CN212048867U - An intelligent multifunctional torreya processing library - Google Patents

Abstract

The utility model relates to a multi-functional chinese torreya processing storehouse of intelligence, including the stack retting storehouse, a plurality of material stack retting section of thick bamboo, longitudinal distribution has a plurality of materials stack retting district in the stack retting storehouse, each material stack retting transversely hangs in the district in proper order and has put a plurality of materials stack retting section of thick bamboo, and each material stack retting section of thick bamboo below is equipped with the drive assembly who makes each material stack retting section of thick bamboo synchronous revolution in the stack retting storehouse, be equipped with temperature-sensing ware on the bulkhead in stack retting storehouse, humidity inductor, the top is equipped with the spraying subassembly in the stack retting storehouse, its bottom one side is equipped with the vent, corresponding stack retting storehouse top is equipped with the air exit with outside intercommunication, one side in stack retting storehouse is equipped with the bin gate, each material stack retting section of thick bamboo is placed in the drive assembly top via. The material cylinder is used for storing Chinese torreya seeds to be subjected to composting and after-ripening treatment, and the inner space of the composting bin is utilized for longitudinal and transverse placement, so that the occupied area of equipment is greatly reduced on the premise of increasing the composting amount; the driving motor can be started at regular time, and the driving assembly is driven by the driving motor to turn over the charging barrel at regular time.

Description

An intelligent multifunctional torreya processing library

technical field

The utility model relates to an intelligent multifunctional torreya processing storehouse.

Background technique

Torreya is an excellent cultivated type selected from the national second-class protected tree species Torreya japonica. It is a unique economic tree species in the subtropical mountainous areas of my country, and is also a rare dried fruit and woody oil tree species with the highest economic benefits. Torreya seeds are crispy and nutritious. The potassium content ranks first in dried fruits. The content of vitamins such as niacin and folic acid is more than 20 times that of ordinary fruits. Rich in gymnosperm's unique unsaturated fatty acid - gold uronic acid, it has preventive effect on hyperlipidemia, hypercholesterolemia and atherosclerosis formation, and is a treasure in dried fruit. In addition to being processed into dried fruit as a delicacy, Torreya is also a valuable Chinese medicinal material. It is used as a medicine to kill insects, eliminate accumulation, moisten dryness, reduce phlegm, quench thirst, laxative, clear lungs and intestines, moisturize skin, delay aging, eliminate hemorrhoids, and strengthen the body. and other effects.

Torreya is of high quality. The market price in the past five years is between 160-240 yuan/kg. The output value per mu of adult Torreya is 8,000-12,000 yuan. Its cultivation efficiency ranks first among all dried fruits. Since the 1990s, the popularization and application of key technologies for the cultivation and management of Torreya torreya, such as artificial pollination and high branch grafting, has solved the long-term existence of Torreya torreya fruit, and the yield of Torreya has been greatly improved, which has become a pillar for forest farmers to increase income and forestry efficiency. industry.

Compared with the development of Torreya cultivation technology, the post-harvest processing technology of Torreya torreya is backward and the processed products are single, which cannot adapt to the rapid development of the Torreya Torreya industry, which has become a bottleneck restricting the development of the Torreya Torreya industry. The most critical aspect of quality. Generally speaking, Torreya seeds, as a living life system, are still undergoing highly coordinated and complex biochemical processes after being picked, including the transformation and distribution of nutrients, the formation of color, texture, flavor and aroma components, which are called physiological ripening effect. However, in the current production practice, the traditional process of secondary retting is often used to complete the physiological after-ripening of Torreya seeds, that is, the first step: spread the seeds with arils after harvesting thinly in a ventilated room, and wait for the arils to crack, shrink, and change. When it is black, peel off the aril and collect the seed core; the second step: peel off the seed core of the aril, cover with the aril or wet straw, until the aril remaining on the seed shell turns from yellow to black, and the seed It usually takes 20 days for the clothes to mature from purple red to black. This method of retting generally adopts manual removal of arils (po), and manual post-ripening of Torreya torreya based on experience is poor in quality and labor-intensive. Environment, torreya seeds are prone to heat, rot and deterioration, which seriously affects the formation of after-ripening flavor quality.

Utility model content

The technical problem to be solved by the utility model is to provide an intelligent multi-functional torreya processing warehouse, so as to improve the efficiency of heaping and retting, and at the same time, it has the function of storage and preservation of raw materials and the quality of finished products.

The utility model is realized in the following way: an intelligent multifunctional torreya processing warehouse includes a retting bin and several material retting cylinders. Several material retting areas are longitudinally distributed in the retting bin, and each material retting area is horizontally arranged in sequence. A number of material retting drums are installed, and there are drive components under each material retting drum in the retting silo, which make each material retting drum rotate synchronously, and temperature sensors and humidity sensors are arranged on the silo wall of the retting silo. The top of the retting silo is provided with a spray assembly, the bottom sides are provided with ventilation openings, the top of the corresponding retting silo is provided with an air outlet that communicates with the outside, and one side of the retting silo is provided with a silo door. The spool is placed over the drive assembly via the bin door.

Further, the material stacking drum includes a material barrel and an end cover, the material barrel is a hollow cylindrical body composed of a screen, and the ends of the material barrel are respectively connected with end covers, and the driving components respectively include The support shafts on both sides of the axial direction below the material stacker. Each material stacker is placed on the corresponding lower two support shafts by the end covers at both ends. The two ends of each support shaft pass through the bearing seat and the stacker. The outer end of the silo wall of each support shaft on the same side of the axial direction is connected to the silo wall, and the sprockets are respectively connected to the outer ends of the silo walls of the retting silo. A driven sprocket is coaxially connected to the leftmost or rightmost sprocket in the horizontal direction of the material retting area. The driven sprockets distributed in the longitudinal direction are connected by driven chains. The bottom of the retting bin drives the motor and drives the motor. The power output end is provided with a drive sprocket, the transverse chain in the bottommost material retting area is wound around the driving sprocket, and the drive motor drives each sprocket to rotate through the driving sprocket, so that each support shaft in each material retting area is in the same direction. turn to.

Further, the ventilation port is communicated and connected with the air outlet of the blower arranged outside the retting bin through a pipeline; the spray assembly includes a number of water supply pipes, and each water supply pipe is respectively provided with a number of nozzles with a downward spray direction, and each water supply pipe is provided with a plurality of nozzles. One end of the main water supply pipe arranged outside the retting silo is connected and connected, and the other end of the main water supply pipe is connected with a water pump, and the water source is extracted by the water pump and supplied to the main water supply pipe through the water supply pipe and sprayed by the nozzle to form water mist; outside the retting silo A temperature and humidity controller is provided, the temperature sensor and the humidity sensor are electrically connected to the temperature and humidity controller through signal lines, and the control end of the blower and the control end of the water pump are electrically connected to the temperature and humidity controller through lines.

Further, both ends of each support shaft are respectively sleeved with rubber sleeves that are rollingly connected with the end caps at both ends of the barrel.

Further, the axial outer end of the rubber sleeve on each support shaft is provided with a limit edge, and the end caps on both sides of the barrel are limited to the inner side of the limit edges on both sides.

Further, the bottom of the retting bin is in the shape of a funnel, and the bottom end of the funnel is used as a liquid and sewage gate, and the liquid and sewage gate is provided with a sealing bucket door.

Further, a timer is electrically connected to the control end of the driving motor.

Further, a silo opening is arranged on the radial side of the material barrel, and a hollow door made of a screen mesh is arranged on the silo opening.

Compared with the prior art, in the intelligent multifunctional torreya processing warehouse of the present utility model, the material barrel is used for storing the torreya seeds to be composted and post-ripened, and the inner space of the composting warehouse is used for vertical and horizontal placement, namely, The specifications of the retting bin can be customized according to the site, and the barrels can be distributed longitudinally, which greatly reduces the area of the equipment on the premise of increasing the amount of retting.

Each material stacking drum is driven by the driving component and rotates synchronously. The purpose is to turn over the torreya seeds in the material drum. By setting a timer on the control end of the driving motor of the driving component, the purpose is to start the driving motor regularly. The drive motor makes the drive assembly act, so that the barrel is turned over regularly.

The ventilation port is connected to the air outlet of the blower set outside the retting bin through a pipe. The purpose is to send the outdoor cold air, hot air or natural air when the temperature sensor detects that the temperature in the retting bin is higher or lower than the set temperature range. It is supplied to the retting silo to adjust and control the temperature in the retting silo.

The purpose of the spray assembly is that when the humidity sensor detects that the humidity in the retting bin is lower than the set humidity range, the water source is extracted by the water pump of the spray assembly and supplied to the main water supply pipe, and sprayed by the nozzle in the form of water mist. in the retting warehouse.

The two ends of each support shaft are respectively sleeved with rubber sleeves, the purpose of which is to increase the stability during turning and reduce the noise during turning.

The opening of the silo and the hollowed-out door are arranged to facilitate the torreya seeds to be piled and post-ripened to be put into the hopper through the opening of the warehouse, and the silo is sealed through the hollowed door, and the torreya seeds after the retting and post-ripening treatment are completed. , By opening the hollow door, the torreya seeds are poured through the warehouse mouth.

The bottom of the retting silo is in the shape of a funnel, and the bottom end of the funnel is used as a drain door. By opening the closed bucket door, the sewage and dirt accumulated at the bottom of the retting silo are discharged.

Description of drawings

1 is a schematic diagram of the internal structure of a preferred embodiment of an intelligent multi-functional Torreya tree processing library;

Fig. 2 is the external structure schematic diagram of the intelligent multifunctional torreya processing library;

Fig. 3 is the transmission schematic diagram of the drive assembly of the intelligent multifunctional torreya processing library;

Figure 4 is a schematic diagram of the connection between the material stacker and the drive assembly;

Fig. 5 is A-A sectional view in Fig. 4;

Fig. 6 is the dumping schematic diagram of torreya seeds after the material stacker has opened the hollow door;

Fig. 7 is the circuit principle block diagram of temperature and humidity sensor, water pump, blower and temperature and humidity controller;

FIG. 8 is a circuit block diagram of the driving motor 10 and the timer 20 .

Detailed ways

In order to make the technical problems, technical solutions and beneficial effects to be solved by the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, and are not intended to limit the present invention.

Please refer to FIGS. 1-8 , the preferred embodiment of the intelligent multifunctional torreya processing warehouse of the present invention includes a retting bin 1 and several material retting drums 2 , and several material retting areas are longitudinally distributed in the retting bin 1 11. A number of material retting drums 2 are horizontally hung in each material retting area 11, and a driving component for synchronizing rotation of each material retting drum 2 is arranged under each material retting drum 2 in the retting bin 1. A temperature sensor 3 and a humidity sensor 4 are arranged on the silo wall of the retting silo 1, a spray assembly is arranged on the top of the retting silo 1, a ventilation port 5 is arranged on one side of the bottom, and the top of the corresponding retting silo is provided with an external connection. Connected air outlet 6, a warehouse door 7 is provided on one side of the retting silo 1, each material retting cylinder 2 is placed above the drive assembly through the silo door 7, and the retting silo 1 is correspondingly located on the side of the warehouse door 7 It is the doorway, one side frame of the warehouse door 7 is connected with the one side frame of the doorway through several hinges, and the other side is connected with the other side of the doorway through a lock, and the lock can use a common lock hook and lock. The bottom of the retting bin 1 is also provided with a support frame 200, so that it can stand on the ground.

The material stacking barrel 2 includes a barrel 21 and an end cover 22. The barrel 21 is a hollow cylindrical body formed by a screen, so that the torreya seeds 100 can be ventilated when placed in the barrel 21; the barrel 21 End caps 22 are respectively connected to the two ends of each material retting drum 2, and the driving components respectively include support shafts 81 placed on both sides of the axial direction below each material retting drum 2. Each material retting drum 2 is supported by the end caps 22 at both ends. Above the two supporting shafts 81 corresponding to the bottom, both ends of each supporting shaft 81 are connected with the silo wall of the retting silo 1 through the bearing seat 82 , and one end of each supporting shaft 81 axially penetrates the silo wall of the retting silo 1 . The outer ends are respectively connected with sprockets 91, and the sprockets 91 between the material piles 11 in the transverse direction are respectively connected by a transverse chain 93 in turn. The driven sprockets 92 are coaxially connected, and the driven sprockets 92 distributed in the longitudinal direction are connected by a driven chain 94. The bottom of the retting bin 1 drives the motor 10, and the power output end of the drive motor 10 is provided with a drive sprocket. 95. The transverse chain 93 of the bottommost material retting area 11 is wound around the driving sprocket 95, and the driving motor 10 drives each sprocket 91 to rotate through the driving sprocket 95, so that the supporting shafts 81 in each material retting area 11 are aligned with each other. Rotate in the opposite direction, so that the Torreya seeds 100 placed in the barrel 21 can be turned over. The timer 20 is electrically connected to the control end of the drive motor 10, so that the operator can set the start-up and turn-off time of the drive motor 10 according to the requirements, that is, the stack can be automatically turned every 24 hours. On the premise that the overall on time and off time of the timer 20 do not exceed the maximum time range of the device, the drive motor 10 can be turned on and off at any time. The timer 20 includes a time switch, and the time switch provides the drive motor relay contact. Independent control of point turn-on and turn-off cycles.

The ventilation port 5 is communicated and connected with the air outlet of the blower 12 arranged outside the retting silo through a pipeline; the spray assembly includes a plurality of water supply pipes 13, and each water supply pipe 13 is respectively provided with a plurality of nozzles 14 with a downward spray direction, and each water supply pipe 14 is provided with a downward spraying direction. The pipe 13 is connected by one end of the main water supply pipe 15 arranged outside the retting bin 1, and the other end of the main water supply pipe 15 is connected with a water pump 16, and the water source is extracted by the water pump 16 and supplied to the main water supply pipe 15 through the water supply pipe 13. The nozzle 14 is sprayed with water mist; a temperature and humidity controller 17 is provided outside the retting bin 1, and the temperature sensor 3 and the humidity sensor 4 are electrically connected to the temperature and humidity controller 17 through a signal line. The control of the blower 12 The control end of the water pump 16 is electrically connected to the temperature and humidity controller 17 through a circuit.

When the temperature sensor 3 detects that the temperature in the retting bin 1 is higher or lower than the set temperature range, the outdoor cold air, hot air or natural air is supplied into the retting bin 1 to adjust and control the temperature in the retting bin 1, The cold air or hot air can be directly generated by cooling or heating by the air conditioner, or the required cold air or hot air can be taken in by separately setting up an air cooler or an air heater, and the blower 12 is to supply the generated cold air or hot air to the stack retting In the warehouse 1, the air refrigerator is a single-function refrigeration air conditioner, and the air heater is an electric heating device that mainly heats the gas flow. Natural wind is air taken directly from the ambient temperature.

When the humidity sensor 4 detects that the humidity in the retting bin 1 is lower than the set humidity range, the water source is drawn by the water pump 16 of the spray assembly and supplied to the main water supply pipe 15 and sprayed by the nozzle 14 in the form of water mist, which is sprayed on the retting bin 1 When the humidity sensor 4 detects that the humidity in the retting bin 1 is higher than the set humidity range, the drying air can be passed through the vent 5 for adjustment. Among them, the temperature and humidity controller 17 is based on the single-chip microcomputer as the control core, which can simultaneously obtain the temperature and humidity signals detected by the temperature sensor 3 and the humidity sensor 4, and realize the liquid crystal digital display, and can set the upper and lower limits of the temperature and humidity respectively through the buttons and display, so as to automatically start the blower or water pump according to the situation on site, and automatically adjust the actual temperature and humidity of the measured environment.

Both ends of each support shaft 81 are respectively sleeved with rubber sleeves 83 that are rolled and connected to the end caps 22 at both ends of the barrel 21 . A limit edge 831 is provided on the axial outer end of the rubber sleeve 83 on each support shaft 81 , and the end caps 22 on both sides of the barrel 21 are limited to the inner side of the limit edge 831 on both sides. Therefore, when the support shaft 81 rotates, the two ends of the material cylinder 21 in the axial direction jump and touch the silo wall of the retting silo 1 . In practical application, the power output end of the drive motor 10 is connected to the drive sprocket 95 after being shifted by the gearbox, so that the output speed is slowed down, so as to prevent the speed of the speed from being too fast, causing the loaded barrel 21 to overturn, resulting in unstable rotation.

The bottom of the retting bin 1 is in the shape of a funnel, and the bottom end of the funnel serves as a liquid and sewage gate 18 , and the liquid and sewage gate 18 is provided with a sealing bucket door 19 . In specific use, due to the overturning of the barrel 21, particles and dirty liquid will inevitably fall and fall into the bottom of the retting bin 1, and the bottom of the retting bin 1 is designed in a funnel shape, which is conducive to the accumulation of particulate matter and dirty liquid. After cleaning, when workers spray water for cleaning in the later stage, the discharge of sewage and sewage is facilitated through the set liquid and sewage discharge door 18 .

A bin opening 210 is provided on the radial side of the barrel 21, and a hollow door 211 made of a screen mesh is arranged on the bin mouth 210, which is convenient for the torreya seeds to be piled and post-ripened to be put into the barrel through the bin mouth. And through the hollow door 211 to seal the warehouse, and pile the torreya seeds after the retting and post-ripening treatment, by opening the hollow door, the torreya seeds are poured through the warehouse mouth, and one side of the hollow door 211 is hinged with the warehouse mouth 210 through a hinge. The other side is locked with the other side of the warehouse opening through the lock hook. There are various locking methods, and any method can be selected.

The intelligent multifunctional Torreya processing warehouse described in this application is not only used for after-ripening of Torreya seeds, but can also be used as a storage box for raw materials before processing and finished products after processing. The barrels 21 are stored in the retting bin 1 .

The intelligent multifunctional torreya processing warehouse of the utility model has the following characteristics:

1) Realize mechanization, change the original practice of manual retting and post-ripening, and no longer need to manually turn the heap;

2) Increase work efficiency and change the original practice of slow work efficiency, high labor intensity and long time after manual composting;

3) The post-retting process is developed to high altitude, and the floor area is small, which solves the problem of limited ground capacity;

4) The functions and uses of the post-ripening processing library have been expanded. The post-retting time is about 1 month. In order to increase the utilization rate of post-ripening equipment, the processing library has expanded its use. After the post-ripening is completed, the processing library can also be used for storage and preservation of raw materials before processing and finished products after processing. quality assurance function;

5) The automatic temperature control and humidity control of Torreya torreya is realized, which solves the practice that the post-ripening process of manual retting relies entirely on sensory experience, and realizes the consistency of post-ripening quality.

The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection of the utility model.

Claims (8)

1. An intelligent multifunctional Chinese torreya processing warehouse is characterized by comprising a retting bin (1) and a plurality of material retting drums (2), wherein a plurality of material retting areas (11) are longitudinally distributed in the retting bin (1), a plurality of material retting drums (2) are horizontally and sequentially hung in each material retting area (11), a driving component which enables the stack retting drums (2) to synchronously rotate is arranged below each material stack retting drum (2) in the stack retting bin (1), a temperature sensor (3) and a humidity sensor (4) are arranged on the bin wall of the stack retting bin (1), a spraying component is arranged at the top in the stack retting bin (1), one side of the bottom of the retting bin is provided with a ventilation opening (5), the top of the retting bin is provided with an air outlet (6) communicated with the outside, one side of the retting bin (1) is provided with a bin gate (7), and each material retting drum (2) is placed above the driving component through the bin gate (7).

2. The intelligent multifunctional Chinese torreya processing warehouse according to claim 1, wherein the material retting drums (2) comprise a material drum (21) and end covers (22), the material drum (21) is a hollow cylindrical body formed by a screen, the end covers (22) are respectively connected to two ends of the material drum (21), the driving components respectively comprise support shafts (81) arranged at two axial sides below the material retting drums (2), each material retting drum (2) is respectively erected above the two support shafts (81) correspondingly below by the end covers (22) at the two ends of the material retting drum, two ends of each support shaft (81) are connected with the wall of the retting chamber (1) through bearing seats (82), one end of each support shaft (81) at the same axial side penetrates through the outer end of the wall of the retting chamber (1) and is respectively connected with a chain wheel (91), and each chain wheel (91) between the transverse directions of the material retting zones (11) are respectively connected in a transmission manner through a transverse chain (93), each material stack retting district (11) is horizontal most left side or sprocket (91) coaxial coupling on rightmost side has driven sprocket (92), connect through driven chain (94) transmission between each driven sprocket (92) of longitudinal distribution, stack retting storehouse (1) bottom driving motor (10), the power take off end of driving motor (10) is equipped with driving sprocket (95), horizontal chain (93) of bottommost side material stack retting district (11) are around passing driving sprocket (95), driving motor (10) drive each sprocket (91) through driving sprocket (95) and rotate, thereby make each material stack retting district (11) in each back shaft (81) syntropy rotate.

3. The intelligent multifunctional Chinese torreya processing warehouse according to claim 1, wherein the ventilation opening (5) is connected with an air outlet of an air blower (12) arranged outside the retting bin through a pipeline; the spraying assembly comprises a plurality of water supply pipes (13), a plurality of nozzles (14) with downward spraying directions are respectively arranged on each water supply pipe (13), each water supply pipe (13) is communicated and connected with one end of a main water supply pipe (15) arranged outside the retting bin (1), the other end of the main water supply pipe (15) is communicated and connected with a water pump (16), and water is pumped by the water pump (16) and supplied to the main water supply pipe (15) and is sprayed by the nozzles (14) through the water supply pipes (13) to form water mist; the stack retting storehouse (1) is equipped with temperature and humidity controller (17) outward, temperature-sensing ware (3), humidity inductor (4) pass through signal line and temperature and humidity controller (17) electric connection, the control end of air-blower (12), the control end of water pump (16) pass through circuit and temperature and humidity controller (17) electric connection.

4. The intelligent multifunctional Chinese torreya processing warehouse according to claim 2, wherein two ends of each supporting shaft (81) are respectively sleeved with a rubber sleeve (83) which is in rolling connection with the end covers (22) at the two ends of the charging barrel (21).

5. The intelligent multifunctional Chinese torreya processing warehouse according to claim 4, wherein one end of the axial outer side of the rubber sleeve (83) on each support shaft (81) is provided with a limiting edge (831), and the end covers (22) on two sides of the charging barrel (21) are limited inside the limiting edges (831) on two sides.

6. The intelligent multifunctional Chinese torreya processing warehouse according to claim 2, characterized in that the bottom of the retting bin (1) is funnel-shaped, the bottom end of the funnel is used as a liquid drainage and pollution discharge door (18), and the liquid drainage and pollution discharge door (18) is provided with a sealing bucket door (19).

7. The intelligent multifunctional Chinese torreya processing library according to claim 2, wherein a control end of the driving motor (10) is electrically connected with a timer (20).

8. The intelligent multifunctional Chinese torreya processing warehouse according to claim 1, wherein a bin opening (210) is arranged on one radial side of the charging barrel (21), and a hollow door (211) made of a screen mesh is arranged on the bin opening (210).

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