将滤网取下进行清理,方便快捷。Preferably, both sides of the filter screen are provided with card slots, and two card slots are installed with clip pins, and the ends of the two clip pins that are far away from each other respectively pass through the sides of the two pillars that are close to each other and extend to the The side where the two pillars are far away from each other and the side where the two locking pins are far away from each other are fixedly connected with a handle. By pulling the two handles outwards, the handle drives the locking pin out of the card slot, and then the filter can be removed. It is convenient and quick to remove for cleaning.
优选的,所述把手的一侧对称固定连接有两个第二弹簧,两个第二弹簧的一端均与支柱的一侧固定连接,第二弹簧可以为把手和卡销提供复位动力。Preferably, two second springs are symmetrically and fixedly connected to one side of the handle, one end of the two second springs are fixedly connected to one side of the support column, and the second springs can provide reset power for the handle and the bayonet.
本实用新型中,所述一种叠螺式污泥脱水机,由于设置了第一电机,第一电机可以使搅拌轴转动,从而可以对污泥进行搅拌,将污泥进行细化,使污泥更加均匀,防止堵塞,通过水泵可以将水箱内的水通过喷水管喷出,对转轴和叠螺片进行冲洗,电动伸缩杆可以使喷水管进行横向往复移动,从而增加喷水面积,有效的防止堵轴的现象发生。In the utility model, the screw-stacked sludge dewatering machine is provided with a first motor, which can make the stirring shaft rotate, so as to stir the sludge, refine the sludge, and make the sludge The mud is more uniform and blockage is prevented. The water in the water tank can be sprayed out through the water spray pipe by the water pump, and the rotating shaft and the laminated screw can be washed. Effectively prevent the phenomenon of blocking the shaft.
由于设置了把手,通过向外拉动两个把手,把手带动卡销脱离卡槽的卡装,这时就可以将滤网取下进行清理,方便快捷。Since the handles are provided, by pulling the two handles outwards, the handles drive the locking pins to be released from the card mounting of the card slots, and then the filter screen can be removed for cleaning, which is convenient and quick.
本实用新型结构合理,操作简单,通过第一电机可以使搅拌轴对污泥进行搅拌,使污泥更加均匀,防止堵塞,同时通过喷水管的往复移动,可以增加喷水面积,有效的防止堵轴的现象发生,提高了污泥脱水的质量。The utility model has reasonable structure and simple operation. The stirring shaft can stir the sludge through the first motor, so as to make the sludge more uniform and prevent clogging. The phenomenon of shaft blocking occurs, which improves the quality of sludge dewatering.
附图说明Description of drawings
图1为本实用新型提出的一种叠螺式污泥脱水机的主视结构示意图;Fig. 1 is the front view structure schematic diagram of a kind of screw-stacked sludge dewatering machine proposed by the utility model;
图2为本实用新型提出的一种叠螺式污泥脱水机的固定箱剖视结构示意图;Figure 2 is a schematic cross-sectional structural diagram of a fixed box of a screw-stacked sludge dewatering machine proposed by the utility model;
图3为本实用新型提出的一种叠螺式污泥脱水机的固定箱三维结构示意图;Fig. 3 is a three-dimensional structural schematic diagram of a fixed box of a screw-stacked sludge dewatering machine proposed by the utility model;
图4为本实用新型提出的一种叠螺式污泥脱水机的A部分放大结构示意图。Figure 4 is an enlarged schematic diagram of part A of a screw-stacked sludge dewatering machine proposed by the utility model.
图中:1脱水箱、2固定箱、3出泥管、4第一电机、5转轴、6排泥箱、7叠螺片、8水箱、9水泵、10喷水管、11渗水孔、12支柱、13滤网、14第二电机、15搅拌轴、16电动伸缩杆、17第一弹簧、18卡销、19把手、20第二弹簧。In the picture: 1 dehydration box, 2 fixed box, 3 mud discharge pipe, 4 first motor, 5 rotating shaft, 6 mud discharge box, 7 stacking screw, 8 water tank, 9 water pump, 10 water spray pipe, 11 water seepage hole, 12 Strut, 13 filter screen, 14 second motor, 15 stirring shaft, 16 electric telescopic rod, 17 first spring, 18 bayonet, 19 handle, 20 second spring.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
实施例一Example 1
参照图1-4,一种叠螺式污泥脱水机,包括脱水箱1,脱水箱1的顶部固定连接有固定箱2,固定箱2的顶部设有进料口,固定箱2上设有搅拌组件,固定箱2的底部密封固定连接有出泥管3,出泥管3上设有出泥阀,出泥管3的底端延伸至脱水箱1内,脱水箱1的一侧固定连接有第一电机4,第一电机4的输出轴上固定连接有转轴5,脱水箱1的另一侧固定连接有排泥箱6,脱水箱1的一侧内壁上开设有与排泥箱6相连通的通孔,转轴5的一端延伸至排泥箱6内并与排泥箱6的一侧内壁转动连接,转轴5上设有叠螺片7,排泥箱6的底部密封固定连接有排泥管,脱水箱1的顶部分别固定连接有水箱8和水泵9,水泵9的输入端延伸至水箱8内,水泵9的输出端密封固定连接有软管,软管的一端延伸至脱水箱1内并密封固定连接有喷水管10,脱水箱1上设有移动组件,移动组件与喷水管10固定连接,脱水箱1的底部开设有多个渗水孔11,脱水箱1的底部对称固定连接有两个支柱12,两个支柱12相互靠近的一侧卡装有同一个滤网13,通过搅拌组件对污泥进行搅拌,使污泥更加均匀,防止堵塞,同时通过移动组件使喷水管10的往复移动,可以增加喷水面积,有效的防止堵轴的现象发生,提高了污泥脱水的质量,由于设置了第一电机14,第一电机14可以使搅拌轴15转动,从而可以对污泥进行搅拌,将污泥进行细化,使污泥更加均匀,防止堵塞,通过水泵9可以将水箱8内的水通过喷水管10喷出,对转轴5和叠螺片7进行冲洗,电动伸缩杆16可以使喷水管10进行横向往复移动,从而增加喷水面积,有效的防止堵轴的现象发生,由于设置了把手19,通过向外拉动两个把手19,把手19带动卡销18脱离卡槽的卡装,这时就可以将滤网13取下进行清理,方便快捷,本实用新型结构合理,操作简单,通过第一电机14可以使搅拌轴15对污泥进行搅拌,使污泥更加均匀,防止堵塞,同时通过喷水管10的往复移动,可以增加喷水面积,有效的防止堵轴的现象发生,提高了污泥脱水的质量。1-4, a screw-stacked sludge dewatering machine includes a dewatering box 1, a
实施例二
本实用新型中,搅拌组件包括固定连接在固定箱2一侧的第二电机14,第二电机14的输出轴上固定连接有搅拌轴15,搅拌轴15的一端延伸至固定箱2内并与固定箱2的一侧内壁转动连接,搅拌轴15上固定连接有多个搅拌杆,由于设置了第一电机14,第一电机14可以使搅拌轴15转动,从而可以对污泥进行搅拌,将污泥进行细化,使污泥更加均匀,防止堵塞。In the present invention, the stirring assembly includes a
本实用新型中,移动组件包括固定连接在排泥箱6顶部的电动伸缩杆16,电动伸缩杆16的一端延伸至脱水箱1内并与喷水管10的一侧固定连接,电动伸缩杆16可以使喷水管10进行横向往复移动,从而增加喷水面积,有效的防止堵轴的现象发生。In the present invention, the moving assembly includes an electric
本实用新型中,脱水箱1的顶部固定连接有竖板,竖板的一侧固定连接有第一弹簧17,第一弹簧17的一端与喷水管10的另一侧固定连接,第一弹簧17可以为喷水管10提供复位动力。In the present invention, a vertical plate is fixedly connected to the top of the dehydration box 1, a first spring 17 is fixedly connected to one side of the vertical plate, and one end of the first spring 17 is fixedly connected to the other side of the
本实用新型中,滤网13的两侧均开设有卡槽,两个卡槽内均卡装有卡销18,两个卡销18相互远离的一端分别贯穿两个支柱12相互靠近的一侧并分别延伸至两个支柱12相互远离的一侧,两个卡销18相互远离的一侧均固定连接有把手19,通过向外拉动两个把手19,把手19带动卡销18脱离卡槽的卡装,这时就可以将滤网13取下进行清理,方便快捷。In the present invention, the two sides of the
本实用新型中,把手19的一侧对称固定连接有两个第二弹簧20,两个第二弹簧20的一端均与支柱12的一侧固定连接,第二弹簧20可以为把手19和卡销18提供复位动力。In the present invention, two
本实用新型中,具体使用时,首先将污泥通过进料口倒入固定箱2内,然后接通电源,使第二电机14工作,第二电机14的输出轴会带动搅拌轴15转动,搅拌轴15可以使搅拌杆转动,从而可以对污泥进行搅拌,将污泥进行细化,使污泥更加均匀,防止堵塞,搅拌完成后,关闭第二电机14,然后打开出泥阀,使污泥通过出泥管3进入脱水箱1内,这时启动第一电机4,第一电机4的输出轴会带动转轴5转动,转轴5可以使叠螺片7转动,从而可以将污泥进行推送,然后启动水泵9和电动伸缩杆16并使电动伸缩杆16往复伸缩,水泵9可以将水箱8内的水通过喷水管10喷出,对转轴5和叠螺片7进行冲洗,电动伸缩杆16可以使喷水管10进行横向往复移动,从而增加喷水面积,有效的防止堵轴的现象发生,水分由于重力作用会从渗水孔11流出,当污泥继续推送时,压力逐渐增大,水分就会受力被挤出,最终水通过滤网13的过滤后流出,污泥会进入排泥箱6内,通过排泥管流出,当需要对滤网13进行清理时,这时向外拉动两个把手19,把手19带动卡销18脱离卡槽的卡装,这时就可以将滤网13取下进行清理,方便快捷。In the present utility model, in specific use, firstly, the sludge is poured into the fixed
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above are only the preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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Cited By (2)
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CN114452709A (en) * | 2022-01-21 | 2022-05-10 | 杭州国泰环保科技股份有限公司 | Intelligent control type sludge deep-stripping and distributing system and method thereof |
CN118987774A (en) * | 2024-10-18 | 2024-11-22 | 山西农业大学 | Dewatering device and dewatering method for microbial organic fertilizer production |
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CN114452709A (en) * | 2022-01-21 | 2022-05-10 | 杭州国泰环保科技股份有限公司 | Intelligent control type sludge deep-stripping and distributing system and method thereof |
CN114452709B (en) * | 2022-01-21 | 2023-09-12 | 杭州国泰环保科技股份有限公司 | Intelligent control type sludge deep stripping and distributing system and method thereof |
CN118987774A (en) * | 2024-10-18 | 2024-11-22 | 山西农业大学 | Dewatering device and dewatering method for microbial organic fertilizer production |
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